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SYSTEM INSTALLATION

Cell Installation

Assemble system per the following details. 

CAUTION: Never lift more than one cell at a time.

1. Ensure sufficient space has been allowed for proper and safe

battery installation and maintenance.

2. If cells are to be installed on a rack or cabinet, follow rack/

cabinet manufactures instructions for correct installation.

3. Batteries may be installed with posts in a vertical or horizontal

position. When installing in horizontal or vertical position,
ensure battery post are provided with ample clearance from
metal parts of rack/cabinet.

ELECTRICAL CONNECTION

Connector / Cable Assembly

1. The contact surfaces of each individual post on every cell has

been cleaned and coated with a thin film of NO-OX-ID “A” grease
at the factory. Ensure the contact surfaces are free of dust or dirt
prior to assembly. Re-application of NO-OX-ID “A” grease may
be required if post cleaning is required.

2. Connectors/cable lugs supplied with cells. It is recommended all

connectors/cables be coated with a thin film of NO-OX-ID “A”
grease.

3. Install the cables loosely to allow for final alignment. Spacing

between cells should be a minimum of 0.50” (12.7mm) for even
airflow around cells.

4. For multipost batteries (17 to 33 plate) a connector is to be

installed at the battery system positive and negative end of
each multiple cell configuration. This connector is used to
electrically tie all same polarity posts together.

5. Charging / load cable(s) should be tin or lead plated copper

lugs able to accept a 1/4 –20 bolt. Cable lugs should be coated
with a thin film of NO-OX-ID “A” grease. System connecting
cables can be attached to any battery post of the multipost 
connector. System connecting cable(s) supplied by others.

Select cable size based on current carrying capability and
voltage drop.

6. Reference Appendix C for layout drawings detailing cable and

connector quantity and placement.

7. Upon completion of installing, all connectors / cables hardware

should be torqued to 125 ± 5 inch pounds (14.1 ± .5 Nm).

5

Содержание AVR45 Series

Страница 1: ...L California Proposition 65 Warning Batteries battery posts terminals and related accessories contain lead and lead compounds and other chemicals known to the state of California to cause cancer and b...

Страница 2: ...ltage 6 Charge Current 6 Temperature Compensation 6 Cell Voltage 6 Equalize 6 Battery Operation 6 Rectifier Ripple Voltage 7 Record Keeping 7 Maintenance Annual Inspection 7 Battery Cleaning 7 Capacit...

Страница 3: ...ure battery modules racks or cabinets to the floor 9 Connect support structures to ground system in accordance with applicable codes Procedures continued 10 The IEEE Standards contain additional infor...

Страница 4: ...responsibility Racks Assemble racks in accordance with intended arrangement align with a level and bolt to floor Consult applicable rack assembly instructions for specifics Electric Code for Maintena...

Страница 5: ...is required 2 Connectors cable lugs supplied with cells It is recommended all connectors cables be coated with a thin film of NO OX ID A grease 3 Install the cables loosely to allow for final alignmen...

Страница 6: ...ltage times the number of cells per battery string The charger must be able to maintain the battery string voltage within 0 5 of the desired level at all times Charge Current Charge current should not...

Страница 7: ...y of the DMM Digital Multimeter must be 05 on dc scale or better The DMM must be calibrated to NIST traceable stan dards Because float readings are affected by dis charges and recharges these readings...

Страница 8: ...2 18 AVR45 17 60 27 1 26 4 76 13 65 6 19 5 46 2 47 AVR45 19 67 30 1 41 5 32 15 26 6 92 6 10 2 77 AVR45 21 74 34 1 55 5 89 16 87 7 65 6 74 3 06 AVR45 23 81 37 1 70 6 45 18 47 8 38 7 39 3 35 AVR45 25 88...

Страница 9: ...70 59 0 14 2 272 57 2 13 2 274 55 4 12 2 276 53 6 11 2 278 51 8 10 2 280 50 Float C Voltage per F Battery 12mV per C AVR45 5 16 1 4 8 AVR45 7 24 1 7 2 AVR45 9 32 2 9 6 AVR45 11 40 2 12 1 AVR45 13 48 2...

Страница 10: ...10 APPENDIX C System Layout Drawings Drawing are representation of a 12V 6 cell system 5 15 Plate Assembly 17 27 Plate Assembly...

Страница 11: ...11 29 33 Plate Assembly...

Страница 12: ...ct to change without notice No part of this document may be copied or reproduced electronically or mechanically without written permission from the company East Penn Manufacturing Co Lyon Station PA 1...

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