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                                                                                  8 

 

 

 

restraint on the appliance and, if 
disconnection of the restraint is 
necessary, to reconnect this restraint 
after the appliance has been 
returned to its originally installed 
position. 

 
 
 
 
 
 
 
 
 
 
 
 
 

 

3.4 ELECTRICAL 

CONNECTIONS:

   

Plan and carry out installation in 
accordance with local codes. 

 

a.

 

Connections:  Connections to the 
terminal block and grounding lug 
should be made through the hole 
provided for this purpose in the 
junction box.  To install this fryer, the 
servicer/installer must use a goose 
neck and retainer to protect the cord 
set. 

 

b.

 

Wiring Diagram: It is attached to the 
inside of the fryer door.  Amperage for 
each unit depends on the type of 
installation and accessories supplied 
with the unit.  A 230/400V Wiring 
Diagram is provided in Chapter 7. 

 

3.5  INITIAL START-UP:   

 

a.

 

CLEANING:  New units are wiped 
clean with solvents at the factory to 
remove any visible signs of dirt, oil, 
grease, etc. remaining from the 
manufacturing process, then coated 
lightly with oil. Wash thoroughly with 
hot, soapy water to remove any film 
residue and dust or debris before food 
preparation, then rinse out and wipe 
dry.  Wash also any accessories 
shipped with the unit. Close the drain 
valve completely and remove the 

crumb screen.  Make sure the screws 
holding the thermostat and hi-limit 
control sensing bulbs are tight.  

 

b.

 

HEATING THE VESSEL:  This step 
checks heater element operation, initial 
thermostat calibration, and cleans the 
vessel for initial food production. 

 

1.

 

Fill the fryer vessel with hot or 
cold water to the oil level line 
scribed in the back of the tank. 

 

2.

 

Set the thermostat/temperature 
controller dial to 104°C/220°F, 
just above that of  boiling water. 

 

3.

 

Toggle the power switch “ON”. 
The heater elements will begin 
heating. 

 

4.

 

When the water starts to boil, turn 
the dial to below 99°C/210°F. 

 

The elements will turn off and the 
water will stop boiling.  

 

5.

 

When satisfied that the heaters 
and thermostat operate properly, 
drain the vessel of water and dry 
thoroughly.  Refill fry vessel with 
shortening as directed in section 
3.6, Final Preparation. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

CAUTION 

 

The fryer 

MUST 

be connected to the voltage 

and phase as specified on the rating and 
serial number plate located on the back of 
the fryer door.   

 

A ground wire 

MUST 

be connected to the 

ground terminal provided near the input 
power terminal block. 

 
 

 

Figure 3-3 

Power Switch 

Temperature Controller 

Содержание Cool Zone Electric Fryer

Страница 1: ... COOL ZONE ELECTRIC FRYERS CE DEAN INDUSTRIES 14501 South Broadway Gardena California 90248 Dean Factory Service Center 1 800 551 8633 1 318 865 1711 Printed in the United States of America P N 819 5729 English November 1999 A WELBILT Company ...

Страница 2: ...g assemblies must be hardwired using flexible conduit to the terminal block located on the rear of the fryer These fryers should be wired to NEC specifications Hardwired units must include installation of restraint devices NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed NOTICE Drawi...

Страница 3: ...ombust if left soaking in certain shortening material Additional information can be obtained in the filtration manual included with the system WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 WARNING Do not bang fry baskets or other utensils on the fryer s ...

Страница 4: ...o speed up your order the following information is required Model Number Serial Number Type of Voltage Item Part Number Quantity Needed 1 2 SERVICE INFORMATION Call the Dean Factory Service Hotline number on the cover of this booklet for the location of your nearest Maintenance Repair Center or contact the factory direct Always give the model and serial numbers of your filter and fryer To assist y...

Страница 5: ...e temperature control is mounted in the cabinet behind the front door on the bottom left side of the cabinet d AUTOMATIC SAFETY FEATURE High temperature detection to shut off electric heater elements should the controlling thermostat fail e RATING PLATE This is attached to the inside front door panel Information provided includes the kilowatt kW output of the heater elements and electrical require...

Страница 6: ...ve all accessories from the carton Do not discard or misplace these as they will be needed After unpacking immediately check the equipment for visible signs of shipping damage If such damage has occurred contact the carrier and file the appropriate freight claims Do not contact the factory as the responsibility of shipping damage is between the carrier and the dealer or end user If your equipment ...

Страница 7: ...ear channel assembly only 4 Proceed to Step 3 3 Leveling after legs and or optional rear rigid casters are installed to ensure the fryer is level before using b Leg Installation 1 Remove unit from pallet 2 Carefully raise unit with forklift pallet jack or other steady means 3 Place one lock washer on each hex head screw 4 Insert hex head screws with lockwashers 1 4 20 threads by 19mm long through ...

Страница 8: ...ing and in a line up it may not match adjacent units b Legs Only 1 If the floor is smooth and level level the unit by using the caster shims Adjust to the high corner and measure with the spirit level 2 Adjust leg height with an adjustable or 27mm 1 1 16 open end wrench by turning the hex bullet on the bottom of the leg See figure 3 2 on page 7 3 The hex bullet is for minor leg height adjustment o...

Страница 9: ...If the fryer is moved re level the fryer following the instructions given in Steps 3 3 a c g This fryer must be restrained to prevent tipping when installed in order to avoid the splashing of hot liquid The means of restraint may depend on the type of application such as connecting to a battery of appliances or installing the fryer in an alcove or by separate means such as restraining devices A br...

Страница 10: ... then rinse out and wipe dry Wash also any accessories shipped with the unit Close the drain valve completely and remove the crumb screen Make sure the screws holding the thermostat and hi limit control sensing bulbs are tight b HEATING THE VESSEL This step checks heater element operation initial thermostat calibration and cleans the vessel for initial food production 1 Fill the fryer vessel with ...

Страница 11: ...melt a solid block of shortening by setting it in the vessel or on top of the heating elements This is unsafe inefficient and dangerous c When the fryer vessel is filled and the shortening melted replace the crumb screen gently over the heater elements to prevent splashing of hot oil Wear gloves when replacing the crumb screen d Before starting operation turn the temperature controller to the prob...

Страница 12: ... minutes the frying compound temperature will stabilize and be ready for production 4 4 FILTERING a General Filtering the shortening assures a better taste to the food minimizes flavors being transferred from batch to batch and increases frying compound lifespan Filter the frying compound at least once daily or more frequently if cooking is heavy b Prior to filtering align the portable filter unit...

Страница 13: ...LOSING When closing at night filter oil in all fryers and drain the filter lines Cover the open tanks of oil Turn power switch OFF 4 6 SHUTDOWN When shutting down for periods longer than overnight drain the frying compound and clean the vessel thoroughly Either discard the frying compound or return it filtered to the vessel and then cover it Turn both the power switch and temperature controller OF...

Страница 14: ...ront caster s locking mechanisms have to be turned OFF To return the unit to its previous installed position see sections 3 3 and 5 3 of this manual 5 4 WEEKLY a Completely drain the oil from the fry vessel into either the filter or a steel container Do not use a plastic bucket or glass container b Clean the vessel with a good grade of cleaner or hot water and a strong detergent c Close the drain ...

Страница 15: ...gned for this material at the end of each day a Do not use steel wool abrasive cloths cleansers or powders b Do not use a metal knife spatula or any other metal tool to scrape stainless steel Scratches are almost impossible to remove c If it is necessary to scrape the stainless steel to remove any encrusted materials soak the area first to loosen the material then use a wood or nylon scraper only ...

Страница 16: ...side excessive warm up time temperature recovery is slow or inadequate when vessel is loaded uneven heating excessive temperature overshooting during warm up scorching overheating or high limit switch must be reset often Check thermostat adjustment 1 Check that the thermostat bulb probe in the vessel has not been knocked loose from its operating position It should be clamped to the second element ...

Страница 17: ...WHT 2 PURP RED Oper Thermostat P N 2557 Hi Limit P N 2687 PURP RED BLU YEL WHT 2 BLK 2 YEL BRN Transformer P N 807 1999 240V 24V YEL YEL BLU BRN Power Switch SPST P N 807 2196 YEL K2 K1 4 Wire 3 Phase Terminal Block P N 1501 1 Ground Terminal Neutral Leg 3 Leg 2 Leg 1 Wiring Diagram Cool Zone Electric Fryer CE Electric Fryer 230 400V 24V Contactors June 1999 ...

Страница 18: ...6 1942 CASTER 5 W BRAKE 2 1943 CASTER 5 W O BRAKE 3 44 1363 NIPPLE DRAIN EXT 1 1 4 36004 1 DOOR ASSY 36 0014 1 DOOR PANEL 12 0097 DOOR PIN 1503 MAGNETIC DOOR CATCH 4 1039 2 HANDLE CHROME DOOR 5 9002949 SHIM CASTER 6 12220 GRID ASSEMBLY 7 12 0309 2 FRONT CNTRL PANEL 1501 TERMINAL BLOCK 3 WIRE 8 1501 1 TERMINAL BLOCK 4 WIRE ...

Страница 19: ...RAINING BRACKET 23 2687 HI LMT 410 DEG F W MAN RESET CE 24 12212 BOX RACEWAY CONTCTR ASSY SR38E CE 25 14248 2 VESSEL WELD ASSY SS 26 14 0592 6 HEAT ELEMENT 208V 4666W 1902 O RING SEAL 4 EA ELEMENT 14 0695 O RING RETAINER WASHER 4 EA ELEMENT 27 2189 JAM NUT 16 2 EA ELEMENT 18 0041 CLAMP THERMOSTAT 1 EA USA 2 EA CE 14 0883 SPRING ROBERTSHAW SPACER 18 0041 CLAMP THERMOSTAT 1 EA USA 2 EA CE 28 18 0040...

Страница 20: ...reveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 Price 6 00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 8195729 NOV 1999 ...

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