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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005

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Contents

1. Foreword------------------------------------------------------------------------------------------------------------------5
2. A Few Words about Safety---------------------------------------------------------------------------------------------6
3. Important Safety Information------------------------------------------------------------------------------------------8
4. Safety Labels------------------------------------------------------------------------------------------------------------12
5. Are You Ready to Drive? ---------------------------------------------------------------------------------------------13
6. Is Your Vehicle Ready to Drive? ------------------------------------------------------------------------------------18
7. Safe Driving Precautions-----------------------------------------------------------------------------------------------21
8. Operation-----------------------------------------------------------------------------------------------------------------26
9. Service Instructions-----------------------------------------------------------------------------------------------------39
10. Repairs------------------------------------------------------------------------------------------------------------------49
11. Periodical Checks and Services--------------------------------------------------------------------------------------50
12.Specifications-----------------------------------------------------------------------------------------------------------51
Attachment: Wiring Diagram

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Содержание Raider Max 250D

Страница 1: ......

Страница 2: ...nship under the following terms and conditions This warranty covers the engine and engine related components for a period of 180 days from the date of purchase This warranty does not apply to any part...

Страница 3: ...way so as to adversely affect its safety or reliability c Competition or racing The warranty does not cover any losses of the seller vehicle use any losses of time any inconveniences or any other con...

Страница 4: ...rds about Safety 6 3 Important Safety Information 8 4 Safety Labels 12 5 Are You Ready to Drive 13 6 Is Your Vehicle Ready to Drive 18 7 Safe Driving Precautions 21 8 Operation 26 9 Service Instructio...

Страница 5: ...Failure to follow the warnings contained in this manual can result in serious injuries Be sure to follow the recommended maintenance schedule and service your vehicle accordingly Preventive maintenan...

Страница 6: ...d other information on labels in this manual This information alerts you to potential hazards that could hurt you or others It is not practical or possible to warn you against all hazards associated w...

Страница 7: ...Damages to your BUGGY and possible subsequent personal injuries or death could result from the failure to take proper precautions described within the labels Safety Headings such as Important Safety R...

Страница 8: ...u ll find many helpful recommendations throughout this manual The following are a few of the most important ones Follow the Age Recommendation It is strongly recommended that no one under age of 16 be...

Страница 9: ...should take time to become familiar with how this BUGGY works Practice in a safe area until you have built your skills and gotten accustomed to this Buggy s size and weight Because many accidents have...

Страница 10: ...one drink can reduce your ability of responding to changing conditions and every additional drink can lengthen and worsen your reaction time So don t drink and drive and don t let your friends drink...

Страница 11: ...to occur on slippery surfaces such as snow ice mud and loose gravel If you skid or slide on ice you may lose all directional controls To avoid skidding or sliding on slippery terrain surfaces you sho...

Страница 12: ...seat Owner s Manual Version 1 0 Oct 2005 12 SAFETY LABELS The labels should be considered permanent parts of your BUGGY If a label comes off or becomes difficult to read please contact your dealer fo...

Страница 13: ...ore you drive your BUGGY for the first time we urge you to Carefully read this owner s manual and the labels on your BUGGY Make sure that you understand all the safety messages Learn how to operate al...

Страница 14: ...can reduce the chances of injuries when you drive The following suggestion will help you choose the proper driving gear 1 Helmets and Eye Protection Gear Your helmet is your most important driving gea...

Страница 15: ...your hands Driving pants with knee and hip pads a driving jersey with padded elbows and a chest and shoulder protector z Operating this BUGGY without wearing an approved motorcycle helmet eye protecti...

Страница 16: ...n accustomed to all the controls on this BUGGY and felt comfortable with its size and weight Age Recommendation It is strongly recommended that no one under age of 16 be permitted to operate this BUGG...

Страница 17: ...erating your BUGGY Consult your doctor for the assurance that it is safe to operate your BUGGY after taking some kind of medication Limited Loadage The limited loadage on the rear rack is 10kg or 22lb...

Страница 18: ...lso because a breakdo wn or even a flat tire can be a major inconvenience If your BUGGY has overturned or has been involved in a collision please don t drive it until your dealer has inspected it Ther...

Страница 19: ...ed look for signs of damages or excessive abrasion z Nuts Bolts Check the wheels and all the accessible parts to see if the nuts bolts and fasteners are tightened use a wrench to tighten them if neede...

Страница 20: ...e it to make sure it snaps back automatically z Brakes Press the rear brake pedal several times and check the brake pedal free play make sure there is no brake fluid leakage z Engine Stop Button When...

Страница 21: ...to drive on private property Avoid posted areas and obey no trespassing signs Never drive your BUGGY on public streets roads or highways even if they are not paved Drivers of street vehicles may have...

Страница 22: ...an reduce your ability of controlling your BUGGY z Operating your BUGGY on public streets roads or highways can cause collisions with other vehicles z Never operate your BUGGY on any public streets ro...

Страница 23: ...ough Terrain Before driving in a new area always check the terrain thoroughly Don t drive fast on unfamiliar terrain or when the visibility is limited Sometimes it s difficult to gain the reaction tim...

Страница 24: ...ut of control or overturn z When operating your BUGGY on unfamiliar terrain always drive slowly always be especially careful and always be alert to changing terrain conditions z Failure to use your ex...

Страница 25: ...uld always operate your BUGGY in a safe and reasonable manner When driving always keep all of the four wheels on the ground z Attempting wheelies jumps and any other stunts increases the chances of ac...

Страница 26: ...ed is above idle the clutch automatically engages and moves the vehicle forward To disengage the clutch at any time allow the throttle to return to the idle position z Each time before starting the en...

Страница 27: ...step on the throttle pedal too hard otherwise the clutch will be burned c Control Panel z Water Temperature Indicator indicates the engine water temperature z Tachometer indicates the engine rotative...

Страница 28: ...ngine is running move the Stop Button to the OFF position z Key Switch Insert the key into the key switch turn the key clockwise and release the key when the engine starts The engine will warm up with...

Страница 29: ...and pressures e Drive Chain Check for the chain conditions and tension lubricate it if necessary f Throttle Check for the smooth operation assure that the throttle snaps back to the idle position g En...

Страница 30: ...eck the wheels to see if all the axle nuts have been tightened properly and been secured by cotter pins l Steering Check for the free operation of the steering and for any unusual looseness in any are...

Страница 31: ...ax 250 single double seat Owner s Manual Version 1 0 Oct 2005 31 Single seat Front Wheel Headlight Rearview Mirror Control Panel Rollbar Rear Rack Rear Wheel Seat Seat Belt Steering Wheel Front Shock...

Страница 32: ...double seat Owner s Manual Version 1 0 Oct 2005 32 Sub Water Tank Engine Trailer Hook Fan Radiator Air Cleaner Rear Reflector Rear Rack Rear Shock Absorber Rear Wheel Brake Handle Reverse Handle Rear...

Страница 33: ...er Max 250 single double seat Owner s Manual Version 1 0 Oct 2005 33 Double seat Front Wheel Headlight Rearview Mirror Control Panel Rear Rack Rear Wheel Seat Seat Belt Steering Wheel Front Shock Abso...

Страница 34: ...fied a Oil Capacity Anticorrosive Antifreeze Capacity a Oil Capacity Crankcase 1 0 L Transmission Box 0 18 L b Anticorrosive Antifreeze Capacity Radiator 1100cc Reserved Water Tank 300cc Total 1400cc...

Страница 35: ...der only for the single seat unit and two riders for the double seat unit The maximum weight of the driver should not exceed 90kg or 200lbs for the single seat unit and the maximum weight of the drive...

Страница 36: ...snaps back into place and that the seat is locked into position z Never operate your BUGGY when the provided seat is not securely fastened Otherwise it could result in a strong possibility of severe p...

Страница 37: ...t high speed You d better slow down to a more controllable speed to prevent your BUGGY from rolling over e To prevent your vehicle from rolling over when turning be sure to only turn your vehicle at a...

Страница 38: ...n 3 4 seconds for one time wait for about 10 seconds to repress and press the button with the throttle slightly opened 4 In cold weather warm up the engine for several minutes at the idle speed then s...

Страница 39: ...phill or on rough roads for a long time 4 Keep the oil lines smooth 5 Avoid speeding up suddenly or running the engine at a high speed without loading 6 Maintain your vehicle according to the service...

Страница 40: ...20 hours of usage Note Service more often when running under dusty conditions a Remove the air cleaner cover b Remove the air cleaner element c Fill the non flammable cleaning agent into a basin and...

Страница 41: ...s oil will greatly reduce the proper engine performance If possible check the spark plug gap area between the electrodes with a wire feeler gauge This specification is 0 6 0 7mm b Before installing th...

Страница 42: ...er before the adjustment a Warm up the engine for about 5 10 minutes b Tighten the airscrew gently and back out 2 3 8 turns anticlockwise c Connect the tachometer and adjust the throttle to limit the...

Страница 43: ...d oil Keep the engine clean of foreign objects and be sure that the water tank fan is free of debris for proper cooling E Vehicle Lubrication Lubricate your vehicle every 90 days of use Apply several...

Страница 44: ...ric sleeve with a specialized adjust spanner d Find out the correct direction in which the chain can be tensed e Move the eccentric sleeve in this direction by turning the spanner until the chain has...

Страница 45: ...carburetor b Remove the spark plug pour one ounce of clean cylinder lubricating oil through the spark plug hole into the cylinder and crank the engine slowly to spread the oil so as to lubricate the...

Страница 46: ...sten or replace them if necessary c Check for the oil leakage and check the compression at the mating surface d Check the engine oil and add some if necessary Note The oil level should be between the...

Страница 47: ...o the transmission belt c Remove the carbon on the spark plug d Clean the crankcase and replace the oil e Clean the transmission box and replace the gear oil z Remove the cap z Remove the filling bolt...

Страница 48: ...water until the water level reaches the upper limit 3 100 Hour Maintenance a Finish the 50 hour maintenance b Remove the cylinder cover and cylinder body and clean out the carbon on the cylinder cover...

Страница 49: ...s replace the oil seals if necessary 5 300 Hour Maintenance a Finish 150 hour maintenance b Check if the parts of the clutch and the transmission are normal adjust or replace the parts if necessary 6...

Страница 50: ...tighten the nuts so that the wheels turn freely on the axle with minimum endplay Tighten the nuts after replacing the wheels B Rear Wheel Replacement Don t disassemble the castle nuts M8 when replacin...

Страница 51: ...as requires more frequent services Items First week Monthly Quarterly Yearly Tire pressure wear Brake performance Tightness of screws I I Air cleaner C C I Carburetor I A C Spark plug C A Drive chain...

Страница 52: ...rall Width 1310mm 1610mm Overall Height 1425mm 1533mm Wheelbase 1555mm 1700mm Ground Clearance 200mm 250mm VIN accord with GMVR A01 01 Statutory Plate Safety Labels accord with GB 7258 1997 ENGINE Mod...

Страница 53: ...r Above Unleaded Min Fuel Consumption 354g KW h Lubricate Oil Type SAE 10W 30SF Lubrication Pressure Splash Cooling Fluid SHELL Antifreeze Antifreeze Temperature of Cooling Fluid 450 C Mixing Ratio Co...

Страница 54: ...ry Shoe Type Generator Outer Rotor Flywheel Carburetor Vacuum Film Type Absorber normal in 10 6 X104 times of experiments Air Cleaner Paper Element Filtration Type Gear Shifting Automatic Centrifugal...

Страница 55: ...n 12V 3A 105dB Headlight 12V 25W Taillight 12V 5W 21W Battery 12V 9Ah 12V 12Ah CHASSIS Front Rear Brake Hydraulic disc foot control Front Wheel Brake Force 923N 1258N Rear Wheel Brake Force 832N 1488N...

Страница 56: ...Raider Max 250 single double seat Owner s Manual Version 1 0 Oct 2005 56 Rear 200kpa WEIGHT Net Weight 245kg 320kg...

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