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DAYTONA 150E ENGINE 

Owner's Manual

 

Page 10/57 

MAINTENANCE SPECIFICATIONS

 

 

Item 

Standard 

Limit 

Crankshaft: 

Crank width “A”   

Runout limit “C”   

Big end side clearance “D” 

Small end free play “F”   

                   

 

 

40.2 mm (1.58267 in)   

0.03 (one-side) 

0.1 ~ 0.35 mm (0.0039 ~ 0.0137 in) 

---- 

 

 

 

 

 

---- 

0.1 mm (0.0039 in) 

0.6 mm (0.0236 in) 

 

 

 

 

 

Clutch: 

Friction plate thickness   

Quantity 

Clutch plate thickness     

Quantity 

Warp limit   

Clutch spring free length   

Quantity   

 

2.9 ~ 3.1 mm (0.114 ~ 0.122 in) 

5 

0.9 ~ 1.0 mm (0.043 ~ 0.051 in) 

4 

---- 

30.2 mm (1.1889 in) 

4 

 

2.7 mm (0.106 in) 

---- 

0.7 mm (0.0275 in) 

---- 

0.2 mm (0.0787 in) 

27.2 mm (1.0705 in) 

---- 

Содержание 150E

Страница 1: ...DAYTONA 150E ENGINE Owner s Manual ENGLISH MANUAL SECTION Page 2 24 VERSION FRANCAISE Page 25 47 PARTS CATALOGUE SECTION Page 48 57 CATALOGUE DES PIECES DATACHEES Page 48 57 corp...

Страница 2: ...to use this engine on any public road or highway Off road use on public space is also illegal Please check local regulation before use 2 This engine is to be used by an EXPERIENCED RIDER ONLY Fatal a...

Страница 3: ...s not originally equipped on Products This includes DAYTONA UPGRADE KIT PARTS as well since those are designed for the top competition riders 3 Abnormal strain neglect or abuse 4 Accident or collision...

Страница 4: ...NCE SPECIFICATIONS Page 7 10 MAINTENANCE INTERVALS Page 11 13 PRE OPERATION INSPECTION AND MAINTENANCE Page 14 ENGINE OIL LEVEL INSPECTION Page 14 CARBURETOR SETTING Page 15 16 IGNITION TIMING SELECTI...

Страница 5: ...DAYTONA 150E ENGINE Owner s Manual Page 5 57 PART NAMES...

Страница 6: ...Oil SAE 10W 40 or higher grade API SG or higher grade Engine oil capacity Periodic oil change With oil filter replacement Total amount 0 60 L 0 65 L 0 70 L Need more amount of oil when oil cooler is i...

Страница 7: ...er head Warp limit 0 05 mm 0 002 in Cylinder Bore size Out of round limit 57 00 57 015mm 2 2441 2 2445 0 05 mm 0 002 in Camshaft Drive method Cam dimensions Intake A B Exhaust A B Chain drive Left 26...

Страница 8: ...EX 27 9 28 1 mm 1 0984 1 1062 in 23 4 23 6 mm 0 8897 0 9291 in 0 8 1 0 mm 0 0314 0 03937 in 0 8 1 0 mm 0 0314 0 03937 in 4 970 4 985 mm 0 19566 0 1962 in 4 970 4 985 mm 0 19566 0 1962 in 5 000 5 012...

Страница 9: ...98 mm 0 5116 0 5117 in 0 1mm 0 004 in 13 06 mm 0 5141 in 12 97 mm 0 5106 in Piston rings Top ring Dimensions B T End gap installed Side clearance installed 2nd ring Dimensions B T End gap installed Si...

Страница 10: ...ree play F 40 2 mm 1 58267 in 0 03 one side 0 1 0 35 mm 0 0039 0 0137 in 0 1 mm 0 0039 in 0 6 mm 0 0236 in Clutch Friction plate thickness Quantity Clutch plate thickness Quantity Warp limit Clutch sp...

Страница 11: ...heck the valve clearances Inspect Replace The engine must be cold Check the valve seats and valve stems for wear VALVE SPRINGS Inspect Replace Check the free length and the tilt CAMSHAFTS Inspect Repl...

Страница 12: ...INDER HEAD Inspect and clean Replace Inspect carbon deposits and eliminate them Change gasket CYLINDER Inspect and clean Replace Inspect score marks Inspect wear CLUTCH Inspect and adjust Replace Insp...

Страница 13: ...Every third or 500 km Every fifth or 1 000 km As requir e ed Remarks SPARK PLUG Inspect and clean Replace OIL COOLING SYSTEM Option Check hoses leakage Replace hoses and gaskets AIR FILTER Option Clea...

Страница 14: ...g this engine check the following points ENGINE OIL LEVEL INSPECTION 1 Start the engine warm it up for several minutes and then turn off the engine and wait for a few minutes 2 Place the bike on a lev...

Страница 15: ...erates correctly and opens and closes smoothly It is highly recommended that the carburetor setting is performed by an experienced mechanic to obtain the best possible performance Atmospheric conditio...

Страница 16: ...ay 3 Jet Needle Needle Jet 4 Main Jet 1 2 3 4 1 8 1 4 Closed 1 2 3 4 Full Open Here is the recommended setting information of KEIHIN PE28 carburetor for your reference Tested Conditions Carburetor KEI...

Страница 17: ...unit WIRE CONNECTION TABLE Color of Wire WHITE GREEN YELLOW GREEN Remarks Timing 1 Factory Default Setting No wires to be connected Timing 2 Timing 3 Timing 4 Notes a Timing 1 gives more torque at lo...

Страница 18: ...egrees Fahrenheit It is solely customer s responsibility to control the engine oil temperature Any failures caused by overheating are NOT considered as the defects of Products It is highly recommended...

Страница 19: ...age 19 57 ELECTRICAL DIAGRAM BLUE For Tachometer Pulse Pickup BLACK Ground BLUE Primary Coil RED GREEN WHITE YELLOW Charging LIGHT GREEN YELLOW Engine Stop 2P COUPLER ACG ROTOR CDI UNIT MAIN HARNESS S...

Страница 20: ...llowing temp gauge and fitting are available from Daytona The temp gauge 47101 can be used with the Daytona oil cooler 61785 by using the Daytona sensor fitting 43350 Daytona Part 61785 7 Core Oil Coo...

Страница 21: ...Page 21 57 OPTIONAL PARTS REINFORCED CLUTCH FRICTION DISC REINFORCED CAM CHAIN Daytona Part 84750 Reinforced cam chain 88 Link 25HS Solid Bushing Made in Japan Daytona Part 84749 Reinforced clutch fr...

Страница 22: ...THE INSTALLATION OF THESE OPTIONAL PARTS ARE NOT CONSIDERED AS THE DEFECTS OF PRODUCTS PE28 CARBURETOR CARBURETOR SETTING PARTS Daytona Part 83952 Keihin PE28 Carburetor Daytona Part 31123 Main Jet Se...

Страница 23: ...the top competition riders ANY FAILURES CAUSED BY THE INSTALLATION OF THESE OPTIONAL PARTS ARE NOT CONSIDERED AS THE DEFECTS OF PRODUCTS DOHC CYLINDER HEAD AND CYLINDER KIT This upgrade kit soups up D...

Страница 24: ...ARTS WARNING Since these UPGRADE KIT PARTS are designed specifically for the top competition riders ANY FAILURES CAUSED BY THE INSTALLATION OF THESE OPTIONAL PARTS ARE NOT CONSIDERED AS THE DEFECTS OF...

Страница 25: ...errain ouvert au public est strictement interdite par les lois en vigueur Veuillez observer toutes les lois et r glements applicables avant utilisation 6 Ce moteur ne peut tre utilis que par UN PILOTE...

Страница 26: ...t l utilisateur 9 Installation de pi ces ou accessoires qui ne sont pas d origine Ceci inclut les pi ces Racing Daytona r serv es la comp tition telles que la culasse 4 soupapes 10 Contraintes anormal...

Страница 27: ...ERALES Page 29 CARACTERISTIQUES ENTRETIEN Page 30 33 CALENDRIER D ENTRETIEN Page 34 36 CONTROLE AVANT UTILISATION ET ENTRETIEN Page 37 CONTROLE DU NIVEAU D HUILE Page 37 REGLAGE DU CARBURATEUR Page 38...

Страница 28: ...DAYTONA 150E ENGINE Owner s Manual Page 28 57 DESIGNATION DES PIECES...

Страница 29: ...tion Carter humide Huile moteur recommand e SAE 10W 40 ou indice sup rieur API SG or ou indice sup rieur Capacit huile moteur Vidange Avec remplacement du filtre Total 0 60 L 0 65 L 0 70 L capacit d h...

Страница 30: ...inder head Warp limit 0 05 mm 0 002 in Cylinder Bore size Out of round limit 57 00 57 015mm 2 2441 2 2445 0 05 mm 0 002 in Camshaft Drive method Cam dimensions Intake A B Exhaust A B Chain Left 26 49...

Страница 31: ...EX 27 9 28 1 mm 1 0984 1 1062 in 23 4 23 6 mm 0 8897 0 9291 in 0 8 1 0 mm 0 0314 0 03937 in 0 8 1 0 mm 0 0314 0 03937 in 4 970 4 985 mm 0 19566 0 1962 in 4 970 4 985 mm 0 19566 0 1962 in 5 000 5 012...

Страница 32: ...998 mm 0 5116 0 5117 in 0 1mm 0 004 in 13 06 mm 0 5141 in 12 97 mm 0 5106 in Piston rings Top ring Dimensions B T End gap installed Side clearance installed 2nd ring Dimensions B T End gap installed S...

Страница 33: ...ree play F 40 2 mm 1 58267 in 0 03 one side 0 1 0 35 mm 0 0039 0 0137 in 0 1 mm 0 0039 in 0 6 mm 0 0236 in Clutch Friction plate thickness Quantity Clutch plate thickness Quantity Warp limit Clutch sp...

Страница 34: ...acer Le moteur doit tre froid V rifiez l usure des si ges et des queues de soupape Ressorts de soupape Contr ler Remplacer V rifier la longueur libre et l inclinaison Arbre cames Contr ler Remplacer C...

Страница 35: ...LASSE Contr ler et nettoyer Remplacer Contr ler et liminer les d p ts de carbone Changer le joint CYLINDRE Contr ler et nettoyer Remplacer Contr ler l usure EMBRAYAGE Contr ler et r gler Remplacer TRA...

Страница 36: ...urses ou 1 000 kms Si n ces saire Remarques BOUGIE Contr ler et nettoyer Remplacer Radiateur d huile Option V rifier les durites les fuites Remplacer les durites et les joints Filtre air Option Nettoy...

Страница 37: ...nts CONTROLE DU NIVEAU D HUILE MOTEUR 5 D marrez le moteur laissez le chauffer quelques minutes puis arr ter le moteur et attendez quelques minutes 6 Placez la moto sur un sol plat et maintenez la dro...

Страница 38: ...eur fonctionne correctement et que le moteur acc l re ou ralenti progressivement Il est fortement recommand de faire r gler le carburateur par un m canicien exp riment pour obtenir les meilleures perf...

Страница 39: ...utaway 3 Jet Needle Needle Jet 4 Main Jet 1 2 3 4 1 8 1 4 Closed 1 2 3 4 Full Open Ici vous trouverez les r glages recommand s pour utiliser le carburateur Keihin PE28 pour votre r f rence Conditions...

Страница 40: ...C VERT JAUNE VERT Remarques Courbe 1 Courbe d allumage par d faut Pas de fils connect s Courbe 2 Courbe 3 Courbe 4 ATTENTION NE PAS UTILISER LA COURBE 3 ET 4 AVEC LE MOTEUR DAYTONA 150E UNE COMBUSTION...

Страница 41: ...rature incombe totalement l utilisateur Daytona ou son distributeur ne pourra tre tenu responsable en cas de dommages TOUT DOMMAGE CAUSE PAR UNE SURCHAUFFE NE POURRA ETRE ASSIMILE A UN VICE DE FABRICA...

Страница 42: ...age 42 57 SCHEMA ELECTRIQUE GREEN WHITE RED YELLOW Charging LIGHT GREEN ACG ROTOR 2P COUPLER YELLOW Engine Stop BLUE For Tachometer Pulse Pickup IG COIL TO SPARK PLUG SPARK PLUG CODE BLACK Ground BLUE...

Страница 43: ...TURE D HUILE ADAPTATEUR Cette jauge est disponible au catalogue Daytona La jauge 47101 est compatible avec le radiateur d huile Daytona 61785 en utilisant le capteur Daytona 43350 Daytona Part 47101 T...

Страница 44: ...44 57 PIECES OPTIONNELLES DISQUE D EMBRAYAGE RENFORCE CHAINE DE DISTRIBUTION RENFORCEE Daytona Part 84750 Reinforced cam chain 88 Link 25HS Solid Bushing Made in Japan Daytona Part 84749 Reinforced cl...

Страница 45: ...PTIONNELLES NE POURRA ETRE CONSIDERE COMME ETANT UN VICE DE FABRICATION CARBURATEUR KEIHIN PE28 KIT PIECES POUR PE28 Daytona Part 83952 Keihin PE28 Carburetor Daytona Part 31123 Main Jet Set 8 pcs set...

Страница 46: ...n TOUT DOMMAGE CAUSE PAR L INSTALLATION DE CES PIECES OPTIONNELLES NE POURRA ETRE CONSIDERE COMME ETANT UN VICE DE FABRICATION KIT RACING 4 SOUPAPES DOHC Ce nouveau kit 4 soupapes a t con u pour maxim...

Страница 47: ...KIT PIECES RACING ATTENTION Ces pi ces sont con ues pour la comp tition TOUT DOMMAGE CAUSE PAR L INSTALLATION DE CES PIECES OPTIONNELLES NE POURRA ETRE CONSIDERE COMME ETANT UN VICE DE FABRICATION DAY...

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