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INSTALLATION INSTRUCTIONS

R

410A Split System Heat Pump

2

428 01 5302 00

INSPECT NEW UNIT

After uncrating unit, inspect thoroughly for hidden

damage.  If damage is found, notify the transportation

company immediately and file a concealed damage

claim.

SAFETY CONSIDERATIONS

Consult a qualified installer, service agency, or the

dealer/distributor for information and assistance. The

qualified installer must use factory authorized kits and

accessories when modifying this product. Refer to the

individual instructions packaged with the kit or accessory

when installing.
The weight of the product requires careful and proper

handling procedures when lifting or moving to avoid

personal injury. Use care to avoid contact with sharp or

pointed edges.
Follow all safety codes. Wear safety glasses, protective

clothing, and work gloves. Use a heat sinking material 

such as a wet rag 

 during brazing operations. Keep a fire

extinguisher available. Consult local codes and the

National Electric Code (NEC) for special requirements.
Improper installation, adjustment, alteration, service or

maintenance can void the warranty

.

!

CAUTION

CUT HAZARD
Failure to follow this caution may result in proper-

ty damage.
Sheet metal parts may have sharp edges or burrs.

Use care and wear appropriate protective clothing

and gloves when handling parts.

!

WARNING

ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in

personal injury or death.
Before installing, modifying or servicing system,

main electrical disconnect switch must be in the

OFF position. There may be more than 1

disconnect switch. Lock out and tag switch with a

suitable  warning label.

!

CAUTION

PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in proper-

ty damage
R

410A systems operate at higher pressures than

R

22 systems. When working with R

410A sys-

tems, use only service equipment and replace-

ment components specifically rated or approved

for R

410A service.

LOCATION

Check local codes for regulations concerning zoning,

noise, platforms, and other issues.
Locate unit away from fresh air intakes, vents, or

bedroom windows. Noise may carry into the openings

and disturb people inside.
Locate unit in a well drained area, or support unit high

enough so that water runoff will not enter the unit.
Locate unit away from areas where heat, lint, or exhaust

fumes will be discharged onto unit (as from dryer vents).
Locate unit away from recessed or confined areas where

recirculation of discharge air may occur (refer to

CLEARANCES section of this document).
Roof

top installation is acceptable providing the roof will

support the unit and provisions are made for water

drainage and noise/vibration dampening.

NOTE:

 Roof mounted units exposed to wind may require

wind baffles. Consult the manufacturer for additional

information.

CLEARANCES

Nominal minimum clearances are 48 inches (1.2m)

above unit for discharge air and 18 inches (457mm) on

each side of the coil for intake air. Clearance on any 

one

side of the coil (normally between unit and structure) may

be reduced to 6 inches. Nominal minimum clearances are

based on a solid parallel object such as a wall or roof

overhang.
The clearance may be reduced for a single object with

small surface area, such as the end of a wall, outside

corner of a wall, fence section, post, etc. As a general

rule, the minimum clearance from the unit should equal

the width of the object. For example, a 6 inch (152mm)

fence post should be a minimum of 6 inches (152mm)

from the unit.
Do not install unit under roof overhangs unless gutters are

present. A minimum vertical clearance of 48 (1.2m)

inches is required to the overhang.
Inside corner locations on single story structures require

evaluation. Large overhanging soffits may cause air

recirculation in a corner area even though recommended

minimum clearances are maintained. As a guide, locate

the unit far enough out so that half of the discharge grille is

out from under the soffit.
When placing two or more units side

by

side, provide a

minimum of 18 inches (457mm) between units.
Provide minimum service clearance of 24 inches

(610mm) from control box corner and side service panel.
Refer to Figure 1.

Содержание R4H3

Страница 1: ...e following manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels WARNING Safety Labeling and Signal Words CAUTION WARNING TABLE OF CONTENTS Inspect New Unit 2 Safety Considerations 2 Location 2 Clearances 2 3 Unit Support 4 Refrigeration System 5 9 El...

Страница 2: ...lations concerning zoning noise platforms and other issues Locate unit away from fresh air intakes vents or bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away from areas where heat lint or exhaust fumes will be discharged onto unit as from dryer vent...

Страница 3: ...l 6 152mm 24 610mm Service Wall Wall Wall 6 152mm 6 152mm Post Wall Wall 18 457mm 18 457mm 18 457mm 18 152mm 6 152mm 6 152mm 6 152mm 18 457mm 18 457mm 18 457mm 18 457mm 24 610mm Service 24 610mm Service 24 610mm Service 24 610mm Service 24 610mm Service 24 610mm Service 4 102mm 4 102mm wide fence 18 457mm 18 457mm ...

Страница 4: ...latform for the unit must be level If installation is on a flat roof locate unit minimum 6 inches 152mm above roof level Place the unit over one or more load bearing walls If there are several units mount them on platforms that are self supporting and span several load bearing walls These suggestions are to minimize noise and vibration transmission through the structure If the structure is a home ...

Страница 5: ...ng refrigeration tubing Tubing can kink easily and if this occurs the entire length of tubing must be replaced WARNING PERSONAL INJURY HAZARD Failure to relieve system pressure could result in personal injury and or death Relieve pressure and recover all refrigerant before servicing existing equipment and before final unit disposal Use all service ports and open all flow control devices including ...

Страница 6: ...as velocity do not upsize vertical suction risers E LIQUID LINE FILTER DRIER NOTE It is recommended that an appropriate filter drier be installed in the liquid line Leave the plugs in the tube ends until the filter drier is installed The optimal location for the filter drier is close to the indoor coil Heat pump filter driers are bi flow type Either end can be pointed towards indoor coil Refer to ...

Страница 7: ... CAUTION PRODUCT DAMAGE HAZARD Failure to follow this caution may result in product damage Braze with Sil Fos or Phos copper alloy on cop per to copper joints and wrap a wet cloth around rear of fitting to prevent damage to TXV H EVACUATING LINE SET AND INDOOR COIL The unit is shipped with a factory refrigerant charge The liquid line and suction line service valves have been closed after final tes...

Страница 8: ...XV restricting refrigerant flow and affecting operation of the system Remove Suction service valve cap and insert a hex wrench into the valve stem Hold the valve body steady with an end wrench and back out the stem by turning the hex wrench counterclockwise Turn the stem until it just contacts the rolled lip of the valve body After the refrigerant charge has bled into the system open the Liquid se...

Страница 9: ... to Figure 9 Route thermostat wiring through rubber grommet in bottom of Control Box Low voltage lead wires are provided in the control box for connection to thermostat wires use wire nuts Refer to Wiring Diagram on unit and Figure 10 for low voltage wiring examples NOTE Use No 18 AWG American Wire Gage color coded insulated 35 C minimum wire If thermostat is located more than 100 feet 30 5 m from...

Страница 10: ...TALLING OUTDOOR THERMOSTATS SYSTEMS WITH ONE OUTDOOR THERMOSTAT G R W 3 C O R G R W 3 C E C W 2 Y W 2 O R C W 2 Y W 2 C L G Y E O R SYSTEMS WITHOUT OUTDOOR THERMOSTATS C G R W 2 C Y O R W 2 SUBBASE THERMOSTAT CONNECTION SPLICE INDOOR CONNECTION SPLICE OUTDOOR BOARD DEFROST SUBBASE THERMOSTAT CONNECTION SPLICE INDOOR CONNECTION SPLICE OUTDOOR BOARD DEFROST SUBBASE THERMOSTAT CONNECTION SPLICE INDOO...

Страница 11: ...f the defrost thermostat itself will not be observed Skip to 3 2 Use a volt meter to confirm there is no voltage across the DFT leads 24 volts across the SFT terminals indicates an OPEN defrost thermostat Zero volts across the DFT terminals indicates a CLOSED defrost thermostat With this method the operation of the defrost thermostat can be observed during the test If the defrost thermostat is con...

Страница 12: ... Defrost Control Board R8 OF1 K1 O1 R21 C2 R6 H9C1 C US R14 R13 D13 R7 C4 C10 JW2 JW1 D3 C16 C7 R28 D6 JW3 C13 R4 R1 R2 R3 R11 R5 R26 D1 D2 D10 A29 R9 D4 C19 C9 C1 OF2 CEBD430524 01A 5501A P2 1 Y T1 C C O DFT SPEEDUP P1 1 J1 1 P3 1 J2 30 60 90 W1 R20 1 HK32EA001 C17 U1 1 U3 O R W2 Y C ...

Страница 13: ...th is beyond 80 feet 24 4m or greater than 20 feet 6 1m vertical separation See Long Line Guideline for special charging requirements A UNITS WITH COOLING MODE TXV Units installed with cooling mode TXV require charging by the subcooling method 1 Operate unit a minimum of 15 minutes before checking charge NOTE If outdoor unit has a 2 speed fan motor motor will operate in low speed when outdoor ambi...

Страница 14: ...13 16 17 19 21 80 5 8 12 15 18 21 25 28 31 35 27 3 4 7 8 10 12 14 16 17 19 85 8 11 15 19 22 26 30 33 29 4 6 8 11 12 14 17 18 90 5 9 13 16 20 24 27 31 32 3 5 7 9 11 13 15 17 95 6 10 14 18 22 25 29 35 3 6 8 10 12 14 16 100 8 12 15 20 23 27 38 4 7 8 11 13 15 105 5 9 13 17 22 26 41 3 5 7 9 12 14 110 6 11 15 20 25 43 3 6 8 11 14 115 8 14 18 23 46 4 8 10 13 Optimum performance point 82 F 28 C outdoor am...

Страница 15: ...0 84 29 82 28 80 27 308 92 33 90 32 88 31 86 30 84 29 82 28 317 94 34 92 33 90 32 88 31 86 30 84 29 326 96 36 94 34 92 33 90 32 88 31 86 30 335 98 37 96 36 94 34 92 33 90 32 88 31 345 100 38 98 37 96 36 94 34 92 33 90 32 364 104 40 102 39 100 38 98 37 96 36 94 34 374 106 41 104 40 102 39 100 38 98 37 96 36 384 108 42 106 41 104 40 102 39 100 38 98 37 395 110 43 108 42 106 41 104 40 102 39 100 38 4...

Страница 16: ... ED 4X30 EA 4X30 14 17 A 3 EN 4X30 3 3 EHD4X30A 3 3 FEM4 P X 30 A TXV 3 FSA4X30 A 3 FEA4X30 A 3 FXM4X30 A 5 5 FS M U 4P30 A TXV 5 5 FVM FCM 4X36 5 3 ED 4X36 EA 4X36 14 17 21 A 5 3 EN 4X36 3 EHD4X36A 5 3 FEM4P36 A TXV FSA4X36 A 5 3 FEA4X36 A 5 3 F E X M4X36 A 5 5 FS M U 4P36 A TXV 5 3 ED 4X42 EA 4X42 21 24 A 3 EN 4X42 21 3 END4X42 17 3 EHD4X42A 5 FEM4 P X 42 A TXV 5 FXM4X42 A 5 FS M U 4P42 A TXV 5 ...

Страница 17: ...st bank supplemental electric heat and providing electrical potential to the second heater sequencer if used If outdoor temperature falls below the setting of the outdoor thermostat field installed option contacts close to complete the circuit and bring on the second bank of supplemental electric heat When the thermostat is satisfied its contacts open de energizing contactor blower relay and seque...

Страница 18: ...nts is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a suction line filter drier in liquid line POE oils absorb moisture rapidly Do not expose oil to atmosphere POE oils may cause damage to certain plastics and roofing materials Wrap all filter driers and service valve...

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