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Safety Information 

 

 

©2018 Dawn Equipment Company, Inc. 370 N Cross Sycamore, IL 60178 USA 

 

www.dawnequipment.com

         Toll Free: 800.554.0007     Fax:815.899.3663 

GENERAL SAFETY (4.1) 

Dawn Equipment Company strongly recommends 

adhering to a comprehensive and effective safety 

protocol when transporting, maintaining, and/or 

operating any agricultural implement. A 2008 study 

from the United States Dept. of Labor 

(

http://www.bls.gov/news.release/cfoi.t02.htm

) states 

that farm related fatalities account for almost 10% of 

the total number of work related fatalities in the U.S.. 

Additionally, the loss of a limb, or other bodily 

disfigurement, may permanently affect your ability to 

carry out the requisite duties necessary to maintain a 

profitable farming operation. Please take all 

appropriate precautions to keep you, your family, and 

your farm safe! 

 

DEFINITIONS (4.2) 

- (Ref: ASAE S441.1) 

It is essential that you be able to recognize safety 

signal words and their associated colors. Please be 

alert to any signs posted on your Dawn Equipment 

Company products, and/or in your users manual. 

Make sure you have read all safety messages and 

that you clearly understand the recommended 

precautions. If you have questions about any Dawn 

safety sign, or have further questions about safety 

recommendations on this or any other Dawn product, 

please contact us at 800.554.0007. 

 

Danger -     Indicates an imminently hazardous 

        situation that, if not avoided, will result  

        in serious injury or death. (RED)  

 

Warning -   Indicates a potentially hazardous 

situation that, if not avoided, will result in 

serious injury or death. (ORANGE) 

 

Caution -    Indicates a potentially hazardous  

        situation that, if not avoided, may result  

        in minor or moderate injury. (YELLOW)  

 

Hazard -     A source of potential injury to a person.  

 

A complete list of Dawn Equipment Company safety 

signs with explanations can be found in the appendix 

of this manual, or any other Dawn Equipment 

Company users manual. Please review and 

understand all safety signs.

PROTECTIVE CLOTHING (4.3) 

Wearing proper attire when working on agricultural 

equipment is a critical safety precaution. Loose 

clothing or accessories may become entangled in 

moving parts causing serious injury or death. Please 

ensure that loose cuffs, shirts, belts, jewelry, etc. are 

secured such that they cannot be snagged on, or be 

drawn into, moving machinery.  

 

      

 

 

Make sure that all necessary protective accessories 

are readily available, this will increase the likelihood 

they are used when needed. Stay aware of your 

surroundings when in the proximity of machinery that 

is either moving or has the potential for spontaneous 

movement. 

 

PROTECTIVE ACCESSORIES (4.4) 

It only takes one accident to permanently curtail your 

performance in the field and on the farm. Equip 

yourself with all recommended safety accessories, 

and develop a strategy for ensuring their use when 

needed.

Содержание 5036

Страница 1: ...Dawn Model 5036 Assembly and Operation Manual ...

Страница 2: ...d Disclaimer Dawn Equipment Company makes no claim to the safety or reliability of non Dawn OEM parts or wholegoods used in conjunction with Dawn OEM equipment and shall not be held responsible for any personal injury or property damage or for any complications with operational performance caused by non Dawn OEM parts or wholegoods Please familiarize yourself with the users manuals and safety reco...

Страница 3: ...wledge of applied pressure and diagnostic feedback In addition the integral DAWN Reflex microcontroller has built in additional functionality so that the system can be expanded to include the NEW DAWN ADC Active Depth Control system for planter gauge wheels the NEW Active Hydraulic Closing Wheel System 5036 Reflex provides downforce to the Gen 5 Pluribus Strip Till Unit to create uniform seed bed ...

Страница 4: ... 9 DRAWN HITCH 8 1 b 9 HYDRAULIC CONNECTIONS 8 2 9 ELECTRICAL CONNECTIONS 8 3 9 REFLEX DOWNFORCE SYSTEM DESIGN OVERVIEW 10 ELECTRONICS LAYOUT 10 1 11 FIELD WIREABLE CONNECTOR 10 1a 11 SETTING UP ROW UNIT CONTROLLER 11 1 12 CONTROLLER DESIGN 11 1a 12 HARNESS INSTALLATION 11 2 12 ROW TO ROW CABLES 11 3 12 TERMINATION RESISTORS 11 5 12 PROXIMITY SWITCHES 11 6 12 Hydraulic Components Layout 13 REFLEX ...

Страница 5: ...e contact us at 800 554 0007 Danger Indicates an imminently hazardous situation that if not avoided will result in serious injury or death RED Warning Indicates a potentially hazardous situation that if not avoided will result in serious injury or death ORANGE Caution Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury YELLOW Hazard A source of po...

Страница 6: ...ovisions for your first aid kit based on NASD and CASA recommendations General Supplies A basic first aid manual Two triangular bandages with 36 sides made from bed sheets Spray antiseptic not a pressurized can or Sterile saline solution Twelve adhesive bandages and four safety pins 2 4 pairs of rubber or latex gloves Eye goggles Three small packages of sugar Mouth protection device for mouth to m...

Страница 7: ...e use can freeze up It is recommended that your free up all your links in preparation for toolbar leveling adjustments Additionally it is recommended that you install an aftermarket hydraulic upper link so that you can quickly adjust the toolbar pitch as field conditions change TRACTOR DRAWBAR 6 4 The industry standard for tractor drawbars is approximately 17 5 above ground level Not all manufactu...

Страница 8: ...t to check all hydraulic lines and fittings before connecting them to the tractor It is recommended that all couplers be fitted with dust caps when not in use and carefully cleaned before connecting Check for damage on all hydraulic hoses and replace any lines that have been compromised by wear or fatigue High pressure hydraulic fluid can be dangerous if couplers lines and fittings are not properl...

Страница 9: ...ns Raise the quick hitch until it engages the hitch pins Make sure the hitch retainers are lowered and engaged DRAWN HITCH 8 1 b Slowly back up the tractor to the toolbar until the tractor drawbar is near the clevis of the toolbar Stop your tractor and engage the parking brake Use the toolbar jack to align the clevis with the tractor drawbar You may have to reposition the clevis The lower hitch pa...

Страница 10: ... NUMBER DESCRIPTION QTY 1 90760 RFX UPPER SUPPORT CASTING 1 2 90761 RFX LOWER SUPPORT CASTING 1 3 103079 BRACKET PROX SENSOR 1 4 90511 DEERE GAUGE WHEEL SENSOR 1 5 9077 1 2 13 x 2 25 HHCS 4 6 9007 R1 FLANGE NUT 1 2 13 4 7 102845 BUSHING CRADLE CLEVIS MNT 4 8 91037 PIN RFX DEERE OEM MNT 2 9 90953 WASHER FLAT 5 8 ID CLR Z 2 10 9324 COTTER PIN 3 16 X 1 5 ZN 2 11 400310 ACTUATOR REFLEX 3 1 12 91291 SW...

Страница 11: ...h or along wing tube and cut to length to connect to rear bulkhead plate if applicable Be sure to leave enough cable to allow for the flex at the fold points and a few inches for the Field wireable connection FIELD WIREABLE CONNECTOR 10 1a 90574 Cable Battery to Front Hub 9480 Tablet 301335 RAM MNT ASSY 300614 PCAN Switch 90792 M 12 to USB Cable 400292 PDM to PCAN 301336 PDM 90590 PDM to Front Bul...

Страница 12: ... and last row unit controllers require a termination resistor PN 90625 180 installed into the second 4 Pin receptacle PROXIMITY SWITCHES 11 6 Proximity switches deactivate the hydraulic down pressure when the toolbar is raised They are non contact switches so do not compress They are placed on the lower parallel casting on a JD planter row unit They should be loosely installed away from the rear u...

Страница 13: ... ACTUATOR TO ACTUATOR Hydraulic Components Layout HOSE 8 JIC FITTINGS CUT TRUNK LINE HOSES TO LENGTH AND CRIMP TO SPEC SHOWN TO RIGHT 91062 REFLEX CENTER MANIFOLD ASSEMBLY 9533 PLUG 8 ORB HEX HOLLOW WING HOSES ROUTE BACK AROUND FOLDING POINT 91097 8 FT TRACTOR HOSES PRESSURE RETURN QUICK CONNECT COUPLERS 9987 PRESS 91008 RETURN 90477 X2 8 ORB 8 JIC 90825 ADAPTER 8 JIC BULKHEAD ...

Страница 14: ...ar It is advisable to have hydraulic hoses routed under any other tubes many times It may be necessary to alter the angle of the adapters in the actuators to clear obstacles The first and final row actuators will require the adapters to be replaced with supplied 8 ORB Hex Hollow Plugs PN 9533 NOTE Pressure and return routing may be interchanged if necessary but ensure uniformity throughout the sys...

Страница 15: ...eceive the standard hardware but will configure it as shown below It is important to bolt through the two front bushing holes in the lower clevis mount UPPER CLEVIS MOUNT 13 1b Use original hardware from previous downforce mount to install upper clevis mount as shown STRAIN GAUGE 13 1c Remove the factory installed depth adjust assembly by removing the snap ring pulling the pin and dropping the ass...

Страница 16: ...ty switched should be adjusted if they are not activating deactivating rows properly fig xxx ROWS WILL BE SHOWN IN WHITE WHEN TOOLBAR RAISED ROWS WILL BE SHOWN IN GREEN WHEN TOOLBAR LOWERED CALIBRATING STRAIN GAUGE 14 2 Raise toolbar and ensure there is no load on gauge wheel arms Tap on any row number to access the ROW UNIT STATUS window There will be a box in the bottom left that says Set zero p...

Страница 17: ...he orange tab to program INDIVIDUAL ROW SETTINGS 14 5 Individual rows may be set up to your specific settings as desired Whether you want need to operate rows in manual mode or have different GWL targets in automatic mode Tap on any row number on the Global Status screen to access the individual row s settings Any changes made to Gauge Wheel Load in automatic mode or Target Down Pressure in manual...

Страница 18: ...3 If an area is known to be wet or soft increase uplift pressure to counter the weight of the row unit WARNING Always ensure that system pressure has been relieved before opening any hydraulic component OVERVIEW OF REFLEX OPERATION 14 5b KEY TERMS 1 Automatic Mode targets the user set gauge wheel load and applies relieves pressure to continuously maintain that load 2 Manual Mode Bypasses the gauge...

Страница 19: ...Safety Labels 2018 Dawn Equipment Company Inc 370 N Cross Sycamore IL 60178 USA www dawnequipment com Toll Free 800 554 0007 Fax 815 899 3663 ...

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