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VOLUMETRIC PUMPS PCP

1 INTRODUCTION

1.1 The manual

The user guide is the document that accompanies the pumps from the time of its construction and throughout the period of 

use, it is therefore an integral part of the pump. It requires reading the manual before taking any action involving the pump. The 

manual must be readily available for use by staff and maintenance of the pump. The user and the attendant use are required to 

know the contents of this manual. 

Reproduction of any part of this manual, in any form, without the express written permission of DAV Tech. The text and 

illustrations in this manual are not binding, the DAV Tech reserves the right, at any time and without notice, the right to make any 

changes to improve the product or for reasons of character manufacturing or commercial.

1.2 Warranty

The warranty is valid for a period of 12 months from the date of commissioning and no later than 15 months from the date 

delivery. The interventions carried out during the warranty period does not extend in any way the validity period of the guarantee. 

The seller is not liable for defects caused by normal wear of parts which by their nature are subject to wear.

1.3 Goods receiving

The original configuration of the pump must never be changed. Upon receipt of the goods, check that:

• The packaging is intact 

• The exact correspondence of the material ordered.

2 TECHNICAL DESCRIPTION

2.1 Pumps operation

The PCP volumetric pumps is the state of art in the micro-dispensing world. The pumps are drived by a gearmotor with encoder 

and allow volumetric dispensing in strips, drops, or fill a determinated volume with the highest accuracy, without be affected 

from inlet fluid pressure, viscosity and temperature of the media etc. The motor, drived in one direction dispense the fluid, and if 

drived in the other direction suck back the fluid, preventing dripping and levelling the pressure on the nozzle.

2.2 Technical specification

upon request

Item

PCP-005

PCP-015

PCP-050

PCP-150

PCP-500

PCP-1000

PCP-2000

Dimensions

27xL230xØ27mm 27xL230xØ27mm 27xL230xØ27mm 29xL280xØ29mm 29xL280xØ29mm 29xL312xØ29mm 60xL580xØ60mm

Weight

360 g

360 g

374 g

532 g

530 g

700 g

3,5 kg

Input pressure

0~6 bar

0~6 bar

0~6 bar

0~6 bar

0~6 bar

0~6 bar

0~6 bar

Max. Dispensing pressure

20 bar

20 bar

20 bar

20 bar

15 bar

20 bar

20 bar

Viscosity

0~1.000.000 mPa.s 0~1.000.000 mPa.s 0~1.000.000 mPa.s 0~1.000.000 mPa.s 0~1.000.000 mPa.s 0~1.000.000 mPa.s 0~1.000.000 mPa.s

Dispensing Volume/Rev.

≈0.0049 ml

≈0.017 ml

≈0.049 ml

≈0.17 ml

 ≈0.45 ml

≈1.1 ml

≈2.0 ml

Motor Speed (rpm)

1~120 rpm

1~120 rpm

1~120 rpm

1~120 rpm

1~120 rpm

1~120 rpm

1~150 rpm

Dispensing Flow Rate (Max.)

1

≈0.6 ml/min

≈1.8 ml/min

≈6.0 ml/min

≈18 ml/min

≈60 ml/min

≈120 ml/min

≈280 ml/min

Accuracy of dispensing

±1%

±1%

±1%

±1%

±1%

±1%

±1%

Stator Material

FFKM

FFKM

FFKM

FFKM

FFKM

FFKM

FFKM

Material Inlet Port

2

G 1/4” 

2

G 1/4” 

2

G 1/4” 

2

G 1/4” 

2

G 1/4” 

2

G 1/4” 

2

G 3/8” 

2

Material Outlet Port

3

Luer Lock 

3

Luer Lock 

3

Luer Lock 

3

Luer Lock 

3

Luer Lock 

3

Luer Lock 

3

G 3/8” 

Wetted Parts Material

4

AISI 304 / AL / 

UHMW - PE / FKM 

4

AISI 304 / AL / 

UHMW - PE / FKM 

4

AISI 304 / AL / 

UHMW - PE / FKM 

4

AISI 304 / AL / 

UHMW - PE / FKM 

4

AISI 304 / AL / 

UHMW - PE / FKM 

4

AISI 304 / AL / 

UHMW - PE / FKM 

4

AISI 304 / AL / 

UHMW - PE / FKM 

4

Operating Condition

10~40°C

10~40°C

10~40°C

10~40°C

10~40°C

10~40°C

10~40°C

1. Depending on the dispensed fluid - 2.Different inlet, as syringe or catridge fittings available upon request - 3. Different outlet possible upon request - 4. Different 

materials possible upon request.

Содержание PCP 005

Страница 1: ...0 150 500 1000 DAV TECH SRL Via Ravizza 30 36075 Montecchio Maggiore VI ITALY Tel 0039 0444 574510 Fax 0039 0444 574324 davtech davtech it www davtech it VOLUMETRIC PUMPS PCP Installation and maintena...

Страница 2: ...composition 3 2 Notes before use 3 3 Connection A stator B rotor 3 4 Eliminating bubbles before dispensing the fluid 4 TYPICAL SETUP pag 6 5 PUMP MAINTENANCE pag 8 6 TROUBLESHOOTING pag 10 7 SYSTEM P...

Страница 3: ...st accuracy without be affected from inlet fluid pressure viscosity and temperature of the media etc The motor drived in one direction dispense the fluid and if drived in the other direction suck back...

Страница 4: ...r contamination Replace consumable materials such as syringes and nozzles at every use and clean contaminated parts such as rotor and stator The digital transducer of the air pressure regulator gives...

Страница 5: ...a short duration of time there might be a damage on the stator When eliminating air bubbles set the motor speed at low 5 10RPM to discharge Eliminating air bubbles 3 3 Connection A stator and B rotor...

Страница 6: ...er use 4 3 Follower plate pump and Controller use Air hose Air hose Pump motor cable PCP pump fluid supply hose fluid supply hose Controller Controller Controller Cartridges holder Syringe Pressure re...

Страница 7: ...ir hose Pump motor cable PCP pump fluid supply hose fluid supply hose Driver Modbus o Profinet Cartridges holder Syringe Pressure regulator Pressure regulator max 5 bar Pump motor cable Pump motor cab...

Страница 8: ...e instructions below to perform maintenance of the pumps A Prepare the pump and the necessary tools B Turn the screws nr 1 and unplug it to separate the elements 2 and 3 then unscrew the screws n 4 if...

Страница 9: ...Turn the element nr 6 counter clockwise to separate the element nr 7 Using the fixed tool supplied nr 8 in the motor joint rotate and separate the stator nr 9 E Unscrew nr 10 screw M3x35 to separate...

Страница 10: ...4 Verify that at rest the motor does not continue to turn 5 Verify that the pressure of the incoming fluid does not exceed from the one shown in the datasheet The pump motor does not run 1 Check the c...

Страница 11: ...UCTURE Failure to maintain or use the pump in conditions that do not correspond to those indicated in this manual may result in total damage to the pump itself DAV Tech is pleased to support customers...

Страница 12: ...Installation and maintenance guide 8 BREAKDOWNS 8 1 Breakdown PCP 005 1 2 3 4 5 6 8 9 10 20 16 18 18 19 15 14 21 12 11 13 17 7 Dedicated to pump model body Pump PCPM extension...

Страница 13: ...NLET MODULE SMALL BODY PCP SX 7 SMALL INLET ADAPTER PCP 7 1 PCPM SYRINGE10CC INLET ADAPTER PCP SYRINGE 10CC 7 2 PCPM SYRINGE3055CC S SMALL INLET ADAPTER PCP SYRINGE 30CC 7 3 PCPM 310 S SMALL INLET ADA...

Страница 14: ...Installation and maintenance guide 8 2 Breakdown PCP 015 1 2 3 4 5 6 8 9 10 16 18 18 19 15 14 21 12 11 13 Dedicated to pump model body Pump PCPM extension 7 20 17...

Страница 15: ...K PEEK THREADED SMALL BODY PCP SX 6 3 PCPM BODY S INLET MODULE SMALL BODY PCP SX 7 SMALL INLET ADAPTER PCPM 7 1 PCPM SYRINGE10CC INLET ADAPTER PCP SYRINGE 10CC 7 2 PCPM SYRINGE3055CC S SMALL INLET ADA...

Страница 16: ...Installation and maintenance guide 8 3 Breakdown PCP 050 1 2 3 4 5 6 8 9 10 16 18 18 19 15 14 21 12 11 13 Dedicated to pump model body Pump PCPM extension 7 17 20...

Страница 17: ...PEEK THREADED SMALL BODY PCP SX 6 3 PCPM BODY S INLET MODULE SMALL BODY PCP SX 7 SMALL INLET ADAPTER PCP 7 1 PCPM SYRINGE10CC INLET ADAPTER PCP SYRINGE 10CC 7 2 PCPM SYRINGE3055CC S SMALL INLET ADAPT...

Страница 18: ...Installation and maintenance guide 8 4 Breakdown PCP 150 1 2 3 4 5 8 9 10 16 18 18 19 15 14 20 12 11 13 7 Dedicated to pump model body Pump PCPM extension 15 6 17...

Страница 19: ...LET MODULE BIG BODY PCP SX 6 BIG INLET ADAPTER PCP 6 1 PCPM SYRINGE3055CC B BIG INLET ADAPTER PCP SYRINGE 30CC 6 2 PCPM 310 B BIG INLET ADAPTER PCP CARTRIDGE 310CC 6 3 PCPM SEMCO B BIG INLET ADAPTER P...

Страница 20: ...8 5 Breakdown PCP 500 Installation and maintenance guide 1 2 3 4 5 8 9 10 16 18 18 19 15 14 20 12 11 13 7 15 Dedicated to pump model body Pump PCPM extension 6 17...

Страница 21: ...LE BIG BODY PCP SX 6 BIG INLET ADAPTER PCPM 6 1 PCPM SYRINGE3055CC B BIG INLET ADAPTER PCP SYRINGE 30CC 6 2 PCPM 310 B BIG INLET ADAPTER PCP CARTRIDGE 310CC 6 3 PCPM SEMCO B BIG INLET ADAPTER PCP SEMC...

Страница 22: ...8 6 Breakdown PCP 1000 Installation and maintenance guide 1 2 3 4 5 8 9 10 16 18 18 19 15 14 14 21 12 11 13 7 20 Dedicated to pump model body Pump PCPM extension 6 17...

Страница 23: ...ULE BIG BODY PCP SX 6 BIG INLET ADAPTER PCP 6 1 PCPM SYRINGE3055CC B BIG INLET ADAPTER PCP SYRINGE 30CC 6 2 PCPM 310 B BIG INLET ADAPTER PCP CARTRIDGE 310CC 6 3 PCPM SEMCO B BIG INLET ADAPTER PCP SEMC...

Страница 24: ...Code Photo PRESSURE SENSOR PCP PDP PCP PRESSURESENSOR MOTR CABLE PCP 2 MT CABLEPCP 2MT MOTR CABLE PCP 7 MT CABLEPCP 7MT MOTR CABLE PCP 10 MT CABLEPCP 10MT CONTROLLER BASIC CONTROLLER FOR PCP CONTROLL...

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