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Datsun Bluebird 180 B, Руководство по обслуживанию

Datsun Bluebird 180 B - сервисное руководство для ремонта и обслуживания автомобиля. Вы можете бесплатно скачать данное руководство с нашего сайта. Manual содержит детальные инструкции и схемы по ремонту автомобиля. Скачивайте наш сервисный мануал с manualshive.com.

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Содержание Bluebird 180 B

Страница 1: ...o u tt IiJS Ju r 3 0 0 W Dl3 1 1T If 1 IV II I i J A V 1 L I j t I 0 1 C7 e 7...

Страница 2: ...I t 1 I I 1 J r J J J f I J r r f J r r C o 1 t I l I J I j t...

Страница 3: ...I I DATSUN SERVICE MANUAL MOOEl 610 SER ES 1 LN A N SSAN MOtOR CO tD lOICYO JAPAN I I I I QUICK REFERENCE INDEX...

Страница 4: ...f your DATSUN The Quick Reference Index on the first page enables the user to quickly locate the deSIred sectIOn At the beglnmng of each indIVidual section IS a table of contents which gives the page...

Страница 5: ...utomatic transmISSIOn case 3 55 5 U qt 4 U qt Fmal dnve case hOUSing Sedan and Hardtop 08 I U pt 1 pt Station Wagon 1 3 2 Y pt 2 Y pt Steenng gear box 028 U pt ipt 1 Includes 0 5 liter US qt Imp qt fo...

Страница 6: ...s For AustralIa Automatic transmission 5 speed manual transmiSSion and floor sluft Floor slnft Deluxe specifications 1111I1111Ji GI 2 1 I I I I 11 1 I I f SP065 FW 01 2 ChassIS number locatIon I IIII...

Страница 7: ...N I NISSAN MOTOR CO LTD TOKYO JAPAN SECTION GI GENERAL INFORMATION pt MODEL VARIATION IDENTIFICATION NUMBERS APPROXIMATE REFILL CAPACITY RECOMMENDED FUEL RECOMMENDED LUBRICANTS LIFTING POINTS AND TOWI...

Страница 8: ...peed P6IOTM LIS F4W63L 4 speed Sedan P610ATM LIS 3N71B 3 speed WP610TM LIS F4W63L 4 speed Station Wagon WP610ATM LIS 3N71 B 3 speed The meanmg of prefix and suffIX W K P 610 G T F A M For Austraha Aut...

Страница 9: ...own 10 the follow 109 chart accordlOg to the type of the car SP065 Frg GI2 ChassIS number locatIOn IDENTIFICATION NUMBERS Car EnglOe model ChasSIS number Sedan Hardtop Stal10n Wagon LIS P610 xxxxxx EN...

Страница 10: ...Y pt Steenng gear box 028 pt Mpt r 1 Includes 0 5 liter US qt Imp qt for heater 2 Includes 05 liter US qt Imp qt for 011 filter 3 Includes 4 0 liters 4 US qt 3 Imp qt for torque converter RECOMMENDED...

Страница 11: ...nsmiSSion and Refer to Recommended 0 Steenng API GL 4 MIL L 2105 SAE V ISCOSlty Chart Dlfferenllal API GL 5 MIL L 2105B Automallc TIM Type DEXRON MultI purpose grease NLGI 2 LIthIUm soap base Brake an...

Страница 12: ...ly the garage Jack under the front suspension member Be sure not to 11ft up the engine otl pan located Just behmd the suspensIOn member 3 Jack up the car gently Just Iugh enough to place the safety st...

Страница 13: ...L The car may be towed safely on ItS rear wheels on the ground with the select lever m N Neutral posItIon of at speeds of less than 30 km h 19 MPH However the propeller shaft must be disconnected or t...

Страница 14: ...L 610 SERIES I NISSAN I NISSAN MOTOR CO LTD TOKYO JAPAN SECTION ET ENGINE TUNE UP ENGINE TUNE UP SERVICE DATA AND SPECIFICATIONS TROUBLE DIAGNOSES AND CORRECTIONS EMISSION TROUBLE SHOOTING ET 2 ET 11...

Страница 15: ...TINGS CHECKING ELECTRIC ADVANCE HOSES AND CONNECTIONS ET 5 CONTROL SYSTEM ET 8 CHECKING DISTRIBUTOR CAP ROTOR INSPECTING BOOST CONTROLLED AND CONDENSER ET 5 DECELERATION DEVICE B COD ET 9 CHECKING AND...

Страница 16: ...e SWItch 4 Flow gUIde valve 5 BC DD 6 PCV valve 7 2 pomt dIstributor 0 6f c I Auto hoke relay 2 Voltage regnla tor 3 2 pomt relay 4 Horn relay 5 LIght relay Connector for auto ehoke relay Connector fo...

Страница 17: ...Inder 5 Exhaust valve of No 3 cylInder 4 Agam rotate crankshaft one turn so that No 4 pIston IS at top dead center of Its compreSSIOn stroke Ad Just the followmg valves 4 Exhaust valve of No 2 cylinde...

Страница 18: ...o 55 degrees Frg ET B AdJustmg pomt gap CHECKING VACUUM FITTINGS HOSES AND CONNECTIONS CheLk fittmgs and hose for loose onnectlOns RetIghten as necessary replace any faulty parts Fig ET 9 Connectmg va...

Страница 19: ...and detenoratlOn Re tighten loose connections and replace any damaged or deformed parts ADJUSTING CHOKE MECHANISM Choke plate and linkage Check choke valve and mechamsm for free operation and clean or...

Страница 20: ...ter IS a cartndge type and can be removed WIth Oil Filter Wrench STl9320000 I Check for 011 leaks past gasket flange If leakage JS found retIghten Just enough to stop leakage If re tlghterung IS no lo...

Страница 21: ...G VENTILATION HOSES I Check hoses and hose connec lions for leaks 2 Disconnect all hoses and clean With compressed air If any hose cannot be freed of obstructIOns replace Be sure that flame arrester I...

Страница 22: ...l correct adjustment IS made If It IS lower than the set level turn adJustmg screw counterclockwise C L ET286 1 AdJu5ung crew S CD 2 Cover c ET037 Fig ET 21 Adjusting set preBBure 8 Race engIne and ch...

Страница 23: ...o crankcase side If the au does not flow the valve should be replaced But when the au IS blown from crank case side It should never flow to the other two vent hnes 3 While the an IS pressed mto the fl...

Страница 24: ...e adjustment M T A T Dlstnbutor Pomt gap Dwell angle Condenser capacIty Condenser insulation resistance Spark plug gap CO percentage at Idle speed M T A T Operating pressure ofBCD D mm 020 mm 025 mm 0...

Страница 25: ...ce a Check wmng connection between battery and starter motor b Check Igmtlon sWItch c Check starter motor ENGINE WILL CRANK NORMALLY BUT WILL NOT START In thIS case the folloWIng may be the source oft...

Страница 26: ...mpressIOn leak from valve seat StIcky valve stem Weak or damaged valve spnngs CompressIOn leak at cyltnder head gasket Stlckmg or damaged pISton nng Worn piston nng or cyltnder r Trouble shooting proc...

Страница 27: ...spark plug high tensIOn cable breaker pomt IgmtIon cOli etc Incorrect baSIC IgmtIon tlmmg MalfunctIon m choke valve or linkage Incorrect Idle adjustment Clogged aIr cleaner fIlter Loose mamfold and cy...

Страница 28: ...sket Insufficient coolant Worn or oiled fan belt InoperalIve thermostat Worn water pump Clogged or leaky radIator Worn radIator fIller cap Air m coolIng system Incorrect IgmlIon tImmg Clogged carburet...

Страница 29: ...fue on each cylinder ThIS nOIse IS heard at top and bottom dead ends of piston To locate the place cause a mIsfire on each cyhnder This nOIse may be caused by worn or damaged beanngs or by the uneven...

Страница 30: ...ckfire afterfire Loose 011 dram plug Loose or damaged 011 pan gasket Loose or damaged cham cover gasket r t l J Worn OIl seal m front and rear of crankshaft Loo or damaged rocker cover gasket Improper...

Страница 31: ...sure sWItch 011 pressure decreases Improper qualIty or contamInation of 011 Damaged aIr cleaner OverheatIng or overcoolIng Improper fuel mIxture Reduced 011 pressure InsuffiCient clearances OverheatIn...

Страница 32: ...ork can be considered as being completed Check air cleaner for cloggmg Check float level Check carburetor for cloggmg Adjust IgnItion tlmmg and Idle CO Good No good Check dlstnbutor pomt Check IgnItIO...

Страница 33: ...r IgmtlOn tlm10g ET 20 Clogged P C V valve Au cleaner Carburetor Fuel filter clogged Intake mamfold leakage Spark plug Spark plug Wire Dls1nbutor Igmtlon COli Wmng harness Spark plug leakage Valve cle...

Страница 34: ...ISSAN MOTOR CO LTD TOKYO JAPAN SECTION EM ENGINE MECHANICAL GENERAL DESCRIPTION ENGINE DISASSEMBLY INSPECTION AND REPAIR ENGINE ASSEMBLY SERVICE DATA AND SPECIFICATIONS TROUBLE DIAGNOSES AND CORRECTIO...

Страница 35: ...T Manual TransmissIOn AfT Automahc TransmissIOn Igmlion limmg IS on Retard Side EM 2 EM 3 EM 3 EM 3 EM 3 CYLINDER BLOCK The cylinder block a monoblock specIal castIng structure employs a five beanng...

Страница 36: ...d rear parts of the cam shaft 011 to each cam lobe IS supplIed through an 011 hole drIlled m the base CIrcle of each lobe LubrIcant IS sup plIed to the front 011 gallery from the 2nd camshaft bearIng...

Страница 37: ...Manual SectIOn ER I Remove transmtSSlOn from engme 2 Thoroughly dram engme otl and coolant by removmg draIn pings 3 Place engIne assembly on the engme stand I Remove fan and fan pulley 2 Remove engme...

Страница 38: ...der head 19 Invert engme 20 Remove ot pan and 011 stramer EM094 Fig EM 20 Removmg011 stramer and 01 pump 21 Remove 011 pump and Its dnve spmdle See Figure EM 20 22 Remove front cover 23 Remove cham te...

Страница 39: ...move valve rocker spnngs Loosen valve rocker PIvot lock nut and remove rocker arm by pressmg valve spnng down Fig EM 3D RemOVing rocker arms 2 Remove locate plate and remove camshaft EM105 Fig EM 31 R...

Страница 40: ...NG CLEARANCE MEASUREMENT OF CONNECTING ROD BEARING CLEARANCE FITTING BEARINGS MISCELLANEOUS COMPONENTS CRANKSHAFT AND CAMSHAFT SPROCKETS CHAIN TENSIONER AND CHAIN GUIDE FLYWHEEL FRONT COVER AND REAR O...

Страница 41: ...g assembled height valve close Intake and exhaust Outer Inner EMIlI FI f EM 38 Regrinding valve face Note When valve head has been worn down to 05 mm 00197 m In thIckness replace the valve Grinding al...

Страница 42: ...ance between stem and gUide exceeds the maximum hmlt of 0 I mm 0 0039 In Note Valve should be moved In paral lel wIth rocker arm Generally a large amount of wear occurs m thts duectIon Max allowable d...

Страница 43: ...37516 14764 to 14770 Interference fit mm m Intake 0081 to 0113 00032 to 0 0044 o 064 to 0 096 0 0025 to 0 0038 Exhaust EM l0 Replacing valve seat insert 1 Old Insert can be removed by bOrIng It out u...

Страница 44: ...ear IS lound mS1de of bracket replace cyl mder hedd dssembly EM121 F g EM 47 Standard valve seat dImensIOns EM119 Fig EM 48 Checking camshaft beurl1lg Camshaft journal to bearing clearance Standdrd We...

Страница 45: ...less than 005 00020 010 0 0039 CYLINDER BLOCK I Visually check cylinder block for cracks or flaws 2 Measure top of cylInder block cyhnder head matmg face for warp age If warpage exceeds IImtts correc...

Страница 46: ...00010 In where D Honed diameter A SkITt d13meter as measured B P1ston to wall clearance C Machining allowan e 0 02 mm 00008 In Standard clearance mm In 0025 to 0 045 00010 to 0 0018 Feeler gauge mm In...

Страница 47: ...place It squarely m cyhnder measure nng gap with a Ring gap o I 00039 feeler gauge Rmg should be placed to dIameter at upper or lower hm1t of nng travel Umt mm m Standard Wear IUTUt Top nng o 25 to 0...

Страница 48: ...l connectmg rods with bear mgs on to correspondmg crank pms and measure thrust clearance If meas ured value exceeds hmIt replace Fig EM 62 Checking big end play Standard Maximum Big end play mm m 06 0...

Страница 49: ...03 00118 6 At the rear end of crankshaft check crankshaft pIlot bushing for wear or damage Replace It If any fault JS detected To replace crankshaft rear pdot bushIng proceed as follows 1 Pull out bus...

Страница 50: ...h to make beanng snug down mto ItS bore To measure thiS proceed as follows I Set mam beanng m mam beanng cap recess or cylInder block beanng recess correctly 2 Lock one SIde of beanng and press other...

Страница 51: ...for rounout If It exceeds 0 I mm 00039 In total Indicator readIng replace camshaft sprocket Also check for end play Camshaft end play o 08 to 0 38 mm 00032 to 00150 In FIf EM 71 Checking camshnft spro...

Страница 52: ...transfernng camshaft locatIOn hole replace cham assembly I CHAIN TENSIONER AND CHAIN GUIDE Check for wear and breakage Re place If necessary u Ci D i EM147 FIg EM 75 Camshnft drIVe mechanISm FLYWHEEL...

Страница 53: ...tIons at four matmg surfaces cylmder block to front cham cover and cyhnder block to rear mam beanng cap See Figure EM 80 Note Do not apply too much sealant Apply alant at these pomts EM152 FIg EM 80 A...

Страница 54: ...fully ENGINE ASSEMBLY The first step m engme assembly IS to bolt Engme Attachment ST05260001 to right hand SIde of cyhnder block Next mstall block on another Engme Stand ST050lS000 WJth engme bottom...

Страница 55: ...nstallmg pISton rod assembly Notes a Apply engine 011 to shdtng parts b Arrange so that notch mark on pISton head faces to front Of en gme c Install pIston lingS at 1800 to each other avoidmg thell fi...

Страница 56: ...pindle to 0 mm 0 m FIg EM 98 Installmg cham tensloner 19 Press new oil seal m front cover Notes a Front cover oil seal should be re placed when front cover is disas sembled b Before pressmg oil seal m...

Страница 57: ...2 to I 8 kg m 87 to I3 0 ft lb Note Do A not forget to install fuel pump spacer and pac1ung between spacer and block spacer and fuel pump 25 Install od stramer 011 pan gasket c and 011 pan TIghtemng t...

Страница 58: ...with Clutch Ahgmng Bar ST20660000 Tlghtemng torque I 2 to 2 2 kg m 87 to 159 ft Ib ST20660000 I EMl77 Fig EM I07 Installmg clutch assembly 38 Usmg an overhead hOIst and hftmg cable hOist engme up a wa...

Страница 59: ...alve mechamsm Valve clearance Warm mm In Intake o 25 00098 Exhaust 030 00118 Valve clearance Cold mm In Intake 020 0 0079 Exhaust 025 00098 Valve head dl8meter mm In Intake 420 to 42 2 I 654 to I 661...

Страница 60: ...nce mm m Intake 0020 to 0 053 0 0008 to 0 0021 Exhaust o 040 to 0073 00016 to 0 0029 Valve seat width mm m Intake 1 4 0 0551 Exhaust 13 00512 Valve seat angle Intake and exhaust 450 Valve seat mterfer...

Страница 61: ...4 012 00047 o 05 00020 Mam beanng clearance mm In Wear hmlt of dittoed clearance mm m Crankshaft bend mm m Flywheel runout at clutch diSC contact face mm Ill e Piston PIston dIameter Semce standard o...

Страница 62: ...tmg plate bolts kg m ft Ib Carburetor nuts kg m ft Ib Mamfold bolts kg m ft Ib Fuel pump nuts kg m ft Ib Crank pulley bolt kg m ft lb Water pump bolts kg m ft Ib Front cover bolts kg m ft Ib 1 977 to...

Страница 63: ...Rough gear teeth RepalI Broken cam gear Replace Tmung cham nOise Improper cham tensIOn Adjust Worn and or damaged cham Replace Worn sprocket Replace Worn and or broken tensIOn adJustmg Replace mecham...

Страница 64: ...passage Beanng worn or eccentnc Beanng unproperly assembled Loose beanng Connectmg rod alIgnment mcorrect Shortage of engme od Low od pressure Poor qualIty of engme Oil Cr3nkshaft Journal worn or out...

Страница 65: ...ll directIons SE184 This engme attachment IS mstalled to engme stand ST050ISOOO m disassembling or assembling engme SE185 Special hollow set bolts are used m tIghtenmg cylmder heads m L senes engmes T...

Страница 66: ...Islung the bore of new gUide Reamer 122 mm dla STlI032000 Reamer 8 0 mm dla STlI033000 Dnft l l SE192 6 STll650001 V dIve seat cutter set ThiS valve seat cutter set IS used to or refinIsh a valve seat...

Страница 67: ...dnft ThiS tool IS used to push a IIp type rear od seal for L senes engme mto place by glVlng hammer blows All Fig EM 91 L senes SEl89 10 STI651S000 ThiS 001 IS used to remove the cap from mam bearmg...

Страница 68: ...157 JJ SE196 13 ST19320000 ThIS tool IS used to take Oil f1lter out of place In tightening All Page EM 4 011 filter wrench the filter do not use tlus tool to prevent excess tIghtening models 120 4 7 S...

Страница 69: ...MODEL 610 SERIES I NISSAN I NISSAN MOTOR CO LTD TOKYO JAPAN SECTION EL ENGINE LUBRICATION SYSTEM ENGINE LUBRICATION SYSTEM SERVICE DATA AND SPECIFICATIONS TROUBLE DIAGNOSES AND CORRECTIONS I EL 2 EL...

Страница 70: ...gallery In the cylinder head to provide lubncatIon of the valve mechamsm and tImmg chain as shown In Figure EL 2 ELOOB Fig EL 2 Lubrlcatmg cylrnder head EL 2 From thIS gallery 011 holes go directly t...

Страница 71: ...Washer 8 Regulator cap 9 Cover gasket Inspection Wash all parts m c1eanmg solvent and dry WIth compressed au 1 Inspect pump body and cover for cracks or excessive wear 2 Inspect pump rotors for damage...

Страница 72: ...tor valve IS not adjustable At the released plSltlOn the valve permits the 011 to by pass through the passage m the pump cover to the mlet Side of the pump Check regulator valve sprmg to ensure that s...

Страница 73: ...2 8 11 to 40 mm m mm In kgcm2 pSI 52 5 2 067 348 1 370 3 5 to 4 2 50 to 60 kg m ft Ib kg m ft lb kg m ft Ib I I to 1 5 8 to 11 07 to 1 0 5 to 7 4 tn 5 29 to 36 TROUBLE DIAGNOSES AND CORRECTIONS CondI...

Страница 74: ...DATSUN MODEL 610 SERIES I NISSAN I NISSAN MOTOR CO LTD TOKYO JAPAN SECTION CO COOLING SYSTEM COOLING SYSTEM SERVICE DATA AND SPECIFICATIONS TROUBLE DIAGNOSES AND CORRECTIONS CO 2 CO 5 CO 6 call...

Страница 75: ...lant level The radiator coolant level should be checked and mamtamed 254 mm 1 m below the bottom of the filler neck when the engme IS cold The ex panslOn and contraction ofthe coolant will cause the l...

Страница 76: ...lt serves wear of alternator and water pump bearIngs A loose belt cause Improper cooling fan water pump and alternator operation Check the belt slack between alternator apd fan pulley by pressIng a fo...

Страница 77: ...a blow off valve and a vacuum valve helps to prevent coolant loss from boiling for by ralSlng the pressure on the coolant On the contrary as the pressure IS reduced below atmos phenc pressure the vacu...

Страница 78: ...31 203 031 212 031 194 MaxImum valve hft mm oC In uF RadIator Type Manual transmIssIon Automatic transmISSion Cap relief pressure kgcm2 pSI Corrugated fIn type Corrugated fin type equIpped WIth 011 c...

Страница 79: ...estncted radiator Inaccurate temperature gauge Impunty m water Inoperative thermostat Inaccurate temperature gauge CQ 6 Corrective action I J RepaIr RepaIr Tighten TIghten Replace Check engme 011 for...

Страница 80: ...DATSUN MODEL 610 SERIES lNI NI NISSAN MOTOR CO LTD TOKYO JAPAN SECTION EF ENGINE FUEL FUEL STRAINER FUEL PUMP TWO BARREL CARBURETOR p EF 2 EF 2 EF 4...

Страница 81: ...place by two metal diSCS and a pull rod This type of fuel pump IS used m the Ll4 Ll6 and LIS engmes FUEL PUMP TESTING A fuel pump IS operatmg properly when 1Is pressure IS wltlun specifi catIons and...

Страница 82: ...ragm return spnng or a diaphragm that IS too lIght Both of these condllIons requIre the removal of pump assembly for replacement or repair Capacity test The capacIty test IS conducted only when stalIc...

Страница 83: ...observe the followmg ill structlOns I Use new gaskets 2 Lubncate rocker arm rocker arm link and rocker arm pm before mstallatlOn 3 To test the funcllon proceed as follows Pos1l1on fuel pump assembly a...

Страница 84: ...so called dash pot that IS It makes smooth deceleratIOn without engme stall at any operatIng condlllOn 5 BCD D IS Installed In order to reduce HC enllSSlon dunng decelera lion 6 An automahc choke syst...

Страница 85: ...s ThIs mixture IS further rruxed and occurs on sudd n deceleration of the atorruzed With arr commg from the car slow au bleed The atonuzed nuxture Slow econonuzer system IS useful to IS supphed to the...

Страница 86: ...on A dash pot IS Interlocked With the prunary throttle valve through a link mechamsm The dash pot which IS exclUSively Installed on cars equIpp ed With automatic transmisSion IS Intended to prevent en...

Страница 87: ...leaves from the secondary Ihrottle arm Float system There IS only one float chamber while two carburelor systems pnmary and secondary are provided hel fed from the fuel pump flows through the filter...

Страница 88: ...nmary and secondary Sides are acceSSible from outSide carburetor for disassembly 2 Autochoke heater hOUSing can be removed by loosemng three set screws 1 Choke chamber ET038 2 Thermostat cover 3 Pu1P...

Страница 89: ...on them Larger mner numbers stamped on the Jets mdlcate larger diameters Accordingly mam alld slow Jets With larger numbers prOVide ncher nuxture and the smaller numbers 1he leaner mixture Inversely t...

Страница 90: ...efec Replace packmg tIve Mamfold carburetor tIghtemng Improper Correct tlghtemng Fuel overflow See the fust Item Engme heSitation Mam Jet or slow Jet clogged Clean By pass hole Idle passage clogged Cl...

Страница 91: ...er through the auto choke relay The auto choke relay IS located In the relay bracket of the engine com partment and IS actuated by the alter nator N terminal voltage EF 12 Consequently the auto choke...

Страница 92: ...djust choke and carburetor linkage Replace thermostat cover Replace auto choke relay AUTO CHOKE HEATER Inspection choke heater WIth a low readmg ohm meter Ensure that reStstance between auto choke hea...

Страница 93: ...nd continUity be tween CD and should exist If It doesn t replace auto choke relay From alternator Earth EC522 4 Flff EF 25 Auto choke relay Replacement The auto choke relay IS Installed belund the rel...

Страница 94: ...e result Ing In poor acceleration after engine IS started EC527 View from the bottom of carburetor Flff EF 30 Measuring throttle valve clearance EC525 Fast Idling cam steps EC526 Fig EF 29 Adjusting c...

Страница 95: ...Idle compensator detects the temperature of Intake air and opens or closes the valve The Idle compensator operates In response to the underhood air temper ature as shown below Intake au BI metal temp...

Страница 96: ...S I NISSAN I NI55AN MOTOR CO LTD TOKYO JAPAN SECTION EC EMISSION CONTROL SYSTEM GENERAL DESCRIPTION EC 2 CRANKCASE EMISSION EC 2 CONTROL SYSTEM EXHAUST EMISSION EC 3 CONTROL SYSTEM EVAPORATIVE EMISSIO...

Страница 97: ...air cleaner The poslllve crankcase ventllallon P C V valve IS provided to conduct crankcase blow by gas to the Intake mamfold DUring partIal throttle operatIOn of the engine the Intake mamfold sucks...

Страница 98: ...OSES AND DESCRIPTION EC 8 CORRECTIONS EC 5 INSPECTION EC 9 WATER TEMPERATURE SWITCH EC 5 ADJUSTMENT EC 9 2 POINT RELAY EC 5 REPLACEMENT EC 10 THROTTLE SWITCH EC 7 SPARK ADVANCE CONTROL SYSTEM DESCRIPT...

Страница 99: ...Check IgmtlOn tIming wlule re peatedly connecting and disconnecting the two harness side lead WIres wluch were connected to throttle SWItch 4 If the results are as below the system IS In good conditIo...

Страница 100: ...temperature IS above 500C If cont ulty eXIsts replace water tem perature sWItch Note After engine has cooled down ensure that there is continuity in the SWItch Fig EC ll Checking continuity of water...

Страница 101: ...good condltJon If It does replace 2 polnt relay 2 ic i 4 I t 3 5 II Useless 6 t P J 2 To advance pOint 3 Useless 4 To retard pOint 5 Power source 6 To water temperature sWitch throttle SWIlch EC487 Fi...

Страница 102: ...oval Note In relnstalhng throttle switch some adJustment is necessary Refer to the followIDg section AdJust ment f1 Retalmng screw I I I EC491 L EC492 Fig EC 17 Throttle SWitch AdJustment The throttle...

Страница 103: ...nd remove lead wIre Holding contact arm with fingers pull contact set out toward you by ralSlng 11 shghtly Contact pOInt and arm can then be removed together Install new contact pOInt and arm assembly...

Страница 104: ...out 600 mmHg b It will decrease gradually to 560 mmHg and stay there for a while c It will drop to Idle boost pulse a MaXimum negative pressure b Operalmg pressure c Idling pressure Negal1ve pressure...

Страница 105: ...a Turning adJust1l1g screw one quarter rotahon will cause a change 111 operahon pressure of about 20 mmHg b Do not fit tip of screwdriver tightly into screw slot 3 After adJustment has been com plete...

Страница 106: ...Hardtop Fuel lIquid separator Station Wagon EC 11 EC 13 EC 13 EC 13 2 Fuel hqUld separator 3 Vapor vent hne 4 Flow gUide valve The flow gUide valve prevents blow by gas from floWIng Into the fuel tan...

Страница 107: ...ve 2 I uel pIpe 3 Venl hne 4 I uellank S ruel liqUid epdrdlor 6 I uelldnk Wllh pO l1ve sedllng filler Cdp From all cleaner From fuel lank To crankcase Sedan and Hard top StdllOn Wagon EF609 Fig EC 31...

Страница 108: ...repaued or replaced uelltquld separJtol EC029 Checking evaporatIVe emiSSIOn control system I DIsconnect all hoses connected to the flow gUide valve 2 Whlle lower pressure au IS pressed mto the flow g...

Страница 109: ...lIqUid separator can then be taken out In the trunk room 4 Installal10n IS In the reverse se quence of removal I EF612 Flff EC 38 RemOVing fuel liquid separator Sedan Fuel liquid separator Station Wa...

Страница 110: ...NISSAN MOTOR CO LTD TOKYO JAPAN SECTION EE ENGINE ELECTRICAL SYSTEM BATTERY STARTING MOTOR CHARGING CIRCUIT ALTERNATOR REGULATOR IGNITION CIRCUIT DISTRIBUTOR IGNITION COIL SPARK PLUG EE 2 EE 3 EEll E...

Страница 111: ...C l 8 E tem perature A correcl1on can then be made by usmg the followlOg formula BATTERY CONTENTS EE 2 EE 2 EE 2 Battery freezing CHARGING INSTALLATION St 00007 t 20 Where St SpeCific gravity ofelect...

Страница 112: ...ut With negal1ve terminal removed Pnor to charging corroded ter STARTING MOTOR CONTENTS EE 4 EE 4 EE 4 EE 5 EE 5 EE 5 EE 6 EE 6 EE 6 EE 7 EE 7 EE 7 nunals should be cleaned With a brush and common bak...

Страница 113: ...cts close after the drive plmon IS partially engaged WIth the nng gear ClOSing of the solenoid SWitch contacts causes the motor to crank the engine and also cut out the senes COIL of the solenOid the...

Страница 114: ...tch 4 ShIft lever 16 Field cod 5 Dust cover 17 Yoke 6 Magnetic SWitch Ass y 18 Brush 7 Armature 19 Brush 8 Thrust washer 20 Brush spnng 9 Melal 21 Brush holder Ass y 10 Thrust washer 22 Metal 11 Stopp...

Страница 115: ...4 RemOVing brush holder o IJIPo i o l l l m CLEANING AND INSPECTION Clean all disassembled parts but do not use grease dissolVing solvents for c1eamng over running clutch armature assembly magnetic SW...

Страница 116: ...spnng tension by a spnng scale as shown In FIgure EE IS The readmg should be I 6 kg 3 5 Ib I Replace spnng If tensIOn IS lower than I 4 kg 3 I Ib Armature assembly Check ext rnb appearance of armatur...

Страница 117: ...uld be found on teeth It should be replaced Flywheel ring gear also must be Inspected 00 ij EE024 Fig EE 24 Over running clu tch assembly Brush holder test for ground USing a circuit tester place one...

Страница 118: ...ter Ammeter EE026 Flff EE 26 No load testlng follOWing Items I A grounded or open field coIl Inspect the conneclion and trace CirCUIt by a CUCUlt tester 2 Armature COli does not operate Inspect commut...

Страница 119: ...0 0 079 18 5 0 72S 60 0 236 12 5 0492 o S I 8 II 000 to II 018 0 4331 to o 433S II 500 to II 521 04528 to 0 4536 TROUBLE DIAGNOSES AND CORRECTIONS Condlllon Probable cause Correcllve acllon Startl11g...

Страница 120: ...three phase alternating cur rent IS Induced In the armature ThiS alCernatlng current IS recl1fied by the poslllve and neg lIve SIlIcon diodes The recllfied direct current output reaches the alternato...

Страница 121: ...ternator I I I I I I I I I I I I I I L J Voltage regulator r 1 I I I I I I I I Ln J Alternator L Voltage regulator EE 12 Co E Ol oe 0 t e 0 0 u e 2 0 III e Ol e 0 e C III 0 III GO e Cl j1 TBattery I I...

Страница 122: ...ator has three Windings and generates three phase alternating current Slllcon dIodes act lIke a one way valve for electnclty so that charging current passes easlly but EE 13 reverse current IS shut ou...

Страница 123: ...alternator 3 Loosen adJusting bolt 4 Remove alternator dnve belt 5 Remove parts assoCla ted WIth alternator from engtne 6 Remove alterna tor from velucle EE036 Flff EE 36 RemOVing rotor 5 Pull out re...

Страница 124: ...of fIeld cod may eXist When resIstance IS approxImately 44n at normal ambIent temperature condll1on IS sal1sfactory EE041 Flff EE 41 Conduction test of rotor COIl 2 Ground test ofrotor coil Check cond...

Страница 125: ...Iode IS short circUIted If current flows ill the same dlrecl10n only dIode IS ill good condlhon These diodes are unserviceable If there IS a defective dIode replace all dIOdes SIX dIOdes as an assembl...

Страница 126: ...ghten pulley nut with lighten Ing torque of 350 to 400 kg cm 303 to 347 In lb When pulley IS tighten ed make sure that deflectIOn of V groove IS less than 0 3 mm 0 OilS In 10 EE051 FIg EE 52 Tlffhtenl...

Страница 127: ...Applicable to Maker Nominal rating Ground polanty Revolution Mlmmum revolutIOn under no load Output current Pulley ra 110 610 all models H TACHI 12V 50A Negative 1 000 to 13 500 rpm Less than 1 000 rp...

Страница 128: ...ld CIrCUit to ground through a reSIStance field cod and produces alternator output The charge relay IS sunllar 111 construchon to the voltage regulator When the upper contEicts are closed IgmtlOn warn...

Страница 129: ...be sure tha t all electncal loads such as lamps air conditIOner radIO etc are dlscon nected 2 Before slartmg engme be sure to make short CirCUit With a cable between fuse side ternllnal of resistor 0...

Страница 130: ...table the follOWing chart Regulator functlomng properly Regulator out of order Have It repaired at authonzed shop Regulator model TLIZ 58B HITACHI Temperature Oc OF Voltage V speed c Voltage may be ap...

Страница 131: ...EE 58 AdJusting pOint gap 5 AdJustJng voltage AdJust regulating voltage as follows Loosen lock nut secunng adJusting screw Turn thiS screw clockwise to Increase or counterclockwise to decrease regulat...

Страница 132: ...g resIstance Voltage coll senes resistance Smoothing resistance Core gap POint gap Charge relay Release voltage Voltage coll resistance Core gap POint gap TLlZ 58B 143 to 15 3 at 200C 680F 10 5 at 200...

Страница 133: ...n stator wlIldlng Partially shorted or grounded rotor Winding Open or defective dIOde NOIsy alternator Loose mountmg Loose dnve pulley Defective ball beanng Improperly seated brushes EE 24 Correcllve...

Страница 134: ...rated In the follOWing figure The main component of thIS system IS the dlstnbutor whIch has two breaker pOints One IS for advance optimum Igmtron trmlng and the other for retard delayed by 60 from opt...

Страница 135: ...ernal view of dual pOints DISTRIBUTOR CONTENTS EE 26 EE 26 EE 26 EE 26 EE 27 EE 27 EE 28 Advance mechanism DISASSEM8LY AND ASSEMBLY Disassembly Assembly SPECIFICATIONS AND SERVICE DATA EE 28 EE 2B EE...

Страница 136: ...ally replaced at the same tIme J ET270 Fig EE 65 Breaker pOint I Loosen lead wire setting screws and remove lead wire from contact pOint set 2 Remove two set screws on each pOint set POint assembly ca...

Страница 137: ...ester ThiS can also be made by a CIlCUlt tester With ItS range set to high resistance reading When needle of tester sWings Violently and then moves back to Infimte gradually 11 IS an indica lion that...

Страница 138: ...eform governor sprIng After dlsassembhng apply grease to governor weights Assembly Assembly can be made In rever e sequence of dIsassembly Refer to Figure EE 77 for repJactment and reassembly of gover...

Страница 139: ...Ll8 610 Fmng order 13 4 2 Rotatmg duechon CounterclockwIse IgmtlOn trrnmg degree Retard SIde Phase difference degree 60 B T DC 60 at crank angle Idhng adJustment M T A T 60700 rpm 60 800 rpm In N pos...

Страница 140: ...g to engine high revolutIOn by the reSIStor which IS used In the IgnItIOn cod CIrCUit The Internal resistor hrmts to a maximum safe flow of the pnmary current through the V mm In n Kn n EE 31 COli and...

Страница 141: ...condItion remainS after rapalr use a hotter plug SPARK PLUG CONTENTS EE 32 EE 32 EE 32 SPECIFICATIONS AND SERVICE DATA TROUBLE DIAGNOSES AND CORRECTIONS EE 33 Overheating WhIte or hght gray 10 sulator...

Страница 142: ...nal After checkmg thiS repau as necessary Spark length LocatIOn Probable cause Correchve achon No sparks at all Dlstnbutor Defecl1ve Insulal10n ofcondenser Replace Breakage oflead wlre on low tensIOn...

Страница 143: ...IVe arm DefectIVe spnng ofarm Breakage of lead wrre Worn out or shaky breaker plate Worn out or shaky dlstnbutor shaft Layer short CirCUit or use of Infenor quahty DetenoratIon of insulatIOn and leak...

Страница 144: ...DATSUN MODEL 610 SERIES I NISSAN I Nt SSAN MOTOR CO LTD TOKYO JAPAN SECTION ER ENGINE REMOVAL INSTALLATION ENGINE REMOVAL AND INSTALLATION IR 2...

Страница 145: ...INSULATOR REAR INSULATOR ER 4 ER 4 ERA Notes On automahc transmISSIon equipped cars a Remove splash board b DIsconnect 011 cooler hoses at oil cooler Installed at the lower end of raa18tor See Figure...

Страница 146: ...ttaclung bolts and remove center beanng support from floor panel See FIgure ER 9 Flff ER 9 Remove center bearing support 21 Withdraw sleeve yoke from rear extenSIon hOUSing Plug up rear end of rear ex...

Страница 147: ...tla Jack 2 Remo xe nuts securmg front engine mounting Insulator to front suspensIOn member Reniove bolts secunng engine mountthg IAsulator to engine mount Ing brack t 3 alse engine shghtIy and remove...

Страница 148: ...member TransmIssIOn to rear Insulator Front Insulator to front suspensIOn member Front Insulator to engine support bracket Engme to engtne support bracket Cyhnder block gusset to automatic transmISsI...

Страница 149: ...EL 610 SERIES I NISSAN I NISSAN MOTOR CO LTD TOKYO JAPAN SECTION CL CLUTCH CLUTCH CL 2 CLUTCH CONTROL CL 5 SERVICE DATA AND CL 9 SPECIFICATION TROUBLE DIAGNOSES AND CL10 CORRECTIONS SPECIAL SERVICE TO...

Страница 150: ...sleeve 5 WIthdrawal lever 6 WIthdrawal lever ball ptn CL149 Fig CL l Exploded view ofclutch assembly REMOVAL I Remove transmiSSIOn from en gtne Refer to Section TM for Removal Procedure 2 Loosen bolt...

Страница 151: ...tch disc assembly Inspect clutch dISC for worn or oily faCings loose nvets and broken or loose torsion spnngs I IffaCings are OIly the dISC should be replaced In thiS case Inspect trans rmsslon front...

Страница 152: ...Oints WIth a lIght coat of mulll purpose grease 1 Inner groove of release beanng sleeve Fig CL IO Lubricating recess of bearing sleeve 2 Contact surfaces of Withdrawal lever lever ball pin and beanng...

Страница 153: ...lmder an operating cylinder and a withdrawal lever 4 Remove Clutch Aligning Bar 5 Install transmIssIon In engUle 6 Install clutch operatmg cylInder to clutch houslng ASSEMBLY INSTALLATION OPERATING CY...

Страница 154: ...of removal Apply mulll purpose grease to the fncllon surfaces of the diSas sembled parts as shown In FIgure CL 19 Note Refer to FJgUre CIA7 for the correct directIon of return spring Flff CL 17 Hookin...

Страница 155: ...off piston cup If necessary See Figure CL 20 Note Discard pISton cup If It IS re moved from pISton assembly INSPECTION Note To clean or wash aD parts of master cybnder clean brake fluid must be used...

Страница 156: ...With pISton spring m place INSTALLATION Install In the reverse order of re moval Closely observe the follOWing inStrucl10ns Notes a Bleed au thoroughly from clutch hydrauhc system CL 8 b Do not instal...

Страница 157: ...h pedal Pedal height Play at cleVIs pin Full stroke Pr sslng strength at full stroke mm In 31 0 to 33 0 1 220 to I 229 mm In kg Ib mm In mm In less than 0 5 0 020 450 992 o 05 0 0020 I 0 0 039 mm In 2...

Страница 158: ...IOUS when shIfting gears especIally Into low gear TO TEST THE CLUTCH FOR DRAGGING OR GRABBING proceed as follows 1 Start up engine Disengage clutch Shift Into reverse gear and then Into Neutral Under...

Страница 159: ...r clutch IS disengaged Damaged release beanng Repla e A nOise ISheard when clutch IS disengaged InsuffIcient grease on the shdlng surface Apply grease ofbeanng sleeve Clutch cover and beanng are not m...

Страница 160: ...O J SE003 150 591 32 0 126 ThIs tool IS used to conduct disc centenng by inserting the tool Into pdot buslung In flywheel when Instalhng clutch assembly to flywheel c 1 SE191 7 GG943 10000 Tlus tool...

Страница 161: ...SAN MOTOR CO LTD TOKYO JAPAN SECTION TM TRANSMISSION 4 SPEED TRANSMISSION TM 2 TYPE F4W63U 5 SPEED TRANSMISSION TM 1D TYPE FS5W63A SERVICE DATA AND TM 22 SPECIFICATIONS TROUBLE DIAGNOSES AND TM 24 COR...

Страница 162: ...de on the synchromzer hub This engages ItS Inner teeth with the outer teeth fonned on the maln shaft gear The synchromzer hub IS fitted to the malnshaft by splme so they turn together as I a umt as th...

Страница 163: ...nted from the car easIly 13 Remove starter motor from transmission case 14 Remove four bolts secunng engine to gussets Remove three bolts secunng gussets to engtne rear plat and transmiSSIOn case and...

Страница 164: ...used between counter gear and transmis sion case are removed Flff TM 12 Pushlngoutcountershaft 6 Pry off snap nng retaining reverse Idler gear In place Withdraw Idler gear shaft from the rear of tran...

Страница 165: ...Bush 1st gear assembly 15 1st speed gear malnshaft 3 SnJp rmg 16 Thrust washe malnshaft 4 Baulk nng 17 Malnshaft bearing 5 Needle beanng 18 Snap rtng malnshaft 6 3rd speed gear mamshaft beanng 7 Mams...

Страница 166: ...or damage and If necessary replace 2 Check shafts for wear crack or bending If necessary re place 3 Check gears for end play See Figure TM 23 Standard end play 1st gear 0 32 to 0 42 mm 00126 to 0 016...

Страница 167: ...d 2nd gear needle roller beanng 2nd gear 2nd gear baulk nng 1st 2nd speed synchromesh assembly Then fit 1st gear bushing onto mamshaft by usmg a proper brass dnft And Install Ist gear baulk nng needle...

Страница 168: ...TM249 FlTM 34 Installing reverse Idler haft 2 Refernng to FJ gure TM 35 as semble thrust washer CID and reverse Idler gear hencal gear Seat snap nng f In groove In top of reverse Idler shaft 3 Insert...

Страница 169: ...t 2nd shIft rod In Neutral pOSItIOn Install Interlock plunger and Insert 3 rd 4th shift rod CID Into poslllon and dnve In pin securely 3 Place 3rd 4th shift rod CID Into Neutral pOSitIOn and Install I...

Страница 170: ...type On Warner types the baulk nngs synchromze the couplIng sleeve with the mainshaft gear When the trans miSSIOn IS shifted Into reverse pOSll1on the malnshaft reverse gear proVIded on the outer SId...

Страница 171: ...or 15 Remove bolts securing transmis sIOn to engine After removing these bolts support the engine and transnllSSlOn With Jacks and then slIde transmiSSIOn rearward away from engtne and remove from the...

Страница 172: ...ng uStng Bearing Puller KV32I013IO Remove other snap nng of malnshaft end bear tng See FIgure TM 53 TM554 Flff TM 53 RemOVing malnshaft end bearing 3 With I st and 2nd gears doubly engaged release cau...

Страница 173: ...M 60 TM561 Flff TM 60 RemOVing snap ring I Snap nng 2 BauIk rtng 3 Couphng sleeve 4 Synchromzer hub 5 51h speed gear matnshaft 6 Needle beanng 7 Mamshaft 8 Steel baU 9 3rd speed gear matnshaft 10 Spre...

Страница 174: ...off counter gear I Press out counter gear front bear Ing uSing Beanng Puller ST22730000 and Adapter ST22471040 See FIgure TM 64 Note When pressing out bearing hold gear by hand so as not to drop gear...

Страница 175: ...emove spread spnngs and take out shIfting Inserts Separate couphng sleeve CD from synchromzer hub See Figure TM 68 21st reverse synchromzer Separate reverse main gear CID from synchromzer hub Take out...

Страница 176: ...ew one See Figure TM 73 TM372 Flff TM 73 Inspecting ball bearing 3 Replace needle beanng and taper roller bearing If worn or damaged GEARS AND SHAFTS I Check all gears for excessive wear chIps or crac...

Страница 177: ...each screw at two pOints WIth a punch See FIgure TM 78 TM573 Flff TM 78 Staking screw ASSEMBLY OF GEAR ASSEMBLY Clean all parts In solvent and dry WIth compressed au Synchronizers I 2nd 3rd 4th 5th s...

Страница 178: ...g that WIll elumnate end play No ThIckness mm 10 I 2 3 4 5 6 7 I 49 to I 55 00587 to 0 0610 I 56 to I 62 0 0614 to 0 0638 162 to I 68 0 0638 to 0 0661 1 68 to I 74 0 0661 to 0 0685 I 74 to I 80 0 0685...

Страница 179: ...2 KV3210133 TM5B3 FIg TM 89 Installing 1st counter gear 7 Place spacer on the rear end of 1st counter gear and secure It with a new snap nng 8 Install the follOWing parts to the rear of malnshaft In t...

Страница 180: ...3 s1uft forks In groove In each couphng sleeve Be careful not to drop off sluft forks 2 InstaJJ 1st reverse fork rod through 1st reverse shIft fork and adapter plate Secure 1st reverse fork rod to s1...

Страница 181: ...and turn main dnve shaft untu beanng IS settled do yn 3 Measure the clearance B be tween the setting gauge and the front end oftransmiSSIon case uSIng a tluck ness gauge See Figures TM 97 and TM 98 A...

Страница 182: ...SWitch and torque to 20 to 3 0 kg m 14 to 22 ft Ib 6 Apply a lIght coat of multi purpose grease to Withdrawal lever release beanng and beanng sleeve in stall them on clutch hOUSing After connecting th...

Страница 183: ...8 to I 0 6 to 7 8 0 to II 0 58 to 80 1 7 to 2 I 12 to 15 1 4 to I 8 10 to 13 o 8 to I 0 6 to 7 o 8 to I 0 6 to 7 FS5W63A F4W63L Item 1st o 05 to 0 20 0 0020 to 0 0079 005 to 0 20 0 0020 to 0 0079 2nd...

Страница 184: ...g and ceases when clutch IS dIsengaged or when nOise occurs whlle shifting gears It IS an indication that the nOIse IS from transmis Sion ITransmIssion may rattle dunng engine IdlIng Check aIr fuel mI...

Страница 185: ...IS removed from ormserted mto the transrmsslOn case 153 602 0 17 0 67 dill For removal and assembly of fork rod retalnmg pm 150 591 4 0 16 dta 10 0 39 dill SEOB2 l For replacing bearmg 80 3 15 50 1 9...

Страница 186: ...shaft end bearmg counter overdnve gear and bearing 63A FS5W7IB TIM FIg TM 53 FIg TM 85 FIg TM 86 SE308 KV32101320 For removal ofmalnshaft assembly 63A FIg TM 57 M81nshaft TIM FIg TM 58 puller FIg TM 8...

Страница 187: ...t 71B FIg TM 89 T M SE307 9 ST3090 I000 For assembly ofmaJn dnve beanng and 2nd gear rnamshaft bushing Base SE041 10 ST22520000 For removal and assembly ofmamshaft nut Wrench 38 mm 150 In SE313 II ST2...

Страница 188: ...on Figure No 12 ST22350000 For assembly ofmalnshaft end bearing I S6A FIg TM 94 60 Malnshaft bearing 71B dnft TIM Outer dill 34 1 34 Inner dill 28 1 10 SE037 13 ST2 452000 For assembly of main bearIng...

Страница 189: ...AT AUTOMATIC TRANSMISSION DESCRIPTION CONSTRUCTION AND OPERATION HYDRAULIC CONTROL SYSTEM REMOVAL AND INSTALLATION MAJOR REPAIR OPERATION TROUBLE DIAGNOSES AND ADJUSTMENT SERVICE DATA AND SPECIFICATIO...

Страница 190: ...ne to be started and run Without dnvlng the vehIcle D Dnve range IS used for all nonnal dnvlng condlhons Dnve range has three gear rahos from the starting raho to dIrect dnve DESCRIPTION 2 2 range pro...

Страница 191: ...One way clulch 3 Slator 4 Pump Impeller 5 TransmISSIon case 6 011 pump 7 Front clutch 8 Band brake 9 Rear clutch 10 Front planelary gear II Rear planelary gear 12 One way clutch 13 Low reverse brake...

Страница 192: ...ler The 011 thus CIrculates through a closed CIrCUIt whIch IS constItuted by the pump unpeller turbme runner and stator In thIS closed mCIDt the sum of actIon and reactIon becomes zero FIgure AT 7 ana...

Страница 193: ...tIOnary The vehIcle bemg stand stdl IS called the stall Under thIS condItIon the torque ratIo between the turbme shaft and the pump shaft attaInS a maXI The force exerted by the oil of pump The force...

Страница 194: ...ed on the front clutch pISton the clutch plates drIve plate and drIven plate are forced to couple together Therefore the rotatIon of the IOput shaft IS transmItted to the sun gear through both the rea...

Страница 195: ...on of the hub IS transmItted to the clutch drum When the 011 pressure IS released as shown at B the return sprIngs move the piston to the released posItIon and the clutch plates are released When 011...

Страница 196: ...E One end of the band brake IS locked to the transmISSion case by the anchor end pm When oIl pressure IS dIrected to the apply SIde of the servo piston the pIston moves agamst the return spnng to tIgh...

Страница 197: ...GEAR The planetary gear IS of nonas sembly type and IS combIned three planet pmlOns ONE WAY CLUTCH The one way clutch adopts the sprag type In this mechamsm the rotatIon m one directIOn alone IS allow...

Страница 198: ...gm Rear clutch Low and reverse brake Downshift solenOid Band brake Governor valve LubrIcatIOn OIL PUMP The 011 pump IS the source of control medIUm I e 011 for the control system As shown m Figure AT...

Страница 199: ...id IS of a magnetIc type lOStailed on the left rear portIOn of the transmission ase When a driver reqUIres acceleratmg power and depresses the accelerator pedal down to the stopper a kickdown SWitch l...

Страница 200: ...wherea at the high speed range above the breakIng pOInt governor pressure IS regulated by the secondary valve The breakIng pOInt IS the pOInt at whIch the functIOn of one of the governor IS ansfe red...

Страница 201: ...6 10 creases as deSCrIbed m the precedmg paragraph oIl pressure IS applIed to the plug through OrIfice 21 and thIS r pressure IS added to the sprmg force p As a result the PRY IS contrarIly forced upw...

Страница 202: ...r pressure 15 IS applIed to the rIght end surface and the SSV IS forced toward the left ContrarLly the sprIng force lIne pressure 3 and throttle pressure 19 force the SSV toward rIght When vehIcle spe...

Страница 203: ...he rIght SIde of AT098 FIg AT 28 2nd 3rd sh ft valve the PMV IS low the valve IS forced toward the rIght by the throttle pres sure 16 applIed to the area dlf rence of the valve and the sprIng force an...

Страница 204: ...orced upward and locked As a re sult the space from the ltne pressure 4 to the back up pressure 17 IS closed completely and the back up pressure 17 IS dramed upward 4 ATlOl F g AT 31 Throttle bach up...

Страница 205: ...from CIrCUIt 10 2nd from the Top to CIrCUIt 11 IS closed Consequently the lIne pressure 10 IS led to the front clutch CIrCUIt II through the OrIfice 22 and the ou pressure IS thus transmitted slowly...

Страница 206: ...ow the CIfCUlt numbers Pressure source of the lIne 7 Opefatmg lIne pressure for frIction elements 1 2 3 4 5 6 7 8 9 10 11 12 AUXIlIary Ime pressure 13 Throttle system pressure 16 17 18 19 Others 14 15...

Страница 207: ...ystem Low a Rev r erak arak a II 14 Front Lubrication CD Pranura R ul to Valva Throttl Drain Valva Orlflc Cheek Vah Dr V 111 0 Zl Manua V l Nota Marked X Drain Secondarv Go r or V I Pnma Gov rnor Valv...

Страница 208: ...manner to that of the N range The 011 havmg the lIne pressure 7 whIch has been mtroduced IOto the manual valve reaches the 1 st 2nd shIft valve I through the lIne pressure CIrCUIt 5 As the 1st 2nd sh...

Страница 209: ...er except A12 Front Lubrialtl Throttl Drain V Not Marked X Or ln Line prelSUf Governor feed preaur Secondary GOY nor Vatv p lmort Governor Valve Governor preuur Torque rtel pressure Throttle pr Fig AT...

Страница 210: ...S 5 and 6 The pressure 10 the CIrCUIt 5 actuates the low and reverse brake after bemg Illtroduced Illto Ime pressure CIrCUIt 12 through the 1st 2nd shIft valve ID The pressure m the CIrCUit oper ates...

Страница 211: ...Regulator Velve Front Lubdut n Drain Vaive Throttl Drain V tv Note M rk t X Drain Linepressure IOo rnor fMCI pre lUr Go rnor pr c J Tlrque converter prHCur Throttle p r second ry Governor Ve e Pnmery...

Страница 212: ...m throttle valve and solenOid down slnft valve The oIl IS further mtroduced mto the torque converter at Its operatmg pressure 14 and a portIon of thIS 011 IS dIstrIbuted to each part as the front lubn...

Страница 213: ...lCcept A12 v Menue Valva ID Solo Dow l 1ft Volve m Note Marked X Drain tiiiiiiiiiiiiii Llnapreuur Governor feed pressure Go rnor pre r Torque converter prouur Throttle pro r Secondary Gow nor Valva Pr...

Страница 214: ...e time locks the second lock valve The throttle pressure 16 whIch changes With the degree of accelerator pedal depreSSIOn presses the pressure regulator valve D and Increases the lIne pressure 7 When...

Страница 215: ...Srak S nd Downstuft SolenOid a ID Vocu Thro a Valv 9 10 Or Cooler except A12 eool Throttl Or ln Valve Llna pr Governor f pr r Goy rnor pr c J Torque conV blT pr Throttl pr soco Gov nor VaW Primary O n...

Страница 216: ...w and reverse brake IS not applIed the clock wise rotatIon of the output shaft causes clockwISe rotatIon of rear Inter nal gear and the rear planet carner also rotates around the sun gear In a clockwI...

Страница 217: ...1ft Valve Fn n Lubrlcd n Orifice Check Vatva j p R ulator Valve Throm Drain V Note Marked X O aln Linep Governor fMd pressure Governor p c JTorque converter pressure Throttle pr 3eConaary Gov nor Valv...

Страница 218: ...th the sun gear and the rear clutch hub drIven at the same speed the front planet assembly IS forced to rotate the output shaft at the same speed In the dIrectIon to provide the top gear When the ear...

Страница 219: ...a B nd 1ft Vatva 011 CooIllr except A12 Front Lubrlcat n Drain Va Throttle Drain Valva Nota Marked X Drain Llna pr r Go nor feed pr r Gov rnor pt c JTorque converter pr Throttle pr teCondary G no Valv...

Страница 220: ...ed the push rod operates by the solenOId the valve IS depressed downward and the CIrCUit from the lIne pressure 7 to 1 the lIne pressure 13 opens The lIne pressure 13 3 plus the force of the 2nd 3rd s...

Страница 221: ...except A12 1 l od IftV I ill P r Regulator Valve Nota Marked X Dr ln Llnapranur Governor f i praaura Secondary Governor V eve Prltn 8ry Governor Valvi Gov rnor p Torque n p Throttle praau Fig AT59 Oi...

Страница 222: ...rear clutch and 1st 2nd slnft valve as 10 the case of D range The lIne pressure 2 locks the second lock valve and IS led to the tIghtenIng sIde of the band servo The 2nd gear IS therefore fixed regard...

Страница 223: ...l Front Lubtlcat n Drain V I Throttle Drain Vatva 2nd 3Td Timing t Valva Manu Valva PR Nota Marked X r Drain Lu pr Governor f d pr I Governor pressure c l Torque converter preDJr Throttle pr AT 35 Sec...

Страница 224: ...same dIrection SInce the carner IS splIned to the output shaft The front IOternal gear and planetary gear assem bly are rotatmg m the same dIrection but the planet carner IS rotatmg at a speed slower...

Страница 225: ...9 10 ftVel Otl Cooler except A12 1 Front Lubrlcat n No r Linepressure IGovernor feed pressure G rnor pr s Jre Torque convert pr Ial Throttle prauu SKondary Governor Valve Fig A T 67 0 1 pressure Clrc...

Страница 226: ...ront Lubr t n Otlflce Check Vatv Ora nValv Throttle Drain Val Q pr r Regy ator Val a Manua Vatva Nota Markm X Drain X ond ry Governor VaM Prln IIry Gov nor Vatva Li pr Ir Go nor eMf prnaur G rnor p To...

Страница 227: ...r mlet and outlet tubes at transmISSIon case 12 Support engme by placmg a Jack under oIl pan WIth a wooden block between 011 pan and Jack Support transmiSSIon by means ofa transmiSSion Jack 13 Detach...

Страница 228: ...or SWItch b Inspect and adjust switch as detail ed above whenever it has to be removed for semce 9 Check mhlbltor SWItch for opera tIon Starter should be brought mto op eration only when selector leve...

Страница 229: ...IOn I PrIor to IOstallIng control knob set the dimenSion A to II to 12 mm 0433 to 0 472 m 2 Install control knob on lever At the same time check the dImenSIOn B and adjust It to 0 1 to 1 1 mm 0 0039 t...

Страница 230: ...tic Transmission OIL COOLER LINES d j I I ill t i b I r 1 1 L rl I Insert rubber hose until It butts agamst second bead Tlghtemng torque LJ i 3 to S kg m 22 to 36 ft Ib AT333 Fig AT 76 011 cooler Imes...

Страница 231: ...53 AT 53 AT 54 AT 54 AT 46 AT 46 AT 46 AT 46 AT 46 AT 48 AT 48 AT 50 o L AT3l2 TIghtemng torque ro of bolts and nuts kg m ft Ib T T 4 to S 29 to 36 14 to 16 101 to 106 6S t07 S 47 toS4 for AI2 cngInc...

Страница 232: ...Ing Needle beanng Bearmg race Needlc bearIng Beanng race r t Oil chargIng pIpe ne w y clutch Inncr race I 10 Downshift solenOid L 1 Vacuum dIaphragm ParkIng mechanIsm L I 1 Governor ass y 011 dIstrIbu...

Страница 233: ...urnt clutch flush the torque converter as follows 1 Dram ou m torque converter 2 Pour non lead gasolIne or kerosene mto torque converter ap proxlfOately 05 lIter 1 i U S pt U1mp pt 3 Blow aIr mto torq...

Страница 234: ...loosenIng secunng bolts See FIgure AT 90 AT127 FIg AT 90 RemOVIng rear extensIOn 16 Pull out output shaft remove 011 dIstrIbutor together WIth governor valve CD See Figure AT 91 AT128 Fig AT 91 Removm...

Страница 235: ...ever IS worn beyond lImits Correct clearance IS from 004 to 016 mm 00016 to 00063 m See Figure AT 97 Clearance AT134 Fig AT 97 MeaSUring seal ring to rmg groove clearance ASSEMBLY Assembly IS m revers...

Страница 236: ...es A and C by vernIer calIpers as shown 10 FIgure AT 104 clutch Needle bcanng BearIng race I AT139 Fig AT 104 Measurmg the dIStances A and fe 2 Measure the dIstances B and D of 011 pump cover as shown...

Страница 237: ...respond109 measured length See FIgure AT 106 AT145 Fig AT 106 MeasUring the dlSdance L Avatlable dtaphragIll rod DIstance measured L mm m DIaphragm rod length mm 10 Under 25 55 I 006 2565 to 2605 I 01...

Страница 238: ...mce Data Specifica tIOns AT150 Fig AT 111 Inserting clutch plate 3 After clutch IS assembled make sure that clearance between snap nng CD and retallllllg plate IS held wltlnn specIfied lunlts If neces...

Страница 239: ...Data SpeCifications for tolerances 2 Test pIston return sprIng for weakness Discard Ifweakened beyond use 3 Replace faulty parts With new ones Assembly 1 Mter low reverse pIston IS mstalled assemble...

Страница 240: ...rom control valve Lme pressure I 1 Pnmary govcrnor 4 2 Secondary govcrnor 5 3 Governor valve body Fig AT 124 Testing secondary governor AT090 011 dlstnbutor Output shaft AT 53 3 If pnmary governor IS...

Страница 241: ...Figure AT 129 Standard clearance o 20 to 0 70 mm 0008 to 0028 10 Clearance AT167 Fig AT 129 MeasUring pmlOn washer to carrier clearance AT 54 Replace If over 080 mm 0031 m CONTROL VALVE The control v...

Страница 242: ...sion Ifnecessary replace 4 Examme for any sign of damage or score marks on separate plate If left unl1eeded ou Will bypass correct ou passages causlOg many types of abnormalIties 10 the system AT 55 N...

Страница 243: ...lfOary governor 045 00177 8 3 0 3268 50 21 8 0 858 7 5 02953 0215 05 Secondary governor o 7 0 0276 8 5 0 3346 55 25 I 0 988 105 0413 110 24 ATl72 Fig AT 135 Valve sprmg Assembly Assemble 10 reverse or...

Страница 244: ...matic TransmiSSion 5 Install 011 stramer TightenIng torque o 25 to 0 35 kg m 1 8 to 2 5 ft Ib F g AT 137 Installing valve body Throttle rehcf valvc AT342 F g AT 138 PosItIOn of check valve and prlng A...

Страница 245: ...m gauge 3 011 pressure gauge It IS convenIent to IOstall these mstruments m a way that allows measurements to be made from the dnver s seat CHECKING OIL LEVEL In check109 the automatIc transmIs sion t...

Страница 246: ...y Note As od leakage from the breath er does not take place except when running at high speed It IS unpos SIble to locate thIS leakage WIth vehIcle stationary CHECKING ENGINE IDLING REVOLUTION The eng...

Страница 247: ...y Compare the Measured results WIth the standard values Components to be te ted and test Items 1 Clutches brake and band m trans mIssIon for shppmg 2 Torque converter for proper func tlonmg 3 Engme fo...

Страница 248: ...onverter oIl tempera ture rISes abnormally and so speCIal care IS reqUIred 3 If the transmISSion does not operate properly at all vehIcle speeds It IndIcates poor engme performance ROAD TEST CHECKING...

Страница 249: ...6 In P vehicle can be parked properly Ifany malfunctIOn occurs III second gear dunng the road test that IS If vehicle shakes drags or slIngs whLle shlftmg up from 0 I dIrectly to 03 or m shlftlOg up...

Страница 250: ...es sure measurIng holes after removmg blmd plugs located at transmiSSIon 20 30 40 so Car speed 60 70 80 AT343 Fig AT 143 Car speed Propeller shaft revolut on chart case See Figure AT 144 The lIne pres...

Страница 251: ...d I 3 HIgh IdlIng Ime pressure ThIS IS presumably caused by an mcreased vacuum throttle pressure owmg to a leak m the vacuum tube or dIaphragm or by an mcreased lIne pressure due to a stIckmg regulato...

Страница 252: ...utch slipS Very poor acceleration VehIcle wIll not run m R range but runs In D 2 and I ranges 1 2 3 5 6 4 9 8 j Clutch slIps Very poor acceleration Vehicle will not run m any range 1 2 3 5 6 4 j Clutc...

Страница 253: ...3rd to 2nd Failure to change gear from 2nd 1 3 4 6 5 2 CV to 1st or fronI 3rd to 1st Gear change shock felt dUrIng deceleratIon by releaslOg 1 2 3 4 5 6 CV accelerator pedal Too hIgh a change pomt fr...

Страница 254: ...nd to 3rd m 1 range Does not change from 2nd I 2 456 7 3 to 1st m 1 range Large shock changlllg from 2nd I 2 4 3 to 1st m 1 range VehIcle moves when changlllg Illto P range or parklllg gear does 1 not...

Страница 255: ...and R ranges Stall test 1 011 pressure before testmg Measure lIne pressures 10 0 2 1 and R range whIle IdlIng Measure engme rpm and lIne pressure 10 0 2 1 and R ranges dUrIng full throttle operation...

Страница 256: ...he accelerator pedal released and the engine vacuum pressure of 0 mmHg wlule drIVing at about 50 km h 31 MPH 10 D3 range Check for qUIck shIfting down D3 2 and engine braking after shlftmg the lever I...

Страница 257: ...on IS III neutral Engme can be started Up or downshtfts automatIcally to and from 1st 2nd and top FIXed at 2nd FIXed at low or downshtfts from 2nd D DrIve 2 2nd lock 1 Lock up 011 pump Type Number ofp...

Страница 258: ...Low reverse brake Number ofdrIve plates Number of dnven plates Clearance Tlnckness of retanung plate Brake band PIston size Blgdla Small dla Control valve assembly Stamped mark on stramer Governor ass...

Страница 259: ...SWitch to transmissIon case Manual shaft lock nut 011 cooler pipe or 011 pIpe to transmIssion case Test plug oLl pressure mspectIon hole Support actuator parklllg rod msertlOg posItion to rear extensI...

Страница 260: ...on 3N71B Page AT 46 AfT TransffilsslOn case stand SE120 3 ST2585 0000 Use for removlOg 011 pump 3N71B FIg AT 85 and SlIdlOg hammers 3N71A adCJ AIT DI II SE121 4 ST25420001 Use for assemblIng or dIsass...

Страница 261: ...er Max torque 1 04 kg m 90 ft Ib AfT FIg AT 137 and 3N71A SE125 8 HT69860000 Use for remOVIng and replacIng snap nng 3N71B FIg AT 88 Snap rIng remover and 3N71A AfT SE126 9 ST25320001 Use for removlOg...

Страница 262: ...control valve 3N71B Fig AT 130 and Fig AT 133 Spmner handle 3N71A AfT SE129 12 HT6 I000800 Use for disassemblIng and assemblIng control valve 3N71B FIg AT 130 and FIg AT 133 Hexagon wrench 3N71A FIg A...

Страница 263: ...FFERENTIAL CARRIER PROPELLER SHAFT AND CENTER BEARING DIFFERENTIAL CARRIER TYPE R160 FOR SEDAN AND HARDTOP I R SJ DIFFERENTIAl CARRIER TYPE H165B FOR STATION WAGON RIGID AXLE TROUBLE DIAGNOSES AND COR...

Страница 264: ...to 174 T 24 to 3 307 to 24 UOlt mOl 10 Cross sectIOnal vIew ofpropeller shaftfor Hardtop and StatIOn Wagon P0226 I Slceve yokc assembly 7 Beallng racc a sembly 3 Journal a embly 4 Snap ling 3 jomt typ...

Страница 265: ...nal and If Journal does not move smoothly disassemble I Mark propeller shJft and Journal so thJt the ongmal comblllatlon can be rcstorcd at assembly 2 Removc snJp rIng With a standard sLrewdnver 3 Lig...

Страница 266: ...mto the groove of shaft 5 JOin wmpanIon flange of front shaft With flange yoke of rear shaft and tighten wnnecllllg bolts to spe l fled torque Tlghtemng torque 2 4 to 3 3 kg m 17 to 24 ft Ib 6 Install...

Страница 267: ...ft VIbration If VIbration stIll perSIsts replace propel ler shaft assembly Type Item 2 Jomt type 3 Jomt type PermISSIble dynamIC unbalance gr cm m oz 35 0 49 at 4 000 rpm 35 0 49 at 5 800 rpm AxIal pl...

Страница 268: ...nce Balance wheel and tire assembly Balance weIghts mlsslOg Replace KnocklOg sound dUrIng Worn damaged UnIversal jOlOt Replace starting or nOise Worn sleeve yoke and malOshaft splIne Replace dunng coa...

Страница 269: ...he dnve pInIon IS mounted wIth one ball beanng and two tapered roller beanngs wluch are pre loaded by CONTENTS pInIon beanng adJustlOg spacer and washer dunng assembly The dnve pInIon IS posItioned by...

Страница 270: ...cctlng 12 O rmg 13 011 seal Supply multl purpose grease to oil seal hp when assembhng 14 Sldc retalncr IS Side beanng 16 DlffercnlIal case 17 Plnton matc shaft 18 Rcar cover 19 DlffercnlIal mounting m...

Страница 271: ...rner on Gear Carner Attaclunent KV38lO0800 See Figure PD 12 Remove mountmg member and rear cover PD320 Fg PD 12 Holding differential carrier 2 Visually Inspect parts for wear or damage I 3 Rotate gear...

Страница 272: ...Check gear teeth for scorIng cracklllg or Chlpplllg and make sure that tooth contact pattern mdlcates correct meshmg depth If any fault IS eVlden t replace parts as requued Note DrIve pmlon and drIve...

Страница 273: ...g bearing WIdth 8 Press fit Side beanng cone on differential case usmg Gear Carner Side Beanng Dnft Sn3230000 and Adapter Sn3061000 See Figure PD 21 o PD244 sn3061 000 Fig PD 21 Installzng SIde bearin...

Страница 274: ...0961 to 0 0969 246 to 2 48 00969 to 0 0976 2 48 to 2 50 0 0976 to 0 0984 2 50 to 2 52 0 0984 to 0 0992 252 to 254 0 0992 to 01000 254 to 2 56 0 1000 to 0 1008 256 to 258 0 1008 to 01016 258 to 260 0...

Страница 275: ...mg Base STJ0032000 See Figure PO 27 P0092 Fig PD 27 Pressing rear bearing cone PD 13 5 Lubncate pinIon front and rear bearIngs Install dnve pmlon In gear carner mto w1l1ch dnve pinion bearmg spacer an...

Страница 276: ...17 068mm The correct shlfOS are as follows Thickness 007 020 Quantity x 4 028 x 2 040 Total thickness 0 74 mm Total tlnckness 0680101 RIght SIde T2 B D G2 xOOI 076 F 5 3 I x 001 0 76 015 9 x 001 0 76...

Страница 277: ...ern 3 Rotate pinIOn through several revolutIons In the forward and reverse dIrection untIl a definIte contact pat tern IS developed on rIng gear 4 When contact pattern IS mcor rect readjust tluckness...

Страница 278: ...lIter Ji U S qt Y Imp qt REPLACEMENT OF FRONT OIL SEAL Replacement of front 011 seal With differential gear carner assembly 10 stalled on the car Procedures are as follows Dram gear 011 2 RaIse the r...

Страница 279: ...ween oil seal lips 5 Install SIde yoke together With dnve shaft to dIfferential gear carrIer assembly tighten Side yoke fixmg bolt to speclfted torque uslOg torque wrench See Figure PD41 TlghtenlOg to...

Страница 280: ...ON REPLACEMENT OF FRONT OIL SEAL The dnve pinIon IS posItioned by a washer located between a shoulder of the dnve pInIon and the rear beanng The dIfferential case IS supported 10 the carner by two tap...

Страница 281: ...sh by selectmg 11 SIde gear I2 Thrust washer Adjust pmlon mate to slde gear backlash or the clearance betwecn the rcar face of sldc gcar and thrust washcr 0 I to 0 2 mm O 0039 to 0 0079 10 by 13 Thrus...

Страница 282: ...Contact Pattern DISASSEMBLY I Put match marks on SIde bearIng caps and carner and remove Side beanng caps and take out dlfferenllal case assembly See FIgure PD 70 PD266 Fig PD 70 RemOVing differentia...

Страница 283: ...thrust washer faces Small faults can be corrected WIth sand paper If pInion mate to side gear backlash or the clearance between Side gear and thrust washer exceeds lImits 0 I to 0 2 mm 0 0039 to 0007...

Страница 284: ...sure the clearance N be tween the tIp end of height gauge and the end surface of dummy shaft usmg a tluckness gauge See Figure PD 79 4 The thickness of dnve pmlOn heIght adJustmg washer can be ob tame...

Страница 285: ...ee from 011 or grease 6 Holdmg companIon flange WIth DrIve PmlOn Flange Wrench ST31530000 tighten nut and then dnve plmon IS pulled mto front bear Ing cone and mto flange As dnve pmlon IS pulled mto f...

Страница 286: ...F 2 3 2 x 001 0 090 0 15 2 3 2 x 0 01 0090 015 3 x 0 01 0 090 0 15 003 0 090 015 021mm The correct shlfOs are three pIeces of0 07 mm thick Ex 2 A 0 B 3 C I 0 0 E 020mm F O 17mm H 2 Left sldc T I A C 0...

Страница 287: ...cor rect readjust tlnckness ofadjust shlfO Be sure to wIpe off red lead com pletely upon completion of adjust ment 5 Incorrect contact pattern of teeth can be adjusted 10 the follOWIng manner Contact...

Страница 288: ...gear 011 5 Insert companIon flange mto 011 seal Insert drIve pillIon llltO com panIon flange from the rear of the carner and secure them III pOSItIOn by tightenIng nut to the gIven torque confirmlllg...

Страница 289: ...t Interference between Side yoke and dIffer entIal case for IRS model Knock1Og sound dunng starting or gear sluftIng ExceSSIve backlash Incorrect backlash rmg gear to drIve pmlon backlash or slde to p...

Страница 290: ...nIon flange Worn damaged or Improperly driven Side oLl seal or bruISed dented or abnormally worn slIde face of SIde yoke Loose bolts such as SIde yoke SIde retamer or gear carrIer Faulty gasket or O n...

Страница 291: ...to 3 2 5 1 to 7 I 20 to 2 9 4 4 to 6 4 Thickness ofpmlOn height adJustmg 309 01217 309 01217 washer mm m 3 12 0 1228 312 01228 3 15 0 1240 315 01240 3 18 0 1252 318 01252 321 0 1264 321 0 1264 324 01...

Страница 292: ...pullon mate Thickness ofSide gear thrust 075 to 0 80 0 0295 to 0 0315 o 785 00309 washer mm m 080 to 085 00315 to 0 0335 o 835 00329 o 85 to 0 90 0 0335 to 0 0354 o 885 0 0348 1 035 00407 1 185 0 046...

Страница 293: ...rner to suspensIOn member 5 to 7 36 to 51 Drive shaft to rear axle shaft fIxmg 5 to 6 36 to 43 bolt Differential mounting member self lock nut 7 to 10 51 to 72 CompanIOn flange to propeller shaft 2 4...

Страница 294: ...IOn Urut mm In T1us attachment IS used with engine stand ST0501S000 Strut and steering gear box mountmg holes are proVIded With engraved IdentIficatIOn marks D for gear carner S for strut G for steeri...

Страница 295: ...1942000 Dummy shaft ST31141000 Height gauge 5 STJ061l000 Beanng dnft bar 30 1 18 dla 1 l I 35 45 1 40 SE209 SE210 These toolsare used when press fItting beanng outer race b 350 138 IIWlJItJ w lt tf N...

Страница 296: ...iO 8120 620 Front VCIIO HC130 330 830 72 2 83 dla R200 F20 E20 C240 T40 SE407 140 8 STJ0621000 For Side bearing outer rac Slde Page PD Il 10 Dnft 610 GCllO KC130 rJ VCllO C130 330 830 AlI 7 9 3 11 dil...

Страница 297: ...0 onto plfUon front beanng Inner race and then press out pinIOn front 710 dnft beanng mner race front pilot bearing spacer and pilot bearing RI60 510 HGC 11 0 430 16 93 1 KHC130 24 8 0 976 lJ J 11 ST3...

Страница 298: ...000 TlJrque wrench 2 HT62940000 Socket adapter 3 HT62900000 Socket adapter 16 ST33051001 Side beanng puller 160 6 30 This tool IS used to hold the flange to ease the operatIOn of tightening and loosen...

Страница 299: ...3061000 KP710 Fig PD 17 610 Fig PD 21 Adapter RI60 285 110 dla HGC110 VCIlO C130 S30 KSE20 38 1 SO dla SE422 19 ST33230000 Use of tlus tool makes It posSIble to dnve In beanng Without damaging 610 Fig...

Страница 300: ...31 dla HGCI10 KHC130 40 I 57 23 ST33270000 This tool IS used when drlvmg m 011 seal USing tlus drift completely 610 Page PD Il Gear carner 011 el1mmates the POSSlblhty of damaging 011 seal RI60 rage P...

Страница 301: ...anng 710 Fig PD 20 agamst standard Width B210 Fig PD 76 Weight block 610 Page PD 21 70 2 76 CliO C130 V 330 11 S30 B120 j5 333 620 F20 KSE20 SE417 26 ST33741000 J710 Fig PD 76 W610 Page PO 2l Master g...

Страница 302: ...NISSAN MOTOR CO LTD TOKYO JAPAN SECTION FA FRONT AXLE FRONT SUSPENSION DESCRIPTION INSPECTION AND ADJUSTMENT FRONT AXLE FRONT SUSPENSION SERVICE DATA AND SPECIFICATIONS TROUBLE DIAGNOSES AND CORRECTI...

Страница 303: ...prevent leakage The COil spnng IS placed on the piston rod wIth ItS seat on the bottom The sea t IS welded to the outer casmg These are mounted on the chassIs frame through the thrust bear The stablhz...

Страница 304: ...on the stands at the Side member m a safe manner and remove wheel hub cap cotter pm and brake pads Refer to Secllon BR for Pad Replacement 2 Tighten spmdle nut to speclfIca lions usmg a SUitable torqu...

Страница 305: ...and levehng adJustments Toe In Measure toe m and adJust If neces sary For adJustment proceed as fol lows I I I 1 Turn steermg wheel so that front wheels are pOinted straight ahead Then check that stee...

Страница 306: ...f necessary tap around It With a soft hammer whtle remoVIng cap FA038 F FA 9 Remoumg hub cap Note Dunng this operation use cau tion to 8void damagmg O ring S Pry off cotter pm take out ad Justmg cap a...

Страница 307: ...or usmg Front Wheel Bearing Drift ST35300000 until It IS bottomed m hub 4 Pack the mSlde of hub and hub cap With recommended multi purpose grease to the deSCribed level See Figure FA 13 FIg FA 13 Lub...

Страница 308: ...le m a normal level posture 1 Gland paekmg assembly 12 PIston ring 2 011 seal 13 Valve plate 3 O nng 14 Piston body 4 PISton rod gUIde 15 Nut assembly 16 Bolt 5 Cyhnder 17 DIstance collar 6 Rebound st...

Страница 309: ...rod by pus1nng It down untll It bottoms Without dls turbmg the above settIng remove gland packing With Gland Packing Wrench ST35500001 See Figure FA 20 F A274 F lf FA 20 RemolllTlg gland packing Note...

Страница 310: ...make FA221 5 Tighten gland packing to 7 to 13 kg m 51 to 94 ft Ib torque See Figure FA 25 ST35500001 FA274 KV48100300 r I Fig FA 25 Trghtenrng gland packIng Notes a When tightening gland packing it i...

Страница 311: ...mper rubber to upper spring seat INSTAllATION Install the strut and sprmg assembly m the reverse order of removal notmg the followmg TIghtening torque Strut to body nuts 25 to 3 5 kg m 18 to 25 ft Ib...

Страница 312: ...S assembled at the factory and cannot be disas sembled Lubricate ball Jomts with recommended multi purpose grease every recommended mamtenance mterval REMOVAL 1 Jack up car and support It With safety...

Страница 313: ...ocket bolt I 9 to 2 5 kg m 14 to 18 ft Ib Tension rod fastening bolt 49 to 6 3 kg m 35 to 46 ft 1b Ball Jomt castle nut 5 5 to 7 6 kg m 40 to 55 ft lb Transverse I1nk to suspension crossmember 90 to 1...

Страница 314: ...eel turnmg angle Inner wheel 370 to 380 Outer wheel 30042 to 32042 Coli spring Sedan Hardtop Station Wagon Right hand Left hand Right hand Left hand Right hand Left hand spring spring spnng spring spn...

Страница 315: ...torque then adJUst to specIfIed preload Wheel bearing RotatIOn startmg torque In case of new parts At wheel hub bolt In case ofrcadJustment At wheel hub bolt Spmdle nut returning angle Tlghtenmg torq...

Страница 316: ...acklash due to ment of the retamer parts Damaged Idler arm Worn column bearing weakened column bearing spring or loose clamp Malfunction of shock absorber mslde the strut or loose mstallatlOn bolts Im...

Страница 317: ...geal Deformed steering linkage Incorrect wheel ahgnment Damaged strut upper end bearing Damaged or stiff piston or shock absorber rod m the strut Interference of steenng column with turn Signal SWitc...

Страница 318: ...ent AdJust Deformed knuckle spmdle and suspensIOn Replace hnkage Jumping of disc wheel Improper tire pressure AdJust Imbalance wheels AdJust Damaged shock absorber Replace Damaged lire Replace Deforme...

Страница 319: ...eenng gear box All C130 All 330 All 5E400 2 ST3530000 This loolls used to attach outer race for front wheel beanng B210 Page FA 6 Front wheel For bearmg drift Europe T 710 610 S30 45 1 1 776 dla 59 2...

Страница 320: ...ahgn the tool with the bushmg center by usmg a pr s Fig FA 35 Page FA 12 B210 For Europe 710 610 S30 SE222 6 ST35530000 This tool IS used as a guide m mstallmg gland packmg by covenng B210 Page FA 9...

Страница 321: ...JAPAN SECTION RA REAR AXLE REAR SUSPENSION REAR AXLE AND REAR SUSPENSION RIGID AXLE REAR AXLE AND REAR SUSPENSION INDEPENDENT REAR SUSPENSION SERVICE DATA AND SPECIFICATIONS TROUBLE DIAGNOSES AND COR...

Страница 322: ...RA 7 DESCRIPTION The rear suspension IS mtegrated with the rear axle assembly The rear axle assembly IS of the seml floatmg type m which the car weight IS carned on the axle shafts through the bearing...

Страница 323: ...Ul et tubbet 5 U bo t lSI t ns c W 6 SI t nS pad 1 SI t nS ocatlOn plate l Spt nS seat pad 9 Shackle assttUblY 0 Rubbet bUsh Leaf sptll S 1 Sptll S seat 3 fotque attestet fIShtetu1 S totl ue of bolts...

Страница 324: ...m spring See Figure RA 3 RA194 FIg RA 3 Under llew 8 Place a Jack under the center of axle case Pass axle Cdse through space above spring and take It out to the Side See Figure RA 4 FIg RA 4 RemOVIng...

Страница 325: ...rift KV401 00300 3 PaLk Lavlly between seal hps with recommended multi purpose grease when 1I1stJlhng 72111m 2 83 m dla 6 AdJust the gap C between wheel beanng and brake dISC to wlth1l1 o I mm 0004 m...

Страница 326: ...e by removmg nuts See Figure RA 15 RA198 Fig RA 15 RemOVing spring shackle 5 Disconnect spnng front pin by remoVIng nuts Dlsconnectmg spnng from body See Figure RA 16 Fill RA 16 RemOVing spring pin 6...

Страница 327: ...pen pit If available 2 Disconnect lower end of shock absorber by removmg bolt CD or nut CD at spnng seat See Figure RA 18 3 Disconnect upper end of shock absorber by removmg riut or bolts at frame See...

Страница 328: ...EMBl Y INSPECTION ASSEMBl Y INSTAllATION RA 12 RA 12 RA 13 RA 13 RA 13 RA 13 RA 13 RA 13 RA 14 RA 14 RA 15 RA 15 RA 15 RA 15 RA 15 1 Snap nng 2 Sleeve yoke plug 3 O nng 4 Dnve shaft snap nng 5 Dnve sh...

Страница 329: ...3 Rear c uo pen lOn member 6 Shock lbo orbcr asembly 7 Rubher hu hIng 14 Suspeno lOn drrn pm 8 Su pcno lOn Jrm 3o cmbly 15 SU ipCnSlOn arm bu h 9 Su pc lOn member mountmg lower topper RA 9 TightenIng...

Страница 330: ...may be removed and m stalled usmg the followmg procedure Raise the rear of car high enough to permit workmg underneath and support It on stands Place stands solidly under body member on both Sides RA1...

Страница 331: ...up c l g c 8 1 c 8 c 0 c u 0 20mm 1 200 mm 0 79 m 4724 m 555 mm 21 85 m L 410 mm 16 14 m 2 Rubber msu1ators should be cor rectly hned up as shown m Figure RA 27 and mserted from the under Side ofmembe...

Страница 332: ...COIl spring IS cor rprtly m posItion flat face of spring IS top 2 TIghtenmg torque values must be used dS follows Shock absorber lower end fix mg bolt 6 to 2 2 kg m 12 to 16 ft lb Bound rubber nut 1...

Страница 333: ...when tlghtclllng suspensIOn arm pms 10 order to dJmp rubbcr bush lOgs m a ncutral on unloJded positIOn 2 Change self lo kmg nuts at ea h ovcrhaul REAR AXLE SHAFT WHEEL BEARINGS AND SEALS REMOVAL AND D...

Страница 334: ...157 to 2 3181 DRIVE SHAn 4 Replace wheel bearmg grease peri odically Pack wheel bearings With MP2 or MP3 grease as shown m Ftgure RA 39 Apply grease to I1p seal and wheel bearing Notes a Change lock n...

Страница 335: ...wn m Figure RAM If the play exceeds 0 1 rom 0 004 In replace dnve shaft assembly Note The measurement should be taken with dnve shaft fully com pressed ASSEMBLY Assemble m the reverse order of disasse...

Страница 336: ...7 x 2008 110 243 41 90 Rear axle shaft End play rom m Thickness of rear axle case end shim mm m 010 to 0 45 00039 to 0 0177 0075 00030 Tlghtemng torque Shock absorber upper end bolt Shock absorber low...

Страница 337: ...pring 229 602 Installed height load 229 602 215 602 222 602 mm kg m lb 9 02 1 327 846 1 327 902 1 327 8 74 1 327 Spnng constant g mm lb m 656 367 4 656 367 4 782 437 9 782 437 9 Shock absorber Stroke...

Страница 338: ...aft Side yoke bolt Bumper rubber foong nut Rear suspension member mountmg nut Dlfferenl1al mountmg member nut Suspension arm to suspenslOn member fIXIng pm Dlff to suspensIOn member foong bolt Dlff to...

Страница 339: ...dmg portion ofdrive shaft ball splme Breakage of coil spring Instablhty m drIVIng Loose wheel nuts Damaged rear suspensIOn arm rubber bushes Worn shock absorber Faulty wheel ahgnment I Spring wear 2 W...

Страница 340: ...t ofthe assembly SE402 2 ST33300000 I Dnft 0 D 39 mm 1 54 m ST33300010 Dlff To take Insulator out of place 610 mountmg use dnft K610 Fig RA 25 msulator 2 Dnft 0 D 52 mm 2 05 In K710 Fig RA 26 drift ST...

Страница 341: ...to rear axle case VCllO C130 No Tool number tool name 5 ST377 10000 Rear axle grease seal drift 8 ST37750000 Rear axle shaft bearing drift SE066 DeSCrlpl10n Unit mm m ThiS drift IS used to set 011 se...

Страница 342: ...g bearing 710 Fig RA 10 collar press collar new mto place CIlO stand VCIlO Cl30 SE226 10 ST38280000 610 Rear K610 suspensIOn ThiS tool IS used to remove rear K710 arm bush suspensIOn arm bushmg GC110...

Страница 343: ...AN I NISSAN MOTOR CO LTD TOKYO JAPAN SECTION BR BRAKE SYSTEM BRAKES FRONT BRAKE REAR BRAKE MASTER VAC SERVICE DATA AND SPECIFICATIONS TROUBLE DIAGNOSES AND CORRECTIONS SPECIAL SERVICE TOOLS BR 2 BR 10...

Страница 344: ...phragm of 1143 mm 4 U In m diameter 18 tDeluxe model and 1524 mm 6 m m diameter 1 8 tSSS model IS mstalled on the car eqUipped with diSC brakes The hand brake IS ofa mechanical type wluch serves to br...

Страница 345: ...that each wheel cyl Inder lever ofparkmg brake IS properly returned to ItS ongma1 poslllon 2 Depress brake pedal several limes so that brake shoes are settled down 111 normal pOSlllons 3 Rotate adJust...

Страница 346: ...essed open bleeder valve to exhaust air Notes s Carefully monitor brake fluid level st master cylinder during bleeding operation b Do not reuse brake flwd drained dunng bleeding operation c Bleed air...

Страница 347: ...located on the mstrument panel comes on to mdlcate that the brake flUid level m the cyl1nder IS lower than the mlmmum allowable level Two types of master cylinder are used one for dISC brake and the...

Страница 348: ...on return sprmg 8 Secondary pISton assembly 9 Secondary pIston return spnng 10 Plug II Check valve 12 ReservOIr 1 Reservolf cap 2 FIller 3 Stopper flng 4 Stopper screw Fig BR 13 Master cylinder BR 6 1...

Страница 349: ...klco Nabco Free length mm m 55 2 17 545 2 146 505 I 988 Installed load kg lb I 8 to 2 2 Do not disassemble 3 6 to 4 4 2 5 to 3 I 40t049 7 9 to 9 7 5 5 to 6 8 Length rom In 357 1 406 345 1 358 33 1 1 3...

Страница 350: ...r 2 Connect brake hose to brake tube at the bracket on front strut and secure With lock spring Tlghtemng torque 1 7 to 2 0 kg m 12 to 14 ft Ib 3 Install hose to bracket on the body Side and secure Wit...

Страница 351: ...Hand brake lInkage BR 9 Removal Control stem 1 Disconnect terminal from hand brake warning sWitch 2 Remove nuts securing control bracket m place on dash panel 3 Pull out lock pin and cotter pm and the...

Страница 352: ...e worn or fatigued springs 3 Check wlfes for eVidence of dls contmUlty or other detenoratlOn Re place If necessary 4 Replace faulty warnmg hght andf or SWitch 5 Check parts at each connec ton and If f...

Страница 353: ...S7 Frg BR 32 RemOVing pad 4 To mstall brake pads proceed as follows I Clean and apply P B C grease on yoke gUIde groove of cyltnder body sl1dmg contact portIOns of yoke and end surface ofpiston BR 11...

Страница 354: ...caliper assembly from strut FA454 FIg BR 36 DetachIng brake caliper assembly 4 Ifnecessary remove diSC rotor as follows I Remove hub cap and cotter pm 2 Loosen beanng lock nut and remove wheel hub Wi...

Страница 355: ...h yoke 8 Leavmg yoke springs mserted I1ghtly mto cyhnder groove assemble cylmder body and yoke by tappmg yoke hghtly See Figure BR 43 BR417 Frg BR 43 rlssemblmg yoke and cylmder BR 13 9 Install au ble...

Страница 356: ...The rear brake IS of a leadmg trallmg type Brake shoe clearance can be adJusted by turning the end of the adJuster wedge 4J BR279 1 Brake dISC 2 Return spnng adjuster SIde 3 Brake shoe adjuster 4 Bra...

Страница 357: ...n where the distance of 40 rom i 57 In IS kept away from mlet re condltIon or replace brake drum 4 Contact surface With which I1mngs come Into contact should be fimshed to such an extent that It IS gr...

Страница 358: ...rs Made by TOKIKO Made by NABCO A A l B c J J D i1 B C BR2S3 Fig BR 49 Lock plate Brake drum 1 To Install reverse the sequence of removal Note the follOWing m structlons 2 Apply a coatmg of brake grea...

Страница 359: ...1 Cheek valve 2 Vacuum gauge FIg BR 53 AIrtIght test set up 2 Start engme and mcrease engme speed Stop engme when vacuum gauge Indicates 500 romHg 1969 mHg Air tight test I Fifteen seconds after engme...

Страница 360: ...auge m brake line at connection on master cyhnder 2 Install a sprmg scale on brake pedal 3 Start engme and mcrease engme speed until a vacuum pressure of 500 romHg 1969 mHg IS regIStered on vacuum pre...

Страница 361: ...ay be reassem bled m theu orlgmal posItions from whIch they were Withdrawn Bolts to be attached on dashboard are not the same In pitch 4 Usmg special tool Master Vac Wrench ST08080000 remove rear shel...

Страница 362: ...shdmg contact portIon on the periphery of plunger assembly 111 1 SR1S6 Frg BR 70 ReqUIrIng grease place BR 20 2 Install plunger assembly and SIlencer In diaphragm plate and I1ghtly push plunger stop k...

Страница 363: ...removal Note After Master Vac is properly Instslled in car conduct an air tIght snd operatIonal tests as previously descrtbed SERVICE DATA AND SPECIFICATIONS Brake type Front Rear Hand brake Brake ped...

Страница 364: ...mg bolt 6 mm diameter bolt 8 mm diameter bolt Wheel cyhnder mountmg bolts Small Large Cahper fIxmg bolt Rotor fIxing bolt NP va1ve mountmg bolt mm In kg Ib o 15 0 0059 max 2 to 7 4 to 15 mm m mm In mm...

Страница 365: ...rance InsuffIcient flUid m master cylinder Fill up With specIfIed brake flUid and bleed system Thermal expansIOn of drums because of Allow drums to cool off exceSSive overheatmg Check brake shoe hnlng...

Страница 366: ...m For use on Reference page or Figure No No Tool number tool name DeSCription GG943 10000 Brake pipe torque wrench ThiS tool IS used to lighten and unllghten brake tube flared nut A bUllt m torque hn...

Страница 367: ...DATSUN MODEL 610 SERIES INI NI NISSAN MOTOR CO LTD TOKYO JAPAN SECTION WT WHEEL AN D TI RE WHEEL AND TIRE TROUBLE DIAGNOSES AND CORRECTIONS WI 2 WI 6...

Страница 368: ...FLATION TIRE REPAIR WT2 WT2 WT 3 WT3 WT3 WT3 WEAR RADIAL TIRE TIRE ROTATION INSPECTION WHEEL BALANCE WHEEL AND TIRE WT 4 WT 4 WT 4 WT5 WT 5 WT 5 DESCRIPTION TIRE USAGE Car model Tire size Wheel size 1...

Страница 369: ...sure IS checked be sure to lighten valve caps firmly by hand TIRE REPAIR Tubeless tire In order to Inspect a leak apply soapy solutIOn to tire or ubmerge tire and wheel m the water after mflatmg tire...

Страница 370: ...el out of round brake drum or other mechani cal condlllons To repair thiS abnormal wear correct the above faulty parts I D ICI I Ii m I Ovennf11tlOn wear 1IlW 111 11111 11110 Uneven wear WT004 FIJ1 WT...

Страница 371: ...and brakmg or fast cornering IS the cause of wear on tire resultmg m unbalance of tire and wheel assembly The symptom of unbalance appears as tramp car shake and steenng problems To correct unbalance...

Страница 372: ...roperly adjusted brake Improper wheel ahgnment Excessively distorted or Improperly mstalled suspensIOn hnk High speed on curves I Sudden start anc Improper speed due to rapid accelerallon or Improper...

Страница 373: ...N MODEL 610 SERIES I NISSANI NISSAN MOTOR CO LTD TOKYO JAPAN SECTION ST STEERING SYSTEM STEERING SYSTEM SERVICE DATA AND SPECIFICATIONS TROUBLE DIAGNOSES AND CORRECTION SPECIAL TOOLS ST 2 ST 12 ST 13...

Страница 374: ...ION ASSEMBl Y AND ADJUSTMENT INSTAllATION STEERING LINKAGE REMOVAL DISASSEMBlY INSPECTION AND REPAIR ASSEMBLY AND ADJUSTMENT INSTAllATION ST 8 ST 8 ST 8 ST 9 ST 10 ST 10 ST 10 ST 10 ST 11 ST 11 ST 11...

Страница 375: ...ral vIew ofsteering system STEERING WHEEL 4 Remove steering wheel nut 5 Usmg Steering Wheel Puller ST27 180001 mstall puller anchor screws m threaded holes m steering wheel Turn center bolt of the spe...

Страница 376: ...f upper column shaft m that direction and tighten steering wheel nut to the specI fied torque Tlghtenmg torque 3 8 to 5 2 kg m 27 to 38 ft lb FIg ST 3 Removmg Ieerlllg Il lleel STEERING COLUMN 1 Upper...

Страница 377: ...e Figure ST 11 FI f ST 11 DraWing steering column assembly ST 5 Note When a head n colhslOn IS encountered inspect steermg sys tem as follows The steermg system IS very Impor tant umt for dnvmg The co...

Страница 378: ...haft IS crush ed aXial play eXists See Figure ST 14 Play 5T194 FIg ST 14 Inspectmg steerrng wheel for aXlat play Observe the follOWing mstrucl10ns See Figure ST 16 C ST 6 4 Sector shaft When collISIon...

Страница 379: ...shear type screws are used and their heads are sheared off when mstalled so that the steering lock cannot be removed eaMly REMOVAL I Break two selfshear type screws with a dnll or other proper tool 2...

Страница 380: ...Wing out sector shaft 4 Remove three rear cover securmg bolts and detach rear cover See Figure ST24 Fig ST 24 Detaching rear cover ST8 5 Remove beanng adJustmg shlm s and steering worm assembly See Fi...

Страница 381: ...ing shims No Thickness mm m I o 762 0 0300 2 0254 00100 3 o 127 00050 4 o 050 00020 5 AdJust the worm beanng preload by selectmg SUitable bearing shims so that the Imtlal turnmg torque IS 40 to 8 0 kg...

Страница 382: ...n INSTALLATION Install steering gear m the reverse order of removal Observe the followmg mstructlOns STEERING LINKAGE A t f 1 Steermg gear arm 2 Cross rod 3 SIde rod 4 SIde rod ouler socket 5 SIde rod...

Страница 383: ...ded mull1 purpose grease Tightenmg torque Ball stud 5 5 to 10 0 kg m 40 to 72 ft Ib Notes a When tightening ball stud be care ful not to allow grease to get on Its tapered section b Ahgn the cotter pi...

Страница 384: ...Rear cover bolts Sector shaft cover bolts Sector shaft adJustmg screw lock nut Steering gear hOUSing to body bolts rom In No Thickness mm m 1 2 3 4 o 762 00300 0254 00100 o 127 00050 o 050 0 0020 Rec...

Страница 385: ...age out of adJustment Re adJust and see relative tOpiC under Front SuspensIOn Steering column out of ahgnment Repair Steermg wheel returns but Wheels out of alIgnment or air pressure Re pair or mflate...

Страница 386: ...S used to mount steering gear m a vise Steering gear attachment B210 610 710 Fig ST 22 sE42S 4 ST3127S000 ThiS tool IS used to measure worm beanng preload All Fig ST 27 Preload gauge models GG91030000...

Страница 387: ...DATSUN MODEL 610 SERIES NISSANI NI SSAN MOTOR CO LTD TOKYO JAPAN SECTION FE ENGINE CONTROL FUEL EXHAUST SYSTEMS ENGINE CONTROL SYSTEM FUEL SYSTEM EXHAUST SYSTEM FE 2 FE 3 FE 6...

Страница 388: ...untmg nuts then remove bell crank bracket as sembly from dash panel 4 To mstall reverse the order of removal Notes a Ball Jomted sections can be sepa rated from each other by hghtly pulhng apart b Whe...

Страница 389: ...used on Sedan and Hard top and the other used on Station Wagon The fuel tank for the Sedan and Hardtop models IS 55 hters 14 US FE310 FIg FE 2 Engme control system arm when accelerator pedal IS de pre...

Страница 390: ...ler cap 5 Evapo hose 6 ReseIVon tank 7 Fuel gauge umt 8 Dram plug F E356 Fill FE 3 Fuel tank Sedan and Hardtop I Fuel tank 2 Fillerhose 3 Venttlal10n rear hose 4 Vapor vent hose 5 Reservon tank 6 Fill...

Страница 391: ...sIde secunng fuel tank m place and take out fuel tank 7 The UnIt gauge IS of a bayonet type and can be taken out by turnmg lock plate counterclockwlse wIth a screwdnver 8 Reservotr tank removal Unfas...

Страница 392: ...ube Replace any fuel tube that IS crack ed rusted collapsed or dIStorted 4 Fuel stramer Replace fuel stramer at recom mended mamtenance mtervals or If It becomes clogged or restncted EXHAUST SYSTEM CO...

Страница 393: ...om ex haust manIfold See Figure FE II StatIon Wagon Fill FE lI Removmg front tube INSPECTION I Check muffler and tubes for cracks or damage Replace any part that IS damaged beyond l11TI1ts FE 7 EO I F...

Страница 394: ...atIOns 5 Squeeze 5 to 6 cc 031 to 037 cu m of sealant mto 11 Jector from the sealant tube See Figure FE 14 Be sure to place the cap back to the sealant tube smce sealant will dry FElll Fig FE 14 Squee...

Страница 395: ...used The most sUItable storage tempera ture is from 15 to 350C 59 to 950 F If sealant becomes hardened because of low temperatures warm the sealant tube WIth lukewann water until the sealant is softe...

Страница 396: ...T APRON FRONT FENDERS DF tt ENGINE HOOD AND COWL DF 12 TOP GRILLE TRUNK LID DF 14 Sedan and Hardtop TAil GATE DF 17 Station wagon DOOR DF 19 SEATS DF 31 WINDSHiElD GLASS DF 35 AdheSIVe caulked glass I...

Страница 397: ...Also as phalt seats are placed on the upper surface of the floor to reduce mtenor VIbration and nOise For washmg mSlde the floor IS proVIded WIth water dram holes The front and rear ends of the body...

Страница 398: ...BOO ef B dy cOJ lslruchOJ l of lhe He Fig BF 2 0 at 3...

Страница 399: ...BODY BF422A Fig BF 3 Body construction of the Station Wagon 8F 4...

Страница 400: ...and ahgnment checkmg mformatlon are presented PRINCIPLES OF TRAMMING figures BF 4 through BF 6 show reference locations reqUired to deter DUne the extent of 1TI1saIJgnment pre sent m underbody struct...

Страница 401: ...eference pOintS reparr operatIOns should begm with the body floor pan area All other underbody com ponents should be ahgned progres sIVely from this area Sedan and Hardtop l 2 c E E 8 E B 0 f o o N 0...

Страница 402: ...mtC C D Ii POlDt E E H H l 1 POlDt F G BF 7 No Measurement pOSItion Length mm ID 1 GtoH 1 0460 4118 2 GtoE 1 1372 44 77 3 FtoH 1 0905 4293 4 AtoD 902 2 35 52 5 DloH 9395 36 99 6 H toH 1 3360 52 60 7 B...

Страница 403: ...sIon Hole for water dram Hole for mstalhng floor member lXl71lXl I t lll go 0 S r8 o 0 Bod y cen ter I r 174 0685 2 500 9843 2626 1034 1 886 6 74 28 3 1176 122 74 00 Q Q tD o go 6 299 soo 9 J 991 Floo...

Страница 404: ...dy SIde ember and draw front bumper out of body 1 Front bumper stay 2 Fronl apron Fig BF 9 Removmg front bumper stay mstallatlon bolts BF 9 BF 9 BF 9 BF 10 Installation Install front bumper m reverse...

Страница 405: ...bumper In reverse sequence of removal RADIATOR GRILLE AND FRONT APRON CONTENTS REMOVAL 8F 10 INSTALLATION SF 11 REMOVAL Remove front bumper 2 Remove radiator gnlle attachmg screws and remove radiator...

Страница 406: ...t fenders and apron 8F 11 BF302A Fill BF 16 Removmg screws attaching front apron to hood lock stay INSTALLATION Install radIator grdle and front apron ill reverse sequence of removal When mstallmg rad...

Страница 407: ...with covers to prevent scratch to the paInt 2 Mark hood hmge locations on hood for proper remstallatlOn 3 Support engme hood wIth hand and remove bolts secunng hood hInge to hood Be careful not to let...

Страница 408: ...ood lock male part 5 Raise two hood bumpers untd engme hood IS flush WIth fenders 6 Tighten hood lock male part lock nuts after the proper adjustment has been obtamed 7 Make sure that female lever loc...

Страница 409: ...op grille 8 Remove hood lunge clamp pull hood lunge pm out of hood hmge bracket and remove hood hmge Installation Install cowl top grille and hood lunge m reverse sequence of removal TRUNK LID Sedan a...

Страница 410: ...2 Loosen screws attaclung trunk room ftnIsher and remove the fmlSher from the car 3 Support trunk hd m the open posItion and draw end of left tOrsion bar out ofthe hole drilled at Side panel by hand I...

Страница 411: ...rsIon bars 4 Pull hlftge clamps out of nght and left lunges and remove washers and hmges from the car BF440 I TorSIOn bar 2 Trunk lid hmge FIg BF 36 Removmg trunk lid hmge clamp i BF441 I Rear fender...

Страница 412: ...NSTAllATION Open tail gate and support It m open posItion 2 Remove bolts attachmg tall gate to tad gate hinge and remove tall gate from the lunge BF446 I Tail gate 2 Tail gale hlDge Fill BF 42 Removmg...

Страница 413: ...6 Loosen bolts attaclung hmge and remove It 7 Install lunge m reverse sequence of removal TAil GATE lOCK AND STRIKER Removal and installation l V BF450 I Stnker 2 Tab tail stnker 3 FnctlOn plate 4 Sh...

Страница 414: ...pOSItion 2 Remove tall gate tnm and seahng screen from tail gate 3 Pull out spring washer which secures lock cyhnder to tail gate outer panel Then remove lock cyl Inder from tail gate Installation In...

Страница 415: ...t to dIstort or mar door or surroundmg body panels BF457 BF45B Fig BF54 AdJustmg door lock striker Even If front fender IS not removed front door hmge can be adJusted WIth Door AdJustmg Wrench ST08720...

Страница 416: ...emole control rod Fill BF 62 RemOVing remote control rod from door lock cylmder 9 Loosen screws attaclung door lock and remove door lock from door Fill BF 63 Removmg screws attachrng door lock 10 Loos...

Страница 417: ...WINDOW GLASS AND REGULATORS Front door Sedan and Station Wagon BF473 Door glass Ou ISlde door handle Lock cylinder Door lock assembly Door lock sInker Rear lower sash DOOR LOCK CYLINDER Removal and in...

Страница 418: ...attachmg rear lower sash and remove rear lower sash BF476 FIfl BF 73 RemOVing rear ower sash 9 Remove front lower sash 10 Install door glass and regulator In reverse sequence of removal Adjustment Do...

Страница 419: ...ck d13l 21 Retammg spring 22 Regulalor handle FIBF 77 Structural vIew offront glass regulator and door lock mechanl6m 1 Door glass 2 Rear gUide rad 3 Ou ISlde door handle 4 AdJustmg nut 5 Lock sprmg 6...

Страница 420: ...adJustmg bolts means the center of the elongated holes For lower adJustmg bolt tighten It all the way and return DIne turns and secure lock nut at that posItion BF4B7 I Upper adjUSlmg bolls 2 Spacer...

Страница 421: ...ce between the top of glass and the end of glass gUIde IS 0 to 0 5 mm 0 to o 020 m Just before door glass con tacts door SIde weatherstnp SF 26 BF497 I Weatherstnp retamer 2 Glass gUIde 3 Door glass F...

Страница 422: ...echanism Removal Lower door glass 2 Remove door lock knob and grommet 3 Remove arm rest regulator handle mSlde handle escutcheon door ftmsh and watertIght seal cover from door 4 Remove door outSide we...

Страница 423: ...er sash 2 Attachmg screw Fig BF 99 AdJushng front lower sash REAR SIDE WINDOW GLASS Hardtop I 1 1 I I To adJust the sIdeward free play of door glass move rear sash fore and aft by loosenmg lo er attac...

Страница 424: ...r base attach Ing screws and draw regulator as sembly out through lower openlftg of trlSlde panel BF 29 Installation and adjustment I Install wmdow glass and regula tor assembly m reverse sequence of...

Страница 425: ...ed 17 Install seat back and cusluon BODY SIDE WEATHERSTRIP Hardtop Removal I Remove nvets retammg body SIde weatherstnp to front pJllar BF512 I RlVel 2 WeatherslIlp FIBF 109 Removmg body side weathers...

Страница 426: ...y SIde welts SEATS CONTENTS FRONT SEAT Removal and installation REAR SEAT Sedan and Hardtop Removal and installatIon BF 32 BF 32 BF 32 BF 32 REAR SEAT Station Wagon Removal and installation SEAT BELT...

Страница 427: ...emove head restramts J FI BF 117 Removmg head restramt attachIng screws 4 Install rear seat cushIOn rear seat back and head restramts m reverse sequence ofremoval REAR SEAT Station Wagon Removal and i...

Страница 428: ...n Hardtop Rear floor center anchorage nght Rear floor outer anchorage BF902A Rear floor center anchorage left Rear floor lOner anchorage Rear SIde anchorage I Rear floor outer anchorage Rear floor cen...

Страница 429: ...res traint anchor plate 5 16 18 UNC bolt Fmlsher parcel shelf 1 8 mm thick Press down the mSlde of sht cncle WIth your thumb or screwdIlver Panel parcel shelf 0 9 mm tluck Remforce I 6 rum thIck Tight...

Страница 430: ...loor carpet Rear floor panel 09 mm duck 1st bolster panel I 2 mm duck Tighten Weld nut 5 16 18 UNC 2B BF906A FIg BF 122 Child restramtanchorages Station Wagon WINDSHIELD GLASS Adhesive caulked glass C...

Страница 431: ...e caulkmg matenal BF479A FIg BF 126 Cu ttlng offadhesIVe caulkIng materwl 6 The followmg procedure may also be used In removmg rear wmdslueld 1 Usmg a kmfe cut through part of caulkmg matenal 2 Secure...

Страница 432: ...langes 2 Stick small piece of sealant on the end of a kmfe or the like and then hold sealant over flame of match or hghter until it tgnlles A Polysulfide burns of while smoke or no smoke at all and it...

Страница 433: ...will be impaired If door IS opened or closed wIth wmdow shut before sealant has dried is furnished WIth the kit b Advise the owner that car should not be dnven on rough roads for the tIme belrtg CAUTI...

Страница 434: ...l reverse sequence of removal Removal and installation I Remove front pillar garnish at tachmg screws ana then remove the garnISh from front pillar Be careful not to bend the lower lip of the garnIsh...

Страница 435: ...de wmdow glass 3 Inner seal 4 Vmylleather 5 Urethane form 6 Hard board 3 Install rear corner garnish m reverse sequence of removal REAR PARCEL SHELF Removal and installation I Remove rear seat cushion...

Страница 436: ...2 Front and rear Windshield welt 3 rronl roof Insulator 4 Redr roof Insulator 5 Rear wmdow welt retaIner 6 Listing wire hook 7 Head IID1ng listing wire 8 Head lining cloth 9 rront Window welt retamer...

Страница 437: ...console BF295A Fill BF 148 tructural view ofcenter console and brackets 8F 42 BF539 I Fronl floor mal 2 Center floor mal 3 Rear floor mat 4 Rear seat lower mat 5 Front floor felt 6 Rear floor felt Fil...

Страница 438: ...edometer 5 DISconnect body and mstrument harnesses at a connector I Instrument garmsh 2 Instrument panel assembly 3 Clus r lId cover BF296A Fllf BF 149 Structural vIew ofmstrument panel 6 Remove mstru...

Страница 439: ...and Installation SILL MOULDING Removal and installation DOOR MOULDING AND FINISH 2 S BF299A FI BF 154 RemOVing cluster l d A retaIning screws 3 Install cluster hd A m reverse sequence of removal Clus...

Страница 440: ...6 Mouldings of the Sedan BF549 I Center pillar cover 2 Roof dIlp mouldmg 3 Sill mouldmg 4 Body outsIde mouldmg 5 Body ou tSlde fimsher FIg BF 157 Mouldrngs of the Stahon Wagon CD BF550 I Front wmdshle...

Страница 441: ...ll wmdshleld mouldmgs m reverse sequence of rem ova REAR WINDSHIELD MOULDING Section B B 1 Wmdshleld glass 2 Silencer 3 Lower mouldmg 4 Fastener for lower mouldmg BF480A FI BF 161 Secl10nal vIew of re...

Страница 442: ...er 2 Mouldmg 3 Clip 4 Door glass Fill BF 169 Sectional vIew ofdoor mouldIng and finISher Hardtop 8F 47 Removal and installation I Remove door mouIdmg with a flat headed dnver Insert a pad be tween dnv...

Страница 443: ...BF566 I OulSlde fmlSb 2 Door panel 3 Beadmg chp Fig BF 174 Installing door outsIde fInish and moulding Sedan and Statron Wagon BF567 I Oulslde fmlSb 2 Door panel 3 Beading chp 4 Mouldmg Fill BF 175 I...

Страница 444: ...Section B B 1 BF570 1 Front sash cover 2 Rear sash Lover 3 Center pillar cover 4 AdheSIVe 5 Center pillar Fig BF 178 SectIOnal vIew ofdoor sash and centerpillar cover Secl10n A A REAR PANEL AND TRUNK...

Страница 445: ...e No ST088 I0000 For pushmg out the bottom ofwmdshleld glass sealer cartndge FIg BF 134 50 1 97 V 710 CliO Cl30 330 S30 Caulkmg hand gun SE231 2 ST08800000 ThIs tool IS used to set and secure the wmds...

Страница 446: ...LTD TOKYO JAPAN SECTION BE BODY ELECTRICAL SYSTEM BODY ELECTRICAL WIRING FUSE AND FUSIBLE LINK LIGHTING AND SIGNAL SYSTEM METERS AND GAUGES IGNITION SWITCH AND STEERING LOCK HORN WINDSHIELD WIPER AND...

Страница 447: ...eacn system standard color or supplementary color to standard color IS generally apphed Colors are repre sented respecllvely by such letters as G Wand Br Apphed to mmor Item of each CirCUitS termmal I...

Страница 448: ...asten cable at pOSltJve E ternunal and then the other cable at negatJve e terminal Apply grease to top of these termmals to prevent rust from developmg on them 2 Never use a screwdnver or service tool...

Страница 449: ...e holder wdl often lead to voltage drop or heatmg m the cir cuit and 10 the worst case may result m Improper operation of CirCUIt Fusible link Two types of fUSible hnk are In use Each type IS clearly...

Страница 450: ...P TURN SIGNAL AND LIGHTING SWITCH Removal REAR SIDE MARKER LAMP Lamp assembly replacement Bulb replacement TR UN K ROOM LAMP Trunk room lamp assembly replacement LIGHTING SWITCH Removal HAZARD WARNING...

Страница 451: ...s to pOSItion B See FIgure BE 3 3 ThIs movement of relay contact IS caused by magnet force wluch IS pro duced on solenOid of relay When lever of combmalJon sWItch IS set In POSl BE 6 tlon C electnc cu...

Страница 452: ...M IR H 2 HIGH BEAM INDICATOR LAMP COMBINATION METER LIGHTING SWITCH RED PUSH I RING LIGHTING RELAY FUSIBLE LINK TURN SIGNAL SWITCH L Hi L H 1 C 8 A LEVER POSITION B E290B Fill BE 6 CircUIt diagram for...

Страница 453: ...ILLUMINATION LAMP KNOB ILLUMINATION LAMP CSSS MODEL ONL YI COMBINA TION METER ILLUMINATION LAMP CSSS MOOELI GLOVE BOX LAMPSWITCH ILLUMINATION CONTROL SWITCH GLOVE BOX LAMP COMBINATION METER ILLUMINAT...

Страница 454: ...re move rad18tor grille then dIsconnect side flasher lamp connector 2 Loosen three head lamp retammg nng screws It may be unnecessary to remove screws Note Do not disturb aiming adjust screws BE221A...

Страница 455: ...orrect levels 2 Without passenger When perfor1TI1ng head lamp aunmg adJustment use an lII1TI1ng machme lIIrmng wall screen or headhght tester For operatmg mstructlons of any atrner refer to respective...

Страница 456: ...front oflens and dlsconnectmg wires from connec tor Bulb replacement I Remove two screws securing lens and detach lens 2 Push bulb m turn It counter c1ock ylse and remove bulb 3 Install bulb m the re...

Страница 457: ...t 3 Insert new bulb mto socket mak mg oertam that lc kmg pms m base of bulb IS m position Press bulb mward rotate It clockWise and lock It m socket 4 Insert socket mto lamp housmg WIth locking tab In...

Страница 458: ...3 Replace bulb with new one 4 Install cover lens and packmg m reverse sequence of removal I Packmg 2 Lens 3 Lens cover Fill BE 20 LIcense lamp Sedan and Hardtop Station Wagon License lamp assembly re...

Страница 459: ...marker Bulb replacement 1 Remove two screws secunng lamp assembly and lens to body and detach lens 2 Push bulb m turn It counter clockWise and remove bulb 3 Install bulb m the reverse order of remova...

Страница 460: ...ch assembly stop lamp sWitch contacts are open Contacts are closed when plunger IS proJected Test contmUlty as preViously de scnbed by usmg test lamp or ohm meter BULB SPECIFICATIONS BE235A FIg BE 26...

Страница 461: ...er sWItch Inoperative hghtmg relay and or hghtmg lever sWItch Either of two fuses for head lamps IS melted Faulty head lamp termmal connec tor Faulty lamp Faulty head lamp terminal con nector Faulty h...

Страница 462: ...InoperatJve flasher Unit Both turn sIgnal lamps fad to hght when turn signal lever IS moved to left and nght I When stop lamp sWitch IS operated stop lamp will go on properly a Faulty F fuse b Inoper...

Страница 463: ...nd fuel meter 011 pressure and charge warning lamps 8E 20 8E 21 BE 21 8E 21 I Radio 2 Side venl1lator 3 Hood release handle 4 Turn slgnalldimmer passmg sWItch lever 5 WIper and washer swItch 6 LIght s...

Страница 464: ...g to the fuel meter The water temperature meter con SiStS of a meter and thermaltransmltter located In the engme block The ther FUSE BOX 5 IGNITION SWITCH FUSIBLE LINK GREEN VW FROM B o TTERY THERMAlT...

Страница 465: ...ght glows WIth the IgnitIOn SWItch turned on When the engme IS running and 011 pressure reaches the above range the CIrCUIt opens and the light goes out TOMETER VOLTAGE REGULATOR TO OTHER WARNING LAMP...

Страница 466: ...OR G OTHER WARNING LAMPS HAND BRAKE WARNING LAMP HAND BRAKE SWITCH 0 1 BRAKE LINE SWITCH o t HARDTOP MODEL ONLY B E299 B Fig BE 35 CircUIt dUl ram for brake warning system BE266 FIBE 36 Installing tac...

Страница 467: ...n mcrease ofdnvmg InoperatIve speedometer Replace speed Inaccurate speedometer Inoperative speedometer Replace mdlcatlOn Inaccurate odometer Improperly meshed second and tlurd gear Replace speedometer...

Страница 468: ...d between thermaltrans1TI1tler yellowl whIte cable and ground and meter mdlcates approximately 800C I760F Faulty thermaltranslmtter If meter IS normal through the above mspec lion replace thermaJtrans...

Страница 469: ...repair as necessary Faulty bulb or faulty cable contact If od pressure sWItch yellow black cable IS grounded and wammg lamp does not hght check bulb for burnt out ftIament and replace as neoessary Dam...

Страница 470: ...Removal I Remove four screws and remove shell covers 2 Disconnect lead WIres at con nector 3 Remove two screws securmg SWItch assembly to sWitch clamp 4 Remove sWItch assembly from SWItch clamp Steeri...

Страница 471: ...PECTION BE 27 BE 28 TROUBLE DIAGNOSES AND CORRECTIONS BE 28 DESCRIPTION The horn CtrCUlt mcludes a horn relay Current from the battery flows through the fUSIble hnk and fuse to the horn relay terminal...

Страница 472: ...offfuse Check fuse for fusmg and rrnproper contact Replace or repatr If requtred Improper horn button contact In this case horn sounds when horn relay termmal 5 IS grounded Check and repair horn butt...

Страница 473: ...d on the Hardtop model only The motor urnt IS made up of a motor and an auto stop mecha nISm The wiper motor UnIt IS located on the ftre wall In the engme com part ment and the hnk mechamsm IS lo cate...

Страница 474: ...achmg bolts 5 Remove ball Jomt connecting motor shaft to wIper hnk 6 Remove wIper motor from cowl top panel BE264A Fill BE 44 Removrng motor 1 Pivot L H 2 Wiper arm L H 3 PIvot R H 4 WIper arm R H 5 W...

Страница 475: ...operated to seconds or less at one time 8E 31 flUid IS sprayed m proper range as shown m Figure BE 48 I Washer tube 2 Washer nozzle 3 Washer tube 4 Washer tdnk 5 Washer nozzle R H 6 Washer motor Fig B...

Страница 476: ...tests m steps I through 5 above wIper SWItch IS III good order Wiper motor Refer to FIgure BE50 and perform contmUlty tests at the followmg termI nals Between and CD and and and and and CD Then connec...

Страница 477: ...800 ElECTRICP l S STE u U ll 0 N u Cill 0 3 C0 I Z 1 0 1 1 I ll iil u t0J l f g BE 51 cu Cltlt dllllfralll ofwiper and waShl BE 33...

Страница 478: ...ty tests prop erly refer to FIgure BE 53 and pro ceed as follows Note Use of an ohmmeter IS sug gested to faclhtate contmUlty tests I Turn wIper sWItch to the OFF pOSllJon and test contmUlty between a...

Страница 479: ...noperative mtermlttent wiper relay Worn motor brush Motor IS overheated due to seized motor shaft Wmdslueld wIper fuse JOA melts due to short cncult layer short cncUlt or motor mSlde component burnt N...

Страница 480: ...S worn Contaminated auto stop relay contacts or rrnproper contact due to foreIgn matter Improper connectIon between Ist and 2nd swItch steps Incomplete auto stop operation Contact IS not mterrupted 8E...

Страница 481: ...e mstrument panel 2 PosItion speaker to mstrument panel and mstall two flange nuts See FIgure BE 55 3 Install radIo reoelver to mstru ment panel 4 Connect speaker wtres to mstru ment harness at connec...

Страница 482: ...enna support to front pdlar m positIOn and Install retaInmg screw 4 Install antenna rod assembly ADJUSTING ANTENNA TRIMMER When a new radIo receIver antenna or antenna feeder IS Installed antenna trtr...

Страница 483: ...tor Chargmg system Sound of alternatmg curren t pre Alternator Install a 0 51lF capacitor to chargmg term 1 sents nal A Note Do not use a larger apacltor If capacitor is mstalled to termmal F alternat...

Страница 484: ...from heater umt When the door IS open air IS dIscharged to the floor area WIth a small amount gomg to the defroster nozzle When It IS closed all air IS dIscharged from the defroster noz zle The TEMP l...

Страница 485: ...d FAN levers m any pOSll1on AIR DFF VENT ROOM DEF TEMP FAN I AIR lever 10 any poslIlon belween VENT and ROOM AIR 0 t RD M oEF jument panel I TEMP FAN I Ulifll TEMP lever 10 OFF J l FAN lever 10 any po...

Страница 486: ...ctdmmg clamps for the air mix door mode door and defroster room door Disconnect cables from door con trollevers BE286 Fig BE 63 Removmg cable retammg clamp 9 Disconnect lead wires at two con nectors 1...

Страница 487: ...Move AIR lever to DEF posltJon Fit cable to defroster room door lever and fasten With a cable retam mg clamp wlule pulhng outer case WIth a force of I to 2 kg 2 to 41b FIt cable to mode door lever an...

Страница 488: ...oe No heated air dIscharged Coohng water temperature too low Heater core plugged Insufftclent coohng water level Water cock out ofproper operation Au mIx door out of proper operation Insufftclent air...

Страница 489: ...operation Adjust control cable Make sure that AIR charged With lever In lever moves smoothly over Its entire between VENT and ROOM range Failure of fan to run Fuse melted Replace Motor Wire connector...

Страница 490: ...BODY ELECTRICAL SYSTEM FI f BE 69 Wiring harness BE 46...

Страница 491: ...ness 5 Body harness rear BE955A FI f BE 70 Wiring harness Station Wagon Voltage regulator YBlIiRB iz LB InhibItor relay A T BY RB Auto choke relay For Australta w 00 To engme RW RB RL R Jl room harnes...

Страница 492: ...RY G GIf G L iWI G YL t w 8 YW L LW WR L l YL u BiY B illC BY G g OOGL I o y R 0 0 go RY l W 18 R G y IN WRL Black Blue Green Brown White Brown Green Blue Black 1 To wiper motor 2 Brake 011 level sWIt...

Страница 493: ...and sWItch 2 To cigarette lIghter 3 To radiO speaker 4 To radIO unIt 5 To heater sWitch 6 To knob IllummatlOn lamp SSS model only 7 To adJ controllllummallon 8 To combmatlOn meter 9 Earth 10 Charge w...

Страница 494: ...hazard flasher Unit To stop lamp sWitch To back buzzer no use To parkmg brake sWItch To heater Unit To au condItIoner harness To heater motor To Ignition sWitch To turn signal sWitch To turn Signal s...

Страница 495: ...g 4 2 YG IM HBEA I 1t9 TURHt H B I crJ 10 LO 0 0 8 TURHtLH GW I G l lD A J L S 12 II ILLUMINATION GW C C B Lw C B D WR EI T CLOCK YR p BCD BW c J A B W lI3 TACHO 9 METER REAR WINDW DEFOGGER SW ILLUMIN...

Страница 496: ...V t t t 1 r t t f i 1 j s t l t w b r 7 rol i t L t 1 t j...

Страница 497: ...J O o I KQ 1J C Qoo lllio Ij fuWID 0 o 0 o O i o o c o 00 0 6 G 0 0 GO 0 a 0 il 0 o o Q f o 0 Issued April 1976 011200 Prmt d m Japan PublIcation No SM6E 0610AO p I o t v 0 o o o 41...

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