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DMP0145, SMALL AIR ROUTER KIT

USER MANUAL

© Dark Matter Composites Ltd

Page 22 of 23

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+44 (0)1582 79100

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.darkmattercomposites.com

Unit 8 Redbourn Industrial Estate, High Street, Redbourn, Hertfordshire, AL3 7LG, UK

Registered in England & Wales No: 5395870

To clean the vacuum base assembly, collar adaptor and lock nut:

Rinse under clean running water to remove any dust/debris from the internal and
external surfaces of the parts.

Where required use a soft brush to loosen dust from the parts.

Ensure the parts are completely dry prior to being stored.

To clean the vacuum swivel:

Rinse under clean running water to remove any dust/debris from the internal and
external surfaces of the swivel.

Where required use a soft brush to loosen dust from the part.

Ensure the part is completely dry prior to being reassembled.

Do NOT use solvents or detergents as these may damage the part.

7. Compatible Portable Extraction

This air tool kit has been specifically designed to be used with a compatible portable extraction
unit.  The combination of a lightweight Dynabrade air motor with a bespoke vacuum shroud and
bespoke cutters requires very specific extraction.

Advice for Dust Free Operations

This advice applies specifically to the use of this air tool kit.

We recommend the use of extraction that auto-starts with the air motor operation.

We recommend the use of extraction with a ‘low airflow alarm’.

Operational conditions:

For Ø6mm routing bits, part numbers DMP0145-SP01 to SP04, set the air tool speed to
12,000-15,000rpm (approx. half speed)

For Ø7mm and Ø13mm surface planers, part numbers DMP0111-SP01 to SP06, set
the air tool speed to the full 25,000rpm

Extractor requirements = 5m3/hr at 5,000Pa

For our portable dust extraction unit DMP0120, use:

Hose size setting ‘16’

Variable airflow at the minimum

The second cleaning hose and brush must also be connected and open to allow the
airflow to be reduced accordingly.

For our portable dust extraction unit DMP0123:

Set the combined air pressure to for the extractor and air tool to 6 Bar / 80psig

The second cleaning hose and brush must also be connected and open to allow the
airflow to be reduced accordingly.

Содержание DMP0145

Страница 1: ...hinery Directive Declaration of Conformity 3 Dynabrade PD10 12 Air Tool Manual Safety Operation and Maintenance 5 1 Diamond Routing Bits 13 Special Notes 13 2 Fitting Removal of Diamond Routing Bits 1...

Страница 2: ...ools Specifications Dark Matter Composites Ltd Small Air Router Kit User Manual this document The Dynabrade air motor supplied as part of the kit is specified uniquely to Dark Matter Composites Ltd Th...

Страница 3: ......

Страница 4: ......

Страница 5: ...and do not operate tools under the influence of alcohol or drugs WARNING Ear protection to be worn when exposure to sound exceeds the limits of applicable Federal State or local statues ordinances and...

Страница 6: ...Tools exhaust may contain lubricants bearing grease and other materials Direct exhaust away from operator Do not use cut off wheels or router bits in this tool Note the tool rundown time Control the...

Страница 7: ...SIG at Air Tool Air Compressor and Receiver Drain Valve Air Hose 90 PSIG MAX 6 2 Bar Air Flow Refrigerated Air Dryer Filter Regulator Lubricator 90 PSIG 6 2 Bar 1 DROP MIN 20 SCFM LUBRICATOR SETTING L...

Страница 8: ...96016 O Ring 24 52882 Felt Muffler 25 Cover 52883 Model 52861 52884 Model 52862 52888 Model 52863 52889 Model 52864 26 01464 Seal 27 58365 Tip Valve 28 52880 Retainer Cover 29 01468 Spring 30 01494 In...

Страница 9: ...t bearing plate shims and the 01479 Spacer Air Motor Disassembly Complete Air Motor Assembly 1 Install the 01479 Spacer onto the rotor 2 Select 003 08mm thickness shims from the 54529 Shim Pack and in...

Страница 10: ...Use a small flat blade screwdriver to push the valve stem over so that the tip valve will fit into the air inlet opening properly 8 Use needle nose pliers to grasp the back of the 58365 Tip Valve and...

Страница 11: ...ng by turning it counterclockwise 3 Use the 96076 Wrench 12mm to hold the 01435 Collet Body stationary while using the 95262 Wrench 14mm to loosen the 01484 Collet Cap by turning it counterclockwise 4...

Страница 12: ...use due to unclean air wet air or insufficient lubrication Provides accurate air pressure regulation and two stage filtration of water contaminates FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS...

Страница 13: ...aminates In some cases small localised debris between 1 4mm maybe projected locally which falls but does not become airborne Fluted Router Bits For fine laminates and sandwich panels to ensure effecti...

Страница 14: ...lvent or detergent overnight Brush the degraded resin from the surface planer using a fine wire brush and continue to clean as above It is difficult to assess the level of wear or the life of diamond...

Страница 15: ...roud pipe assembly onto the collar adaptor hold the airline swivel joint so that it does not interfere with the vacuum tube and to support the end of the air motor 8 Rotate the body of the air motor t...

Страница 16: ...ase Ensure a minimum of two full threads are engaged 2 revolutions Hold the vacuum shroud pipe assembly and tighten the lock nut with the 30mm spanner 3 Zero Adjustment of Routing Bits SAFETY NOTICE A...

Страница 17: ...router assembly and check the router bit is level with the base using a straight edge 7 If required loosen the locknut make any fine adjustments necessary and tighten the locknut 8 Using a fine perma...

Страница 18: ...adjustment is achieved using a 1mm metric thread pitch 0 039 on the router collar adaptor Note that 0 001 of depth is lost per full thread due to conversion from metric to imperial If required make a...

Страница 19: ...s removed part of the router base may become suspended above the part surface Do NOT hold the air motor hold the router assembly at the vacuum shroud Press down on the vacuum shroud where the base mak...

Страница 20: ...eck correct operation over the full speed range and then cease operation of the air motor 10 If there is any problem with the setup of the air router or any unusual imbalance or vibration present ceas...

Страница 21: ...s manual the following cleaning and maintenance activities should be followed Routing Bits Remove and clean the routing bits as detailed in section 1 Router Assembly The following parts of the router...

Страница 22: ...h a compatible portable extraction unit The combination of a lightweight Dynabrade air motor with a bespoke vacuum shroud and bespoke cutters requires very specific extraction Advice for Dust Free Ope...

Страница 23: ...oes not become airborne The presence of debris varies dependant upon the quality of the laminate and the feed rate used We have much more information available please contact us to discuss your requir...

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