Danieli Automation ID2202 Скачать руководство пользователя страница 9

Installation, use and maintenance manual

 

 

 

 

 

 

 

31 

REPLACING

  

ID2000

 

AND

 

ID2200

 

MODELS 

The ID2202 is designed to replace, with improved features, the following models: 

  ID2000: HMD for high temperatures 

  ID2200: HMD for low temperatures 

Improved features are: 

  SSEL input to select the sensitivity, depending on its setting, thus allowing to use the ID2202 both 

as ID2000 and ID2200. So it is possible to use just one HMD’s model in several parts of the plant, 
where the rolled product temperature is different. 

  The  SSEL  input  allows  using  the  ID2202  in  plant  areas  where  the  rolled  product  temperature  is 

high or low depending on the product, for instance at the exit of a water box that can be switched 
On or Off. To set the most appropriate sensitivity is sufficient that automation controls adequately 
the SSEL input. 

  The  ID2202  horizontal  visual  angle  is  narrower  and  more  accurate  as  to  ID2000  and  ID2200,  so 

that accuracy of detection is improved. 

  If  the  ID2202  is  used  to  replace  ID2000  (SSEL=1),  its  insensitivity  to  sunlight  is  100  times  more 

than ID2000’s. 

  Two-toned  rear  LED  which  signals  when  the  IR  signal  received  is  near  the  presence  of  material 

threshold, and therefore the detection is uncertain 

  Digital output to signal proximity to the presence of material threshold, and other malfunctions. 

  Front  LED  of  presence  of  material  (in  addition  to  the rear one) so as to make easier the sighting 

check. 

 

4.1  I

NPUT AND OUTPUT COMPATIBILITY

 

the ID2202 is electrically compatible with ID2000  and ID2200 models, with the following exceptions: 

  the  ID2202,  differently  from  ID2000  and  ID2200,  does  not  have  the  NPN  output  of  presence  of 

material (pin B). On this pin ID2202 has the HEALTHY output, PNP type 

  To enable the test function, it is necessary that ID2000 and ID2200 apply a 24V between the pins F 

and E. In ID2202, instead, the test function is enabled by applying 24V just on pin F, whilst pin E is 
used as input for selecting the SSEL sensitivity. 

Example  ID2200, wired as follows: 

  only the PNP output of presence of material  is used (the most common case) 

  the TEST function is enabled by applying 24V to pin F and 0V to pin E. 

In this case it is possible to replace ID2200 with ID2202, without any wiring change. Since the pin E is 
connected to 0V, ID2202 shall have a high sensitivity setting, that is a sensitivity similar to ID2200. 

Thus, change of wiring is avoided, but obviously the additional functions of ID2202 (SSEL output and 
HEALTHY)  are  lost.  If    HMD  is  installed  at  the  exit  of  a  water  box  which  may  be  off  or  on  (therefore  
HMD should detect a hot or cold material), it may be advisable cabling at least the SSEL input to a PLC 
so as to dynamically set sensitivity. 

Example  ID2000, wired as follows: 

  only the PNP output of presence of material  is used (the most common case) 

  the TEST function is enabled by applying 24V to pin F and 0V to pin E. 

In this case ID2000 can be replaced by ID2202, but it is necessary to change cabling so as to connect 
the pin E (SSEL) to 24V, and then to set low sensitivity (similar to ID2000).  

As  an  alternative  the  original  wiring  can  be  kept  and  the  adjusting  potentiometer  be  turned  to  the 
minimum. The resulting sensitivity shall be similar to that of ID2000. 

Danieli Automation Standard - Installation Use and Maintenance Manual - ID2202

Certified by OneDoc A.620.107  Rev.04-MU 32/145   #1061394

Содержание ID2202

Страница 1: ...TY 31 5 INSTALLATION 32 5 1 SAFETY 32 5 2 TRANSPORT 32 5 3 POSITIONING 32 5 4 PROTECTION FROM LIGHT RADIATION 35 5 5 COOLING 36 5 6 SIGHTING 36 5 7 SENSITIVITY CONTROL 36 6 MAINTENANCE 38 6 1 OPERATIONAL TEST 38 6 2 PERIODIC INSPECTIONS 38 6 3 CLEANING THE OPTICAL WINDOW 38 6 4 REPLACING THE OPTICAL WINDOW 38 6 5 TROUBLESHOOTING 39 7 CONTENT OF THE PACKAGE SUPPLIED 40 8 SPARE PARTS ACCESSORIES 40 ...

Страница 2: ...tion signalling anomalies in its functioning or excessive closeness to the threshold of detection and therefore a possible error A digital input allows you to select the HMD sensitivity so as to ensure a reliable detection of both cold T 450 C and hot T 650 C material s 1 2 FIELDS OF APPLICATION The ID2202 is designed specifically for use in steel hot rolling mill plants but it can also be used in...

Страница 3: ...otected against short circuits Response time ON OFF typ 0 2 ms min 0 1 max 0 3 ms typ 0 3 ms min 0 2 max 0 5 ms Power supply rated voltage 24 Vdc 20 32Vdc 50mA Power supply of cooling device water filtered 300 µm 3 5 L min 0 2 bar 2 bar max 1 4 GAS threads Working temperature 40 70 C 40 158 F Storage temperature 40 70 C 40 158 F Degree of protection IP66 NEMA 4X Dimensions not including connectors...

Страница 4: ...s There is an optical window 4 on the front side through which the IR sensor inside the HMD observes the material to detect A green LED that is inside the HMD can be seen through the optical window 2 Exterior appearance On the rear side of the photodetector there are the following connection and signalling devices bayonet connector 6 contacts directive MIL C 5015 5 two colour red green LED 6 poten...

Страница 5: ...y accessed for inspection and maintenance The junction box should represent the connection point with the automation system Pin Signal Function A 24VDC D 0VDC Power input C MATP Presence of material digital output PNP B HEALTHY Reliable detection digital output PNP F TEST Test digital input E SSEL Sensitivity selection digital input 4 Circular connector 5 Electrical connections Danieli Automation ...

Страница 6: ...d on causing the MATP output to activate SSEL sensitivity selection It is possible to select the coarse sensitivity of the detector ID2202 by activating or not the SSEL digital input that is to say connecting it or not to the power supply The potentiometer located on the rear panel provides the fine control SSEL Sensitivity OFF HIGH like ID2200 ON LOW like ID2000 The SSEL input may be reported on ...

Страница 7: ...when presence of material is detected The LED allows the operator provided with an electric torch with filament lamp to identify where the ID2202 field of view is The operator comes in front of the HMD and moves the torch aimed at the HMD in the area where it is assumed the HMD field of view is Sighting can be precisely identified by the corresponding switching on of the LED The two toned green re...

Страница 8: ...TERIAL Signal near the threshold of presence of material anyway below the threshold The LED flashes more and more frequently as the signal approaches the threshold PRESENCE OF MATERIAL Signal near the threshold of presence of material anyway above the threshold The LED flashes more and more frequently as the signal approaches the threshold Detection is NOT RELIABLE PRESENCE OF MATERIAL Signal beyo...

Страница 9: ... from ID2000 and ID2200 does not have the NPN output of presence of material pin B On this pin ID2202 has the HEALTHY output PNP type To enable the test function it is necessary that ID2000 and ID2200 apply a 24V between the pins F and E In ID2202 instead the test function is enabled by applying 24V just on pin F whilst pin E is used as input for selecting the SSEL sensitivity Example ID2200 wired...

Страница 10: ...diagram for SSEL OFF SENS HI HIGH sensitivity and SSEL ON SENS LOW LOW sensitivity respectively lines represent the maximum installation distance based on different diameters of the rolled product The diagram gives the value of the permissible maximum installation distance for the operator according to the estimated or measured temperature of the material ATTENTION The diagram gives the maximum di...

Страница 11: ...ximum distance of use varies according to the rolled product s temperature and dimension 8 Angle of horizontal reading Danieli Automation Standard Installation Use and Maintenance Manual ID2202 Certified by OneDoc A 620 107 Rev 04 MU 34 145 1061394 ...

Страница 12: ...rect measurement fumes and steam may be removed blowing air at low discharges using for example an industrial fan ATTENTION Avoid fastening the detector onto structures subject to vibrations Between the detector and bars there must not be any objects still or moving that can interfere with detection It may be opportune to equip the photodetector with mechanical and additional thermal protection th...

Страница 13: ...n fig 10 the observation field of ID2202 is from top to down while a screen protects it from external light sources 10 Example of correct positioning Incorrect installation shown in fig 11 the observation field of ID2202 is from down to top non opportune light sources affect the ID2202 thus increasing the risk of incorrect detection 11 Example of incorrect positioning Protection screen Danieli Aut...

Страница 14: ... deriving from the rolled product we recommend the use of protective screens against the radiation generally a more effective solution than water cooling In the event of overheating due to direct radiation which cannot be avoided use a cooled protection see chapter 8 5 6 SIGHTING To verify sighting use an infrared source for example an electric torch or a piece of heated bar positioned in the area...

Страница 15: ...cing sensitivity while in the second case it would be better to increase it LED flashing can be useful to determine the low limit of sensitivity and to define a safety margin in the presence of material when rolling a cold material of small size reduce sensitivity until the LED starts flashing slowly which means that a detection threshold is approaching From this position increase again sensitivit...

Страница 16: ...eck that protections supplied with the device are in working order Check the glass window of the photodetector clean or replace if necessary Check connector and electrical cable condition clean or replace if necessary ATTENTION Do not use water machine for the external cleaning of the photodetector 6 3 CLEANING THE OPTICAL WINDOW A clean cloth must be used to clean the optical window paying attent...

Страница 17: ...f Test chapter 3 2 If the Self Test works check the glass window condition clean or replace if necessary check the sighting and adjust if necessary verify sensitivity setting according to the object to detect If the Self Test does not work check that the power supply is present check the connector check the external cabling Danieli Automation Standard Installation Use and Maintenance Manual ID2202...

Страница 18: ...ORIES Description Code D A Complete ID2202 detector 5122000031 Protection glass 3985000035 Connection cable L 2m 6 6 ft 5331000239 9 ACCESSORIES Description Code D A Cooled protection 5915000475 Front protection with air cleaning 5915000450 1 2 3 4 Danieli Automation Standard Installation Use and Maintenance Manual ID2202 Certified by OneDoc A 620 107 Rev 04 MU 41 145 1061394 ...

Страница 19: ... dimensions of the photodetector Figure 14 shows an example of construction of a support designed to contain and protect the ID2202 photodetector 13 Dimensions of the detector DIN reference mm Danieli Automation Standard Installation Use and Maintenance Manual ID2202 Certified by OneDoc A 620 107 Rev 04 MU 42 145 1061394 ...

Страница 20: ...de users with information and explanations and to obtain the support necessary for repairs and maintenance Contact the customer assistance office by phone fax or e mail tel 39 0432 518999 fax 39 0432 518188 e mail service dca it Danieli Automation Standard Installation Use and Maintenance Manual ID2202 Certified by OneDoc A 620 107 Rev 04 MU 43 145 1061394 ...

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