130BA779.11
0
60
0
60
0
60
0
20
40
60
80
100
Discharge Damper Solution
IGV Solution
VLT Solution
Ener
gy c
onsumed
Ener
gy c
onsumed
Ener
gy c
onsumed
Input po
w
er %
Volume %
Illustration 2.5 Energy Savings
Discharge dampers reduce power consumption somewhat.
Inlet Guide Vans offer a 40% reduction but are expensive
to install. The Danfoss frequency converter solution
reduces energy consumption with more than 50% and is
easy to install.
2.6.5 Example with Varying Flow over 1
Year
This example is calculated based on pump characteristics
obtained from a pump datasheet.
The result obtained shows energy savings in excess of 50%
at the given flow distribution over a year. The pay back
period depends on the price per kWh and price of
frequency converter. In this example it is less than a year
when compared with valves and constant speed.
Energy savings
P
shaft
=P
shaft output
Illustration 2.6 Flow Distribution over 1 Year
175HA209.11
60
50
40
30
20
10
H
s
0
100
200
300
400
(mwg)
B
C
A
750rpm
1050rpm
1350rpm
1650rpm
0
10
20
30
(kW)
40
50
60
200
100
300
(
m
3
/h
)
(
m
3
/h
)
400
750rpm
1050rpm
1350rpm
1650rpm
P
shaft
C
1
B
1
A
1
Illustration 2.7 Energy
m
3
/
h
Distri-
bution
Valve regulation
Frequency converter
control
% Hours Power
Consump-
tion
Power
Consump-
tion
A
1
- B
1
kWh
A
1
- C
1
kWh
350
5
438
42.5
18.615
42.5
18.615
300 15
1314
38.5
50.589
29.0
38.106
250 20
1752
35.0
61.320
18.5
32.412
200 20
1752
31.5
55.188
11.5
20.148
150 20
1752
28.0
49.056
6.5
11.388
100 20
1752
23.0
40.296
3.5
6.132
Σ
100 8760
275.064
26.801
Table 2.4 Result
2.6.6 Better Control
If a frequency converter is used for controlling the flow or
pressure of a system, improved control is obtained.
A frequency converter can vary the speed of the fan or
pump, obtaining variable control of flow and pressure.
Furthermore, a frequency converter can quickly adapt the
speed of the fan or pump to new flow or pressure
conditions in the system.
Simple control of process (Flow, Level or Pressure) utilising
the built-in PI control.
Product Overview
VLT
®
HVAC Basic Drive FC 101 Design Guide
14
MG18C502 - Rev. 2013-09-06
2
2
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