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User Guide 

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 Plate Type Heat Exchangers, Single plate & Semi-welded - Installation, Commissioning and Maintenance

© Danfoss | DCS (ms) | 2019.07

BC172686461130en-000201 | 3

Introduction

Safety alert notices

This user guide is a guide for installation,

commissioning and maintenance of plate type

heat exchangers supplied by Danfoss.

It is meant for those who are responsible for the

installation, the use and maintenance of the heat

exchangers. We recommend that you read this

user guide carefully before commencing any

work.

This user guide is applicable for all plate type 

heat exchangers produced and supplied by 

Danfoss.

Danfoss can not be held responsible or liable for

damage as a result of incorrect installation, use

and/or maintenance of Danfoss plate type heat

exchanger or damage caused by as not 

complying with the instructions in this user guide.

Please note that our plate type heat exchangers

are specially designed and built for the maximum 

design conditions (pressures, temperatures, 

capacities and type of fluids) provided by the 

customer and stated on the nameplate.

The following must always be observed when

installing or servicing plate heat exchangers: 

•  Comply with national/local safety regulations

•  Ensure that the heat exchanger is 

 unpressurized

•  Ensure that the heat exchanger is cooled down 

  to a temperature below 40 °C (104 °F) 

 

Warning symbols refer to safety alert notices.

Warning/safety notices should be observed

carefully to prevent:

Personal injury caused by:

•  Wrong transport/lifting

•  Burning/freezing as a result of touching  

  parts with extreme temperatures.

•  Burning/freezing/poisoning as a result 

  of uncontrolled release of pressurized 

 media

•  Contact with chemicals

•  Touching sharp edges of e.g plates or 

 cassettes

Equipment damage caused by:

•  Wrong transport/lifting

•  Liquid hammering

•  External forces

•  Corrosion

•  Chemical action

•  Erosion

•  Material fatigue

•  Thermal and/or mechanical shock

•  Freezing

•  Blocking of the heat exchanger due to 

 particles

Sudden pressure peaks beyond the maximum

operating pressure (or pressure surges) which

can occur during start-up or stopping of the

system can severely damage the heat exchanger

and should be prevented. Danfoss can not be

held responsible for any damage as a result of

any operation deviating from the original design

conditions.

Содержание S19

Страница 1: ...www PHE danfoss com User Guide Plate Type Heat Exchangers Single plate Semi welded Installation Commissioning and Maintenance...

Страница 2: ...port and lifting 9 Piping system 10 Filtration 10 Installing the pipe connections 10 Commissioning 11 Start up process 11 Shut down 12 Shut down for a short period 12 Shut down for a long period 12 Ma...

Страница 3: ...and stated on the nameplate The following must always be observed when installing or servicing plate heat exchangers Comply with national local safety regulations Ensure that the heat exchanger is unp...

Страница 4: ...pressure Total internal volume Fluids per side Max pressure drop Assembly A measure max Min max working temp 1727 MADE IN DENMARK Plate heat exchanger type S19 IRF76804 12 2018 Serial No Marking Month...

Страница 5: ...Side Fluid Ammonia Ethylene glycol 25 00 Liquid viscosity mPa s 0 1855 3 6207 Liquid density kg m3 649 1 1039 1 Liquid heat capacity kJ kg K 4 575 3 755 Liquid thermal conductivity W m K 0 583 0 451 V...

Страница 6: ...k consists of single plates fitted with a flow gasket on each plate to seal the plate pack The number of plates size and dimension depend on the thermal output required The number of plates determines...

Страница 7: ...by the gasket configuration the plate code index and the plate geometry e g thermal short or thermal long geometry Fig 5 Single plates Left and Right plates and flow Fig 6 Semi welded plates cassette...

Страница 8: ...exchanger with a screen plate to prevent the risk of human exposure to the surface and fluids If storing the plate heat exchanger for a longer period of time i e more than one month 30 days the follo...

Страница 9: ...tightening elements from the pallet Place straps around opposite bolts on each side of the column 1 Lift the unit vertically from the pallet 2 Remove the pallet securely 3 Slowly lower the heat exchan...

Страница 10: ...iping system make earthing to the piping opposite of the plate heat exchanger Never use the heat exchanger for earthing as plates and gaskets might be severely damaged When fitting threaded pipe to th...

Страница 11: ...he outlet for pressure equalization and subsequently gradually open the inlet to the heat exchanger Activate the refrigerant system following normal procedure If a high pressure difference is present...

Страница 12: ...commend that fluid is circulated in the plate heat exchanger for no less than 30 minutes Rinsing After using any type of cleaning agent always rinse the plate heat exchanger thoroughly with fresh wate...

Страница 13: ...ubricant Shut down the heat exchanger as described in section Shut down Make sure the heat exchanger cools down 40 C 104 F The liquid side must be drained and the refrigerant side must be properly eva...

Страница 14: ...gents may be used Cassettes are only cleanable on the brine side and all precautions must be taken to avoid any water or cleaning agent entering the welded cassettes Consult a cleaning specialist for...

Страница 15: ...eanable When ordering new plates cassettes all data from the nameplate is required New plates cassettes are supplied with complete gaskets ready for immediate installation Gasket replacement Glue free...

Страница 16: ...tie bolts and grease the threads Install the long tie bolts and tighten evenly in the numbered order 1 2 3 4 fig 14 until a resistance can be noticed i e the follower shall have a parallel closing mo...

Страница 17: ...CIP and manual cleaning PHE audit Replace ring and main body gaskets Leak detection refrigerant CIP and manual cleaning 6 7 PHE audit Leak detection refrigerant CIP cleaning PHE audit Leak detection r...

Страница 18: ...nded to have the installation and maintenance carried out by properly trained personnel Troubleshooting Problem Possible cause Possible solution Leakage Connection sealing damaged Check the rubber lin...

Страница 19: ...co current flow instead of counter current Check direction of pump flows Air trap has developed in the plate package or piping work Ordering parts When ordering spare parts it is important to provide...

Страница 20: ...t notice This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary eady agreed All trademarks in this material are propert...

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