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PERFORMANCE

(continued)

SENSITIVITY

The valve will respond to a 2% change in input current
throughout  the  rated  current  range  except  for  the
deadband region.

PULSE WIDTH MODULATION

When using a pulse width modulated current input, do
not exceed 110 mA for single coil devices or 150 mA
(algebraically summing the currents in coil A and B) for
dual coil devices. Avoid pulse width modulated frequen-
cies between 300 and 500 Hz, which approach the pilot’s
resonant frequency of 400 Hz.

AMPLITUDE AND PHASE RESPONSE

Amplitude and phase response of the MCV105C tested
over the given frequency range with supply pressure of
225 psi. Amplitude response curve is on top; phase lag
is on bottom. The amplitude at low frequency is 40 

±

 15

mA and the load is 650 psi. Frequency response varies
with the applied load. Curves are shown with a current
driver.

1352

ENVIRONMENTAL

SHOCK

50  G’s  for  11  milliseconds.  Three  shocks  in  both
directions of the three mutually perpendicular axes for a
total of 18 shocks.

VIBRATION

Withstands a vibration test designed for mobile equip-
ment control consisting of two parts:
1.

Cycling from 5 to 2000 Hz in each of the three axes.

2.

Resonance  dwell  for  one  million  cycles  for  each

resonance point in each of the three axes.

Subject to acceleration levels of 1 g to 46 G’s.  Accelera-
tion level varies with frequency.

HUMIDITY

After being placed in a controlled atmosphere of 95%
humidity at 49 ° C (120° F) for 10 days, the EDC will
perform within specification limits.

WIRING

Two wiring styles are available:  MS and Packard connec-
tors. The MS connector  has four pins, only two of which are
used (A and B) for single coil devices.  (Note: device MS
connector is not field-replaceable.)  Its mate is part number
K08106 bag assembly (MS3106E-14S-2S).  See MS Con-
nector Pin Orientation, page 9,  for proper pin locations.  With
both designs, phasing is such that a positive voltage on the
Red wire (Pin B) will cause a pressure rise at the C2 port for
single coil valves.

The mating Packard connector is part number K03383 bag
assembly comprised of:

1.

2 (or 4) 14-16 gauge sleeves

2.

2 (or 4) 18-20 gauge sleeves

3.

1 plastic housing

4.

2 (or 4) gray cable seals

5.

2 (or 4) green cable seals

6.

2 (or 4) blue cable seals

See Ordering Information, page 1.

To assemble the female tower connector, use the follow-
ing directions:

1.

Isolate the wires that extend from the command source

to the EDC.

2.

Strip back the insulation 5.5 millimeters on both sides.

3.

Push a ribbed cable seal over each of the wires with the

smaller-diameter shoulder of the seals toward the wire
tip.  Select the pair of seals that fits tightly over the wires.
The distance from the tip of the wires of the first (nearest)
rib should be 9.5 millimeters.  Thus the insulation should
just protrude beyond the seal.

4.

Select the larger of the two sets of pins, as measured at

Dimension A.  See Dimension A diagram, page 9,  if
using 14-16 gauge wire.  Choose the smaller if using 18-
20 gauge.  Place the wire into the socket so that the seal
edge is pushed through and extends slightly beyond the
circular tabs that hold it in place.  See Packard connector
Crimp,  page  9,  crimp  in  the  locations  shown  with  a
Packard 12014254 crimp tool.

5.

Manually insert the assembled wires into the back end

(large hole) of the plastic housing.  Push until the wire
detents with an audible click, then pull back slightly to

0 db

-3 db

-6 db

-9 db

-60°

-120°

-180°

10 Hz

20 Hz

10 Hz

20 Hz

1 Hz

1 Hz

© Danfoss, 2014-05 

11152452 • Rev AA • May 2014

8

Содержание MCV105C

Страница 1: ...ly replaced in the field Single or dual coil torque motor FEATURES The standard EDC is a single coil one input to the torque motor Packard connector device The first option is a dual coil which allows two command sources to be compared at thetorquemotor theresultingsignalbeingthealgebraicsum between the two Connectors are the second connector option available Dual pilot coils are available with bo...

Страница 2: ... drive the pilot to full stroke Table B SuggestedVoltageDrives below demonstratesthis relationship and lists the suggested voltage drives for two coil temperatures MAXIMUM CONTINUOUS VOLTAGE THAT WILL NOT DAMAGE THE DEVICE 6 0 Vdc 200 F 93 3 C dual coil 7 5 Vdc 200 F 93 3 C single coil 23 ohm 30 Vdc 200 F 93 3 C single coil 643 ohm COIL INDUCTANCE 0 085 Henries single coil 23 ohm 0 062 Henries A B...

Страница 3: ...umber K21436 which includes instructions ITEM PART 1 MCV116A3102 1 PILOT STYLE 22 1 MCV116A3204 1 PILOT STYLE 23 1 MCV116A3101 1 PILOT STYLE 26 1 MCV116A3201 1 PILOT STYLE 27 1 MCV116A3501 1 PILOT STYLE 46 2 K13340 1 LINK COVER 3 K13341 1 COVER GASKET 4 9004101 1190 1 O RING 93 I D X 103 5 K07057 2 SOC HD CAP SCREW 1 4 20 X 5 8 6 K11615 1 HEX SEAL NUT 5 16 24 7 K04064 4 SOC HD CAP SCREW 10 32 X 5 ...

Страница 4: ... Silicone Oil Kit 4000 cs 8 K04196 1 Connector Gasket 9 K08687 4 Connector Screw for MS 10 K01314 1 Connector MS 11 K08688 4 Connector Screw for Packard 12 K08106 1 Mating Electrical Connector MS 13 K08014 1 Feed Through Assy Cover Plate 14 K07533 1 Feed Through Assy 4 pin Packard W P 15 K03384 1 Mating Electrical Packard W P 16 K00829 2 O ring control port 17 K00830 1 O ring return port 18 K08573...

Страница 5: ...s to 12 15 in lb 16 20 N m 6 Verify that wire to pin connections are correct before soldering wires Also ensure that the connector gasket see Table D Service Parts Item 3 page 4 is in place before soldering 7a For the MS style connector ensure that the cups have sufficient solder approximately level If additional solder is required place solder iron against the base of thecupandaddsolder Whilesold...

Страница 6: ...DIA HOLES 002 DRILLED THROUGH 90 APART 5625 18 SAE STR THD O RING BOSS SYSTEM PRESSURE GAUGE PORT A 5625 18 SAE STR THDO RINGBOSS CHARGE PRESSURE GAUGEPORT 5625 18 SAE STR THD O RING BOSS SYSTEM PRESSURE GAUGE PORT B 273 05 10 75 9 65 0 38 72 64 2 86 101 60 4 0 78 23 3 08 79 76 3 14 CAUTION DO NOT ADJUST NULL ON PILOT STAGE USE SECOND STAGE NULL ADJUST DIMENSIONS Dimensions of the MCV105C EDC in m...

Страница 7: ... the pilot a stand alone closed loop pressure control valve The second stage of the EDC uses a piston and rotary valve arrangementthatservestoseparatethenulldeadbandfrom the feedback giving both safety against null drift and quick dynamic response to command changes The second stage s null adjust is set with the modulating spring compressed to the equivalent of 12 psi which is the amountofdifferen...

Страница 8: ...sed A and B for single coil devices Note device MS connector is not field replaceable Its mate is part number K08106 bag assembly MS3106E 14S 2S See MS Con nectorPinOrientation page9 forproperpinlocations With both designs phasing is such that a positive voltage on the Red wire Pin B will cause a pressure rise at the C2 port for single coil valves The mating Packard connector is part number K03383...

Страница 9: ...Crimp location and distance from tang to third rib of Packard Weather Pack Connector Packard Weather Pack interlocked connector halves with parts identified Two wire connector shown CABLE SEALS SIDE B RED BLACK SHROUD CONNECTOR SIDE A DOUBLE PLUG SEAL TOWER CONNECTOR MOUNTING Danfoss Danfoss If there isamanual control mountedonthe pump it must be removed before the MCV105B is mounted To do so Danf...

Страница 10: ...uce erratic results 5 Putthe2shortscrews 1 4 20x3 4 throughthebosses onthesideofthevalve Putthetwolongscrews 1 4 20 x 2 5 through the valve body See Dimensions page 6 Torquethefourscrews inacrosspatternstartingwith the bolt closest to the pilot to 10 11 ft lbs Note Impropertorqueingmaycausecontroltobindand produce erratic results 6 If needed install control orifices under both servo covers SLEEVE ...

Страница 11: ...lure mode is likely to be one of the following six 1357 Location of one of the servo gauge ports on the pump WARNING Electrical actuation of the valve and or hydraulic jogging of the valve may cause pump output and movement by the driven machine Take precautions to ensure that no personnel are in a position to be injured by the machine if it should move TROUBLESHOOTING FAILURE MODES A NO PUMP OUTP...

Страница 12: ...current drive is high enough jog the manual operator on the pilot If full output is attained replacethepilot Ifpumpoutputislowonbothsides ofnull thefiltermaybepluggedinthesecondstage Ifthepumpoutputisfullononesideandlowonthe other replace the pilot F PUMP NULL DEADBAND IS ASYMMETRICAL 1 Adjust the second stage null using the null adjust procedure described previously 2 Iftheproblempersistsandtheno...

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