2 | © Danfoss | DCS (CC) | 2018.06
8510283P01B - FRCC.PI.047.A3.02
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This
also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trade-
marks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
5 – Leak detection
Never pressurize the circuit with oxygen or dry
air. This could cause fire or explosion.
• Do not use leak detection dye.
• Perform a leak detection test on the complete
system.
• The low side test pressure must not exceed 31 bar
/450 psi.
• When a leak is discovered, repair the leak and
repeat the leak detection.
6 – Vacuum dehydration
• Never use the compressor to evacuate the system.
• Connect a vacuum pump to both the LP & HP
sides.
•
Pull down the system under a vacuum of
500 µm Hg (0.67 mbar) / 0.02 inch Hg absolute.
• Do not use a megohmmeter nor apply power to
the compressor while it is under vacuum as this
may cause internal damage.
7 – Electrical connections
• Switch off and isolate the main power supply.
• All electrical components must be selected as per
local standards and compressor requirements.
• Refer to page 1 for electrical connections details.
For three phase applications, the terminals are
labeled T1, T2, and T3.
• Danfoss scroll compressors will only compress gas
while rotating counter-clockwise (when viewed
from the compressor top). Three-phase motors,
however, will start and run in either direction,
depending on the phase angles of the supplied
power. Care must be taken during installation to
ensure that the compressor operates in the correct
direction.
• Use ø 4.8 mm / #10 - 32 screws and ¼” ring
terminals for the power connection with ring
connect screw terminal (C type). Fasten with 3 Nm
torque.
• Use a self tapping screw to connect the compressor
to earth.
8 – Filling the system
• Keep the compressor switched off.
• Keep the refrigerant charge below the indicated
charge limits if possible. Above this limit; protect
the compressor against liquid flood-back with a
pump-down cycle or suction line accumulator.
• Never leave the filling cylinder connected to the
circuit.
Compressor models
Refrigerant charge limit
LLZ013-015-018
4.5 kg / 10 lb
LLZ024-034
7.2 kg / 16 lb
9 – Verification before commissioning
Use safety devices such as safety pressure switch
and mechanical relief valve in compliance with both
generally and locally applicable regulations and
safety standards. Ensure that they are operational
and properly set.
Check that the settings of high-pressure switches
don’t exceed the maximum service pressure of any
system component.
• A low-pressure switch is recommended to avoid
low pressure operation.
Minimum setting for R404A/R507 1.3 bar (absolute) / 19 psia
Minimum setting for R452A
1.2 bar (absolute) / 17.6 psia
Minimum setting for R448A/R449A 1.0bar (absolute) / 14.5psia
• Verify that all electrical connections are properly
fastened and in compliance with local regulations.
• When a crankcase heater is required, it must be
energized at least 24 hours before initial start-up
and start-up after prolonged shutdown.
10 – Start-up
• Never start the compressor when no refrigerant is
charged.
•
Do not provide any power to the compresor
unless suction and discharge service valves are
open, if installed.
• Energize the compressor. It must start promptly.
If the compressor does not start, check wiring
conformity and voltage on terminals.
•
Eventual reverse rotation can be detected by
following phenomena; the excessive noise,
no pressure differential between suction
and discharge, and line warming rather than
immediate cooling. A service technician should
be present at initial start-up to verify that supply
power is properly phased and that the compressor
is rotating in the correct direction. For LLZ
compressors, phase monitors are required for all
applications.
• If the internal overload protector trips out, it must
cool down to 60°C / 140°F to reset. Depending on
ambient temperature, this may take up to several
hours.
11 – Check with running compressor
Check current draw and voltage. Measurement
of amps and volts during running conditions must
be taken at other points in the power supply, not in
the compressor electrical box.
• Check suction superheat to reduce risk of slugging.
• Observe the oil level in the sight glass (if provided)
for about 60 minutes to ensure proper oil return to
the compressor.
• Respect the operating limits.
•
Check all tubes for abnormal vibration.
Movements in excess of 1.5 mm / 0.06 in require
corrective measures such as tube brackets.
•
When needed, additional refrigerant in liquid
phase may be added in the low-pressure side as far
as possible from the compressor. The compressor
must be operating during this process.
• Do not overcharge the system.
• Never release refrigerant to atmosphere.
•
Before leaving the installation site, carry out
a general installation inspection regarding
cleanliness, noise and leak detection.
• Record type and amount of refrigerant charge
as well as operating conditions as a reference for
future inspections.
12 – Maintenance
Internal pressure and surface temperature
are dangerous and may cause permanent injury.
Maintenance operators and installers require
appropriate skills and tools. Tubing temperature
may exceed 100°C / 212°F and can cause severe
burns.
Ensure that periodic service inspections to
ensure system reliability and as required by local
regulations are performed.
To prevent system related compressor problems,
following periodic maintenance is recommended:
•
Verify that safety devices are operational and
properly set.
• Ensure that the system is leak tight.
• Check the compressor current draw.
• Confirm that the system is operating in a way
consistent with previous maintenance records and
ambient conditions.
•
Check that all electrical connections are still
adequately fastened.
• Keep the compressor clean and verify the absence
of rust and oxidation on the compressor shell,
tubes and electrical connections.
• Acid / moisture content in system and oil should
be checked regularly.
13 - Warranty
Always transmit the model number and serial
number with any claim filed regarding this product.
The product warranty may be void in following
cases:
• Absence of nameplate.
•
External modifications; in particular, drilling,
welding, broken feet and shock marks.
• Compressor opened or returned unsealed.
•
Rust, water or leak detection dye inside the
compressor.
• Use of a refrigerant or lubricant not approved by
Danfoss.
• Any deviation from recommended instructions
pertaining to installation, application or
maintenance.
• Use in mobile applications.
• Use in explosive atmospheric environment.
• No model number or serial number transmitted
with the warranty claim.
14 – Disposal
Danfoss recommends that compressors
and compressor oil should be recycled
by a suitable company at its site.
