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Required tools

Following tools are required to install the electric machine:

•

Grease pump.

•

Ratchet torque wrench.

•

Hex head wrench kit with different metric sizes.

•

Socket wrench kit with different metric sizes.

•

Cable gland tightening tool. Size according to cable glands.

•

Cable skinning knife.

•

Crimping tool for cable lugs. Consult cable lug manufacturer for correct size.

•

Lifting slings with sufficient rated capacity.

•

Lifting eyes. Size according to machine type. See Chapter

Insulation resistance test

Do not touch the electric machine during the insulation resistance check. Discharge the

electric machine afterwards.

Measure the insulation resistance of the electric machine before and after the installation of

the electric machine.

Use a voltage of 500 V in the insulation resistance test.

Measure the insulation resistance of the electric machine before and after the installation of the electric
machine. Because of the structure of the electric machine, it is possible that the stator is damaged during
the installation.

If the electric machine is in continuous use, it is recommended to do the insulation resistance test three
or four times a year.

The reference value of 150 MΩ must be exceeded in room temperature. Contact Danfoss representative if
the reference value is not exceeded. Reference value of 150 MΩ should not be exceeded at reference
ambient temperature 25°C (measured with 500 V

DC

/ 1 min Megger).

Mechanical installation

Allowed mounting positions

If the application is a moving work machine or similar, it is allowed to deviate from the

allowed mounting position for the duration of 30% of the work cycle. This applies to electric

machines with grease lubricated bearings.

User Guide

EM-PMI540-T1500

Installation

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©

Danfoss | July 2021

BC265856800806en-000201

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Содержание EM-PMI540-T1500

Страница 1: ...User Guide Motor Generator EM PMI540 T1500 www danfoss com ...

Страница 2: ...Revision history Table of revisions Date Changed Rev July 2021 Updated user guide 0201 User Guide EM PMI540 T1500 2 Danfoss July 2021 BC265856800806en 000201 ...

Страница 3: ...er 22 Mounting structure 23 Supporting structure requirements 23 Shaft alignment and load 24 Transportation and storage Transportation 27 Receiving and unpacking 27 Lifting 27 Storage 29 Extended storage 30 Installation Required tools 32 Insulation resistance test 32 Mechanical installation 32 Allowed mounting positions 32 Mounting the electric machine 34 Cooling connections 37 Electrical installa...

Страница 4: ...nd lubrication 61 Cooling system maintenance 63 Dismounting Troubleshooting Aftersales Service policy 67 Service parts 67 Disposal Storage installation and maintenance checklists User Guide EM PMI540 T1500 Contents 4 Danfoss July 2021 BC265856800806en 000201 ...

Страница 5: ... electric machine frame model EM PMI540 T1500 XXXX XX The naming codes of the electric machine Part of the name Meaning EM Electric Machine PMIXXX or PMEXXX Permanent Magnet Internal and a number relative to the diameter of the electric machine or Permanent Magnet External and a number relative to diameter of the electric machine TXXXX Average continuous torque of the motor range relative to the l...

Страница 6: ...ith NE4 option Foot mounting None FM Foot Foot mounting shaft height 315mm Bearing insulation Non insulated bearings Non insulated bearings BIN Insulated bearing in N end Insulated bearing in N end BIA Insulated bearing in both ends Insulated bearing in both ends Shaft grounding None No shaft grounding SG1 D end shaft grounding In built grounding ring Rotation sensor resolver None No resolver RES1...

Страница 7: ...in machines with shaft heights 56 mm and higher Measurement evaluation and limits of vibration severity Warranty Danfoss offers warranty against defects in workmanship and materials for its products for a period of twelve 12 months from commissioning or eighteen months 18 from delivery Incoterms EXW whichever occurs first In order for the warranty to be valid the customer must follow the requireme...

Страница 8: ...Syncronous Reluctance assisted Permanent Magnet S1 Duty type according to the IEC60034 Continuous running duty S9 Duty type according to the IEC60034 Duty with non periodic load and speed variations Responsibility of the manufacturer Danfoss is responsible for the safety reliability and performance of the electric machine only if Handling mounting installation operation and maintenance are done by...

Страница 9: ...dous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION may also alert against unsafe practices NOTICE Indicates a potentially hazardous situation which if not avoided could result in property damage Safety symbols The following safety and information related ...

Страница 10: ...t damage to the eye could be caused if bearing grease melted nitrile rubber radial lip seal glycol or other fluids splash Use hearing protective equipment when you work on the electric machine Hearing injuries can be caused by too loud noise noise in excess of 85 dBA Use head protective equipment like helmet when you lift the electric machine Head injuries can be caused by object impact Use cut re...

Страница 11: ...t pacemaker metal implants or hearing aids must consult a doctor before they enter the following areas Areas in which electric equipment and parts are operated Areas in which electric equipment with permanent magnets are stored mounted operated or repaired If necessary perform a special electromagnetic compatibility EMC test on the installation EMC stands for Electromagnetic compatibility It is th...

Страница 12: ...ical mobile work machines or buses The electric machines feature Synchronous Reluctance assisted Permanent Magnet SRPM motor technology having several advanced features Extremely compact and robust structure High efficiency throughout the operation range Liquid cooling with water glycol mixture Low coolant flow required High allowed coolant temperature IP65 enclosure class to maximize reliability ...

Страница 13: ...o be used as a motor or generator and as a part of a machinery for example in Power train of a marine vessel transportation vehicle or a heavy duty work machine Power generation equipment The electric machine is intended to be powered and controlled with an inverter or inverters capable of supplying three phase alternating current and that is capable of controlling the electric machine The electri...

Страница 14: ...ithout following the bearing lubrication instructions Touching the connection terminal of the electric machine or doing maintenance or adjustment operations on the electric machine with the electricity connected Accessing the connection box es if the shaft can be turned by an external prime mover Lifting the electric machine from wrong lifting points and without correct lifting equipment Lifting a...

Страница 15: ...chnology saves fuel and lowers emission and noise levels Overview of the Danfoss drive train system The electric machines are liquid cooled with water glycol mixture For more information see Chapter Cooling connections A low voltage measurement signal connector is attached to the electric machines Different temperature and resolver signals can be read depending on the machine options chosen For mo...

Страница 16: ...connections bores Grease escape fill connections depending on option BHS maintenance use only Air ventilation plug Vibration sensor connection points Electrical interfaces Power connections through the connection box Measurement connector connection through the connection box Anti condensation heater connection HEAT1 option through the connection box Bearing temperature connectors BTMP1 option Lea...

Страница 17: ...ion 11 Power connection cable gland six glands with DUAL option 12 Bearing temperature measurement connector N end BTMP1 option Connected through the connection box Type 4 pin M12 A coded male 13 Cable gland for anti condensation heater connection cables Anti connection heater connector inside the connection box 14 Low voltage connector measurement connector low voltage grounding through the conne...

Страница 18: ...e type code and options Serial No Serial number U Rated voltage Vrms I Rated current AC Irms P Rated power S9 according to IEC60034 1 kW n Rated speed rpm T Rated torque S9 at rated speed Nm PF Power factor f Rated supply frequency at nominal speed Hz Qc Rated coolant liquid flow l min Pole pairs Number of magnetic pole pairs of the machine Tc Rated coolant liquid input temperature C Mounting Allo...

Страница 19: ...ine Max pressure Cooling liquid max pressure CE Depending on the details of the delivery the rating plate might not have CE marking Tightening torques Tightening torque tolerance is 5 of the specified tightening torque Use threadlocking adhesive for RST bolts Do not install dry screws or other fastening equipment Add suitable lubrication for example Wuerth HSP 1400 to prevent excess friction Conne...

Страница 20: ...M14 148 218 255 M16 230 338 395 User Guide EM PMI540 T1500 Product overview 20 Danfoss July 2021 BC265856800806en 000201 ...

Страница 21: ...least one PT100 temperature sensor in the windings The amount of the sensors depend on the options chosen The temperature signal s can be read out from the measurement connector of the machine You can connect one temperature signal to the temperature surveillance pin in the inverter EC C1200 and make sure that the inverter has the machine temperature protection feature activated The maximum allowe...

Страница 22: ...ine use If the electric machine is driven with an inverter from a supplier other than Danfoss Editron the electric machine performance may differ from rated values The optimum performance of the electric machine is obtained with Danfoss Editron inverters These inverters are Compact and light Liquid cooled Tolerant to high mechanical vibration 10 G and shock 50 G Efficient efficiency 98 Reliable no...

Страница 23: ...ficiently rigid to prevent vibrations and mechanical failures Necessary actions should be taken to avoid corrosion on the mating housing arrangement The supporting structure for the electric machine must be such that the electric machine can be mounted using its allowed mounting positions see Chapter Allowed mounting positions The mounting space must be adequate for the electric machine mounting a...

Страница 24: ...s and shaft failures Flexible coupling does not compensate for excessive misalignment The type of the electric machine shaft is cylindrical shaft with diameter of 70 mm h7 and contact length of 130 mm The flange type is SAE 1 2 Transmission housing Alignment between the shaft and mating structure must be accurate The misalignment can be parallel or angular misalignment or combination of those With...

Страница 25: ...0 03 0 07 3000 4000 0 02 0 05 4000 6000 0 02 0 03 Angular alignment of the shaft and mating structure Maximum angular misalignment values Non flexible coupling Flexible coupling rpm mm 100 mm mm 100 mm 0 1000 0 06 0 10 1000 2000 0 05 0 08 2000 3000 0 04 0 07 3000 4000 0 03 0 06 4000 6000 0 03 0 05 User Guide EM PMI540 T1500 Design principles Danfoss July 2021 BC265856800806en 000201 25 ...

Страница 26: ... DOC 000454 Calculate the relevant values with the help of the document Contact Danfoss service at https danfosseditron zendesk com hc en gb or send email to editron service danfoss com to obtain the document External shaft forces of the electric machine User Guide EM PMI540 T1500 Design principles 26 Danfoss July 2021 BC265856800806en 000201 ...

Страница 27: ...n supports of the electric machine Check upon arrival and unpacking The electric machine and the package must be inspected immediately upon arrival Make sure that the rating plate data in the cover letter complies with the purchase order Any external damage in shaft ends flanges electrical interfaces and paint must be photographed and reported immediately It is recommended to measure the insulatio...

Страница 28: ...ifting See the electric machine rating plate for weight information Lift the electric machine using the correct lifting lugs eyes only Do not go under a lifted load Lifting slings cannot touch the electric machine during the lifting User Guide EM PMI540 T1500 Transportation and storage 28 Danfoss July 2021 BC265856800806en 000201 ...

Страница 29: ...he lifting eyes should be mounted with their full threaded length Vertical lifting Install 4 pieces of lifting eyes to the lifting bores in the N end bearing shield non shaft end Lifting eye should be mounted with its full threaded length Storage Do not touch the electrical terminals when the shaft is rotated The electrical terminals have dangerous voltage during rotation Keep the electric machine...

Страница 30: ...ctric machine Rotate the shaft of the electric machine by hand monthly at least ten revolutions to prevent grease migration If necessary use a tool for example a spanner Do not damage the shaft in any case Extended storage Electric machines equipped with relubricable bearings apply grease before and after long term storage It is recommended to inspect the electric machine in storage at periodic in...

Страница 31: ...t pacemaker metal implants or hearing aids must consult a doctor before they enter the following areas Areas in which electric equipment and parts are operated Areas in which electric equipment with permanent magnets are stored mounted operated or repaired Risk of electric shock when working with the electric machine Use isolated electric tools Only trained and qualified personnel familiar with th...

Страница 32: ...stance test Measure the insulation resistance of the electric machine before and after the installation of the electric machine Because of the structure of the electric machine it is possible that the stator is damaged during the installation If the electric machine is in continuous use it is recommended to do the insulation resistance test three or four times a year The reference value of 150 MΩ ...

Страница 33: ...he allowed installation angles in each case Nominal allowed horizontal mounting position of the electric machine Allowed deviations from the horizontal mounting limitations Line type Meaning Allowed deviations from the horizontal mounting limitations continuous operation Depicted from the shaft end Allowed deviations from the horizontal mounting limitations for the maximum duration of 30 of the wo...

Страница 34: ...ot rails on the side of the electric machine 4 pieces For these mounting rails use bolts of minimum strength M10 8 8 and minimum 20mm thread engagement See Chapter Tightening torques for details 3 Align the electric machine with the mating housing alignment See Chapter Shaft alignment and load 4 Connect the shaft of the electric machine make sure to use full spline engagement Lubricate the spline ...

Страница 35: ...res for mounting the electric machine 12 pieces 3 Bores for the lifting eyes 4 Mounting foot rails see Main dimension drawing 5 Mounting bolts 12 pcs of DIN912 M12 socket head Not included in the delivery Vertical assembly In vertical assembly follow the Steps given in the previous Section Horizontal assembly User Guide EM PMI540 T1500 Installation Danfoss July 2021 BC265856800806en 000201 35 ...

Страница 36: ...e spline structure of the shaft DIN5480 W55x2x30x26x8a 5 Mounting bolts 12 pcs of DIN912 M12 socket head Not included in the delivery Foot mounting option The electric machine can be equipped with the foot mounting option FM1 For the installation of the electric machine use 8 pieces of mounting bolts M16 EN ISO 4014 4017 M16 10 9 bolts and washers that are tightened to 280 Nm See the Figure below ...

Страница 37: ... values can be found in the electric machine rating plate Aluminum frame water cooled construction is only to be used with a closed fresh water circulation with corrosive inhibitor described in the data sheet The water cooling circuit connection is described in the data sheet Use only suitable and high class connection parts and seals to connect the electric machine to the water circuit Check for ...

Страница 38: ...hat electricity is disconnected and shaft rotation is prevented When installing the connection box lid make sure there are no foreign particles between the connection box lid and the insulation and that all connection box fasteners are in place Missing or loose screws can compromise the insulation Make sure the power cables exit straight from the terminals and do not rub against the sharp cable th...

Страница 39: ... page 46 and Anti condensation heater connections on page 53 10 Connection box gasket The Figure below illustrates the connection box from the inside The power connections are located in the upper part of the connection box The lower part incorporates the low voltage signal cablings winding temperature bearing temperature and resolver from the low voltage connectors as well as the anti condensatio...

Страница 40: ...tric machines are intended to be powered and controlled by three phase alternating current supplied by an inverter or inverters The electric machine is not suitable for direct online use The amount of inverters depends on the electric machine and converter current ratings For an electric machine with option DUAL two connection boxes each containing one three phase system the electrical connection ...

Страница 41: ...Table below Cable gland assembly instruction can also be found from PFLITSCH gland catalog available from http www pflitsch de Use correct type of gland for different cable diameters These are shown in the Table below Cable gland alternatives Cable diameter Cable gland 35 mm2 50 mm2 70 mm2 Pflitcsh blueglobe mstri225 x x x Pflitcsh blueglobe mstri232 x x Blueglobe cable gland tightening torques Me...

Страница 42: ...n the Figure The distance A depends of the length of the cable lug used Measure with the cable lug that is used and cut to suitable length Install two layers of copper tape on the cable so that the distance B is covered Use 3M Copper Foil Tape 1181 or similar The maximum distance between the copper tape or the shield braid of the cable and the cable lug or the conductor which ever is closer is 10 ...

Страница 43: ...the sheath and cut the braid screen cover from 10 mm distance C from the gland bottom as shown in Figure below Make sure that the cable gland spring is against the cable sheath that is protected with copper tape before cutting the braid screen Cut the braid screen 5 Cut a piece of length D of the inner sheath shown below in the Figure Cutting the inner sheath The length D must equal to the length ...

Страница 44: ...See Figure below Connecting cable lug 7 Cut piece of shrink tube and shrink it over the cable lug and braid screen as shown in Figure below This is done to keep the braid screen in place and for extra insulation The shrink tube must be specified for operating temperature range from 40 ºC to 150 ºC Self gluing shrink tube is recommended User Guide EM PMI540 T1500 Installation 44 Danfoss July 2021 B...

Страница 45: ...id of the cable If the air gap is smaller use extra insulation shrink tube to cover the lug Cable lug connection to the connection box example only the connection box may look different 9 Screw the cable gland to the connection box as shown in the Figure above Tighten the cable gland from the body of the gland See Chapter Tightening torques Tighten from the body of the cable gland with the correct...

Страница 46: ... plugs DEUTSCH 0413 003 1605 size 16 DEUTSCH 0413 204 2005 size 20 See more information and instructions about DEUTSCH connectors at https www deutschconnector com The electric machine has a connector or a connection box which is used to read out in built temperature and rotation sensor resolver data from the electric machine The temperature data comes from PT100 sensors in the stator windings and...

Страница 47: ... windings 33 Temperature 2 PT100 N windings 32 Temperature 3 Temperature 3 PT100 P windings 45 Temperature 3 PT100 N windings 31 Temperature 4 Temperature 4 PT100 P windings option TEMP4 TEMP5 30 Temperature 4 PT100 N windings option TEMP4 TEMP5 29 Temperature 5 Temperature 5 PT100 P windings option TEMP4 TEMP5 44 Temperature 5 PT100 N windings option TEMP4 TEMP5 43 Temperature 6 Temperature 6 PT1...

Страница 48: ...OS_N Resolver RES_COS_N in built non contacting 35 Resolver COS_P Resolver RES_COS_P in built non contacting 20 Resolver SIN_N Resolver RES_SIN_N in built non contacting 36 Resolver SIN_P Resolver RES_SIN_P in built non contacting 21 Resolver EXCN Resolver EXCN in built non contacting 22 Resolver EXCP Resolver EXCP in built non contacting 10 Resolver shield Resolver SHIELD GROUND in built non cont...

Страница 49: ...tral Heater ground protective earth M5 screw inside connection box 3 Reserve 4 Reserve 5 Temperature 1 PT100 P windings 6 Temperature 1 PT100 N windings 7 Temperature 2 PT100 P windings 8 Temperature 2 PT100 N windings 9 Temperature 3 PT100 P windings User Guide EM PMI540 T1500 Installation Danfoss July 2021 BC265856800806en 000201 49 ...

Страница 50: ...11 PT100 N windings TEMP5 option 27 Temperature 12 PT100 P windings TEMP5 option 28 Temperature 12 PT100 N windings TEMP5 option 29 Resolver RES_COS_N in built non contacting RES1 option 30 Resolver RES_COS_P in built non contacting RES1 option 31 Resolver RES_SIN_N in built non contacting RES1 option 32 Resolver RES_SIN_P in built non contacting RES1 option 33 Resolver EXCN in built non contactin...

Страница 51: ...ling the electric machine to make sure the electric machine is correctly grounded The grounding points on the frame of the electric machine are for safety grounding and signal cables and power cable shields have their own grounding points The machine enclosure grounding point safety grounding User Guide EM PMI540 T1500 Installation Danfoss July 2021 BC265856800806en 000201 51 ...

Страница 52: ...tage cable grounding points Power cable grounding through the cable gland Testing the power cable shield grounding earthing User Guide EM PMI540 T1500 Installation 52 Danfoss July 2021 BC265856800806en 000201 ...

Страница 53: ...g connection is valid 1 Connect one terminal of the measurement device to the low voltage cable shield in the non machine end of the cable 2 Connect the other terminal of the measurement device to the machine enclosure grounding point 3 Measure the resistance between the cable shield and the enclosure grounding point Anti condensation heater connections Do not run the electric machine when an anti...

Страница 54: ...d the resistance of the warming element can be measured Connect the measurement device between the heater terminals The resistance should be around 1 kΩ Measuring no value or zero value indicates a possible failure in the heater element If the electric machine has an anti condensation heater and failure is suspected contact Danfoss representative User Guide EM PMI540 T1500 Installation 54 Danfoss ...

Страница 55: ... of the electric machine might be hot Do not touch the electric machine during operation Entanglement hazard Do not touch the electric machine during operation Use the anti condensation heater if fitted when the electric machine is not in use This prevents condensation and possible damage to the electric machine Use sufficient personal protective equipment when you are near the electric machine Re...

Страница 56: ...tes correctly and has a designed lifetime If you notice any deviations from the normal operation for example elevated temperatures noise or vibration stop the electric machine Find the reason for the deviation and repair the electric machine Refer to Chapter Troubleshooting on page 65 Maximum temperature of the bearings of the electric machine is 120 C The maximum allowed winding temperature of th...

Страница 57: ...e caused by dregs sediment accumulating to the cooling system tubes Try opening the possible blockage by changing the coolant flow direction See also Chapter Cooling system maintenance If the cooling of the electric machine fails limited operation is still possible with no coolant flow The operation speed must be limited to half 1 2 of the rated speed and maximum 20 of the nominal torque may be us...

Страница 58: ...e new connection 4 Remount the connector box cover When reading the temperature resistance values from the additional sensor add 15ºC to the measured value This gives more correct estimation of the inner temperature of the electric machine In case of the temperature measurement failure and using additional temperature sensor replace the electric machine as soon as possible but no later than in two...

Страница 59: ...the connection box is open Voltage may be connected to the anti condensation heater Use correct personal protective equipment when you are near the electric machine Read the instructions in the user guide before you start to work with the electric machine To make sure that the operation of the electric machine is safe and reliable obey the maintenance instructions Regular maintenance Inspect the e...

Страница 60: ...if necessary X Anti condensation heater Check anti condensation heater connections and resistance if the option is installed If needed contact Danfoss x Cooling system Operation Functioning Cooling system functions as specified X Tubing and connection tightness No visible leakage If leaking tighten the connections or replace parts X Ventilation plug Cleanliness Clean if necessary See Chapter Clean...

Страница 61: ...and instructions described in this Chapter Grease can cause skin irritation and eye inflammation Follow all safety precautions specified by the manufacturer of the grease Make sure that the automatic greasing and the oil lubrication function correctly after you start the electric machine The bearing type of the electric machine can be found on the rating plate of the electric machine User Guide EM...

Страница 62: ...g grease lifetime are estimations only to provide a magnitude of them The bearing lifetime and bearing grease lifetime in customer application may vary Danfoss is not responsible for the actual bearing lifetime in use For further information contact Danfoss representative The maximum relubrication interval in operation is six months The amount of grease per relubrication is 20 g The relubrication ...

Страница 63: ...pple 5 If possible let the electric machine run approximately one hour to let the old grease exit 6 Install the plugs on the grease nipples and on the grease escape holes Cooling system maintenance The electric machine cooling system requires certain regular maintenance activities It is recommended to change the direction of the coolant liquid flow yearly This is done by changing the order of the ...

Страница 64: ... page 27 Support the electric machine with lifting slings when dismounting 2 Loosen the mounting bolts For more information refer to Chapter Mounting the electric machine on page 34 3 If force is required use the bores in D end flange to push the electric machine out from the mating structure or use some other method that does not damage the electric machine 4 Lift the electric machine off Support...

Страница 65: ...t grease See Chapter Bearings and lubrication Too much grease at the bearing housing electric machine with BHS option Open grease escape valve and let the electric machine run for 10 min Clean the grease escape channel from solidified grease using brush if necessary Incorrect bearing grease Check that the used grease is of correct type Incorrect radial lip seal Check that the correct type of radia...

Страница 66: ...e insulation resistance refer to the manufacturer limits See Chapter Insulation resistance test Replace the electric machine if necessary Anti condensation heater failure The heater element is faulty Measure the resistance of the heater element See Chapter Anti condensation heater connections on page 53 If the heater is faulty contact Danfoss Temperature measurement failure The PT100 sensor is fau...

Страница 67: ...dures not described in this user guide require special tools and instructions Contact Danfoss for more information and purchasing Recommended service parts Part number Item order number Qty Description Type 1 10945 1 Seal O ring 208 X 4 NBR70 2 10974 1 Seal Radial lip D end 65 X 90 X 10 FKM TRELLEBORG TREB00650 VCBVR 3 10935 1 Standard bearing and with BIN option D end non insulated deep groove ba...

Страница 68: ...N end insulated deep groove ball bearing 6214 C3 HC5 hybrid bearing 8 10451 1 Seal O ring 184 5 X 3 NBR70 9 10242 1 Seal O ring 124 5 X 3 NBR70 10 10349 7 Plug for grease escape hole both in D end and in N end horizontal and radial holes M16 x 1 5 VSTI16X1 5SED71 11 10358 1 Ventilation plug PMF 100444 Metal Vent The bearing type depends on the Bearing insulation option selected User Guide EM PMI54...

Страница 69: ...Dispose of the electric machine and any of its parts by appropriate means in accordance with local laws and regulations User Guide EM PMI540 T1500 Disposal Danfoss July 2021 BC265856800806en 000201 69 ...

Страница 70: ...onditions as specified see data sheet Mechanical installation Supporting structure as required Shaft alignment as specified see chapter Shaft alignment and load Cooling circuit connected and coolant flowing Used coolant Power connections Cable gland assembly as specified cable gland to cables with correct cable diameter Cable lug air cap to metallic structures 10 mm Cable lug tightening torque to ...

Страница 71: ...ly maintenance checklist Date Electric machine and customer information Customer Electric machine type from the rating plate Customer reference Electric machine serial number Service reference Date installed N A Procedure not applicable PASS Procedure passed FAIL Procedure failed Electric machine weekly maintenance checklist N A PASS FAIL General construction Noise or vibration during operation in...

Страница 72: ...FAIL Procedure failed Electric machine monthly maintenance checklist N A PASS FAIL General construction Noise or vibration during operation in general Cleanliness of the enclosure and connected parts Electrical system Weariness of the cables Insulation resistance If the electric machine is in continuous use it is recommended to do the insulation resistance test every three or four months Cooling s...

Страница 73: ...ceptance N A PASS FAIL General construction Noise or vibration during operation in general Mounting bolt tightness Cleanliness of the enclosure and connected parts Electrical system Weariness of the cables Electrical connections in general Cable lug tightening torque to the busbar 13 Nm Connection box cover bolts tightening torque 4 Nm Cooling system Coolant flow direction changed and connection c...

Страница 74: ...tighten bolts or screws that are not discussed in the product manual and that are not needed for the normal installation procedures Sealing of the screws may break For cleaning instructions refer to Chapter Cleaning on page 60 Used service parts Part description Part type Quantity Item order number _ _ _ _ _ Notes Date Signature Electric machine storage checklist Date User Guide EM PMI540 T1500 St...

Страница 75: ...storage in this User Guide or in the Data Sheet Fill in the date of each inspection to the Table below Storage checklist Procedure Date Date Date Date Date Storage base as specified vibration free Storage temperature and humidity as specified Electric machine type and serial number is correct Electric machine supported correctly Shaft rotated as specified 10 rotations monthly User Guide EM PMI540 ...

Страница 76: ...Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Solutions Trading Shanghai Co Ltd Building 22 No 1000 Jin Hai Rd Jin Qiao Pudong New District Shanghai China 201206 Phone 86 21 2080 6201 Danfoss can accept no responsibility for possible errors in catalogues brochures and other printed material Danfoss reserves the right to alter its prod...

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