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Danfoss BOCK F, Руководство по эксплуатации

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© Danfoss | Climate Solutions | 2023.07

AQ449946687878en-000201| 21

6.4  Lubricants / oil

The oil type filled as standard in the factory is marked on the 

name plate

, and this should always be 

used, even in the case of maintenance units. 

Alternative oil types

 can vary significantly in quality 

due to additives or inferior raw materials by the manufacturer. Validation within the compressors entire 
operating limits can not be guaranteed, if such alternative oil types are used. It is for this reason, 
that we only recommend the use of oil from Bock! Bock assumes no liability for any damage arising 
from alternative oil types.

6.5  Decommissioning 

6

|

  Maintenance

Refrigerant

Bock series oil grades

HFKW

(e.g. 

R134a,  

R404A/R507, R407C)

BOCK

 lub 

E55

HFCKW

(e.g. 

R22)

BOCK

 lub 

A46

NH

3

Fuchs Reniso KC 68

Close the shut-off valves on the compressor. Drain the refrigerant (it must not be discharged into the 

environment) and dispose of it according to the regulations. When the compressor is depressurised, 

undo the fastening screws of the shut-off valves. Remove the compressor using an appropriate hoist. 
Dispose of the oil inside in accordance with the applicable national regulations.

Содержание BOCK F

Страница 1: ...NH3 F4 F5 F4 NH3 F5 NH3 F14 1166 F14 1366 F14 1166 NH3 F14 1366 NH3 F16 1751 F16 2051 F16 1751 NH3 F16 2051 NH3 FX2 FX3 FX4 FX5 FX14 1166 FX14 1366 FX16 1751 FX16 2051 BOCK F F NH3 Operating guide Tr...

Страница 2: ...before using the compressor This will avoid misunder standings and prevent damage Improper assembly and use of the compressor can lead to serious or fatal injury Observe the safety instructions contai...

Страница 3: ...ermissible inclination 4 4 Pipe connections 4 5 Pipes 4 6 Laying suction and discharge lines 4 7 Operating the shut off valves 4 8 Operating mode of the lockable service connections 4 9 Drive 4 10 Oil...

Страница 4: ...cause fatal or serious injury Indicates a dangerous situation which if not avoided may cause fairly severe or minor injury Indicates a situation which if not avoided may cause property damage Importa...

Страница 5: ...Explosive between 15 and 30 vol in the air Due to the high ignition energy and temperature the risk of explosion however is rated as low So there are no special explosion protection measures are requi...

Страница 6: ...t differences from the basic compressor F Pistons with three ring assembly Con rod with additional oil supply oil to the small end Valve plate with optimised pressure unit Shut off valve with steel co...

Страница 7: ...ter 9 F5 F16 F14 F16 Fig 2 Suction shut off valve Valve plate Base plate Name plate Cylinder cover Discharge shut off valve Shaft seal Shaft end Compressor housing Fig 3 Transport eyelet Discharge shu...

Страница 8: ...volume Size Oil charge Series 1 2 3 4 5 6 FX16 2051 BOCKlub E55 19 28 1 Type designation 2 Machine number 3 Rotation speed minimum with a corresponding displacement 4 Rotation speed maximum with a cor...

Страница 9: ...ed with an X in the type designation e g FX16 2051 3 1 Refrigerants HFKW R134a R404A R507 R407C H FCKW R22 NH3 R717 3 2 Oil charge INFO For refilling we recommend the above oil types See also chapter...

Страница 10: ...Avoid continuous operation near the threshold For operation with supplementary cooling Use only oils with high thermal stability For operation with capacity regulator Continuous operation when the cap...

Страница 11: ...ng comfort operating safety and the service life of the compressor Provide adequate clearance for maintenance work Provide adequate ventilation for the drive motor Do not use in a dusty damp atmospher...

Страница 12: ...s have stepped internal diameters so that pipes with standard millimetre and inch dimensions can be used The connection diameters of the shut off valves are designed for maximum compressor output The...

Страница 13: ...TION Improperly installed pipes can cause cracks and tears the result being a loss of refrigerant A rule of thumb Always lay the first pipe section starting from the shut off valve downwards and paral...

Страница 14: ...which is not lockable is provided for safety devices Fig 19 Opening the service connection Spindle 1 rotation to the right clockwise The service connection is then open and the shut off valve is also...

Страница 15: ...elt length and belt pre tension according to the instructions issued by the V belt manufacturer Avoid belt fluttering Check belt pre tension after running in time Direct drive with shaft coupling Dire...

Страница 16: ...the oil which can eventually lead to compressor damage To prevent this the oil can be heated via an oil sump heater Operation Oil sump heater ON at standstill of the compressor Oil sump heater OFF du...

Страница 17: ...bar when the pump is switched off Repeat the process as often as is required DANGER Risk of bursting The compressor must only be pressurised using nitrogen N2 Never pressurise with oxygen or other gas...

Страница 18: ...5 6 Shaft seal ATTENTION Failure to observe the following instructions can cause loss of refrigerant and damage to the shaft seal INFO The shaft seal seals and lubricates with oil An oil leakage of 0...

Страница 19: ...in the sightglass ATTENTION If larger quantities of oil have to be topped up there is a risk of oil hammer effects If this is the case check the oil return 5 9 Avoiding slugging ATTENTION Slugging ca...

Страница 20: ...in the application limit range first oil change after approx 100 200 operating hours then approx every 3 years or 10 000 12 000 operating hours for NH3 plants oil change every year or every 5 000 ope...

Страница 21: ...for this reason that we only recommend the use of oil from Bock Bock assumes no liability for any damage arising from alternative oil types 6 5 Decommissioning 6 Maintenance Refrigerant Bock series oi...

Страница 22: ...inch mm I inch ltr rpm F2 2 10 50 12 60 18 16 I 5 8 16 I 5 8 0 8 960 1800 F3 20 30 24 30 28 22 I 7 8 28 I 1 1 8 1 5 F4 4 40 50 48 60 51 28 I 1 1 8 35 I 1 3 8 2 6 500 1800 F5 73 70 88 40 85 35 I 1 3 8...

Страница 23: ...speed range Discharge line DV Suction line SV m 3 h kg mm mm ltr rpm F2 NH 3 2 10 50 18 18 18 0 8 960 1500 F3 NH 3 20 30 28 25 30 1 5 F4 NH 3 4 40 50 51 30 38 2 6 500 1500 F5 NH 3 73 70 85 38 2 x 38 3...

Страница 24: ...ns 2023 07 9 Dimensions and connections F Compressor type F2 Shaft end F2 Fig 20 Dimensions in mm Fig 21 Dimensions in mm Dimensions for view X see page 31 Woodruff key Cone 101 114 77 ca 255 123 195...

Страница 25: ...1 25 9 Dimensions and connections F Compressor type F3 Shaft end F3 Fig 22 Dimensions in mm Fig 23 Dimensions in mm Dimensions for view X see page 31 Woodruff key Cone 118 130 96 5 ca 315 90 135 175 2...

Страница 26: ...023 07 9 Dimensions and connections F Compressor type F4 Shaft end F4 Fig 24 Dimensions in mm Fig 25 Dimensions in mm Dimensions for view X see page 31 Woodruff key Cone 4x 11 ca 305 170 ca 455 130 ca...

Страница 27: ...1 27 9 Dimensions and connections F Compressor type F5 Shaft end F5 Fig 26 Dimensions in mm Fig 27 Dimensions in mm Dimensions for view X see page 31 Woodruff key Cone 4x 11 150 169 ca 470 ca 465 D D1...

Страница 28: ...66 F14 1366 Shaft end F14 Fig 28 Dimensions in mm Dimensions in with elevated base plate Woodruff key Cone 362 124 4x 13 5 290 320 ca 510 560 448 498 432 482 180 230 20 ca 415 121 5 290 342 ca 530 X Y...

Страница 29: ...51 F16 2051 Shaft end F16 Fig 30 Dimensions in mm Dimensions in with elevated base plate Woodruff key Cone 290 143 5 290 B A1 B1 B C K F J V1 P D1 H E Y Y 520 20 320 452 502 200 250 470 ca 515 ca 535...

Страница 30: ...e safety switch LP 1 8 NPTF 7 16 UNF 7 16 UNF 7 16 UNF 7 16 UNF D1 Connection oil return from oil separator 1 8 NPTF 1 8 NPTF 1 8 NPTF 1 8 NPTF 5 8 UNF 5 8 UNF E Connection oil pressure gauge 1 8 NPTF...

Страница 31: ...nnections Connection facilities Operation with oil level regulator Fig 32 Operation with common oil gas balance pipe example 3 compressors in parallel Art Nr 097B80462 Bock adapter for oil level regul...

Страница 32: ...ompressor type F2 NH3 Shaft end F2 NH3 Fig 33 Dimensions in mm Fig 34 Dimensions in mm Dimensions for view X see page 39 Woodruff key Cone 4x 9 134 152 15 123 ca 330 105 95 114 77 ca 265 300 195 B1 B...

Страница 33: ...Dimensions and connections F NH3 Compressor type F3 NH3 Shaft end F3 NH3 Fig 35 Dimensions in mm Fig 36 Dimensions in mm Dimensions for view X see page 39 Woodruff key Cone 130 96 5 ca 345 175 200 4x...

Страница 34: ...rgestellten Gegenst nde durch den Der Lieferant mu sicherstellen dass die Ware in einwandfreiem Zustand angeliefert wird Korrosions B X 213 130 169 ca 450 H DV B1 L SV A A1 C E K F G D1 D 240 210 170...

Страница 35: ...F5 NH3 Shaft end F5 NH3 Fig 39 Dimensions in mm Fig 40 Dimensions in mm Dimensions for view X see page 39 Woodruff key Cone 4x 11 150 169 ca 470 ca 485 B 240 270 ca 355 B1 DV 246 L A1 H D1 D 25 170 3...

Страница 36: ...NH3 Fig 41 Dimensions in mm Woodruff key Cone 290 121 5 342 ca 530 DV L A B2 D SV 4x 13 5 290 320 A1 B1 B E C K G F V1 B H D1 362 124 ca 415 230 482 498 ca 560 20 X Y Y 290 121 5 342 ca 530 DV L A B2...

Страница 37: ...chlu W rmeschutzthermostat Connection thermal protection thermostat Raccord de thermostat de protection thermique Zoll 1 8 NPTF V 1 Typ Teile Nr F16 1751 NH3 11708 F16 2051 NH3 11713 290 143 5 290 A S...

Страница 38: ...6 V 1 6 V 1 6 V 1 D Connection oil pressure safety switch LP 10 V 1 6 V 1 6 V 1 6 V 1 6 V 1 D1 Connection oil return from oil separator 10 V 1 10 V 1 10 V 1 10 V 1 10 V 1 10 V 1 E Connection oil press...

Страница 39: ...n facility for parallel operation Position view X F2 NH3 F3 NH3 F4 NH3 F5 NH3 F14 NH3 F16 NH3 4 hole oil sight glass Position view Y F14 NH3 F16 NH3 Second oil sight glass can be attached as an option...

Страница 40: ...3 FK X 20 120 K N TK FK X 50 980 K N TK Serial number BC00000A001 BN99999Z999 complies with the following provisions of the above mentioned Directive According to Annex I points 1 1 2 1 1 3 1 1 5 1 3...

Страница 41: ...X 20 120 K N TK FK X 50 980 K N TK Serial number BC00000A001 BN99999Z999 complies with the following provisions of the above mentioned Statutory instrument According to Schedule 2 part1 points 1 1 2...

Страница 42: ...42 AQ449946687878en 000201 Danfoss Climate Solutions 2023 07...

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