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September 2020

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1. FW/BW:

 use the joystick to operate the cutter’s forward/

back movement.

2. VIDEO OUT:

 outlet for showing the camera image on an 

external screen.

3. VIDEO IN:

 outlet for an external camera, if necessary (turn 

the camera knob to “2”).

4. OVERLOAD FW/BW: the green LED should preferably flicker/

shine when the forward/back drive is operating. If the electric 
motor is overloaded, the red LED will shine and an acoustic 
alarm will sound for about 5 seconds. After this, the power 
supply to the motor will be disconnected. The controls will 
switch back on again after about 10 seconds.

5. REVERSE FW/BW:

 this function reverses the signal to the 

“FW/BW” joystick. Use this function if you are using an exter-
nal camera sees in the opposite direction from the camera 
on the cutter. Turn the knob to the “left” position for normal 
operation. Turning the knob to the right makes the joystick 
work in reverse.

6. CAMERA:

 use this switch to turn on the camera on the cut-

ter. (Pos. “2”: external camera) (Pos. “1”: camera on the cutter)

7. LIGHT:

 use this switch to turn on the camera light.

8. GRINDER:

 start the Cutter by turning the switch to pos. “1”.

9. REVERSE TURN:

 this function reverses the signal to the 

joystick “turn/raise arm”. Use this function if you are using an 
external camera which sees in the opposite direction from 
the camera on the cutter. Turn the knob to the “left” position 

for normal operation. Turning the knob to the right makes 
the joystick work in reverse. The “arm: up/down” function is 
unchanged regardless of the switch position.

10. OVERLOAD TURN: the green LED should preferably flicker/

shine while the rotation function is operating. If the electric 
motor is overloaded, the red LED will shine and an acoustic 
alarm will sound for about 5 seconds. After this, the power 
supply to the motor will be disconnected. The controls will 
switch back on again after about 10 seconds. 

11. REGULATOR:

 use this knob to adjust the speed of the 

cutter’s rotation function. The function is not available on DC 
MAXI FLEX.

12. TURN/RAISE ARM:

 moving the joystick right or left acti-

vates the cutter’s rotation function to the right/left. Pulling the 
joystick away from the screen raises the cutter arm. Pushing 
the joystick towards the screen lowers the arm. The up/down 
speed of the arm is preset at the factory.

13. CAMERA CLEAN:

 pressing the button activates the 

camera cleaner. The button shines green when the function is 
active. Press the button again to switch off the camera cleaner 
(the light in the button will turn off).

14. EMERGENCY:

 activating the emergency-stop button will 

disconnect all 24 V DC supplying the electric motor and the 
magnetic valves for air. The only function retained is the power 
supply for the cutter’s camera so it is possible for the operator 
to view the cutter as it is being withdrawn from a pipeline.

WiFi is built into the control unit to provide a wireless connec-
tion for a VR headset (optional accessory).

Содержание DC SUPER FLEX

Страница 1: ...iv vej 1 DK 8800 Viborg P 45 9651 2150 info dancutter dk dancutter com September 2020 Instructions DC SUPER FLEX Before you take this equipment in enterprise you must read these operating instructions...

Страница 2: ...tructions s 7 7 0 Hose reel s 8 8 0 25M vs 50M s 9 9 0 Cutter s 10 10 0 Control unit s 11 13 11 0 Cutting tools s 14 15 12 0 Replacing the Air Motor s 16 13 0 Water Separator and Oil Lubricator s 17 1...

Страница 3: ...info dancutter dk CVR VAT no 26672678 1 0 Manufactur Technical support If you experience problems with the cutter or if you have any technical questions please write to support dancutter dk Order If...

Страница 4: ...the hose reel Remove the air connection before refilling with washer fluid 2 0 Model Type 3 0 Safety Instructions Screws adapter cutting tools etc must be inspected weekly for wear and damage and mus...

Страница 5: ...e move ment of the cutter is controlled by the two joystick Cutter has a built in forward backward movement of 60 mm Raising the milling motor is controlled also at one of these joysticks 4 0 Technica...

Страница 6: ...o that the air motor is vertical so that any moisture formation can drain out of the air motor and into the hose Only use distilled water or washer fluid on the cutter as normal water will cause lime...

Страница 7: ...the switch on the Control Unit 6 0 User Instructions 9 9 and let it run for a while before opening the tap to the camera s tank 7 5 Slowly lift the cutter arm by moving the joystick 9 3 back towards t...

Страница 8: ...September 2020 7 0 Hose reel 1 Base plate 2 Filling the washer fluid 3 Camera cleaning 4 Lock and Slip rings house 5 Tap for air to the tank 6 Water separator and oil lubricator 7 Cutter 6 3 2 7 4 1...

Страница 9: ...September 2020 9 8 0 DC SUPER FLEX 25 M vs 50 M DC SUPER FLEX 25 DC SUPER FLEX 50...

Страница 10: ...mber 2020 9 0 Cutter 1 Back forward movement 2 Rotary motor 3 Flexible hose 4 Turning point with built in slip ring and air and water sluice 5 Camera 6 Camera cleaning 7 Cutting Head 8 Grease 2 1 6 3...

Страница 11: ...ERSE FW BW 6 CAMERA 7 LIGHT 8 GRINDER 9 REVERSE TURN 10 OVERLOAD TURN 11 REGULATOR 12 TURN RAISE ARM 13 CAMERA CLEAN 14 EMERGENCY 1 2 3 4 14 13 12 11 10 5 6 7 8 9 Protect the control unit on which swi...

Страница 12: ...b to the left position for normal operation Turning the knob to the right makes the joystick work in reverse The arm up down function is unchanged regardless of the switch position 10 OVERLOAD TURN th...

Страница 13: ...September 2020 13 Always replace the covers on the CABLE AND CONTROL UNIT after use in order to protect the power connectors Always hang the Control Unit in its place after use...

Страница 14: ...ting tool is replaced by using the Allen key supplied It may be necessary to clean the bolt in the grin ding motor by which the cone milling tool is secured first DK3015 16 Dancutter recommends using...

Страница 15: ...September 2020 15 DKA1022 DD9008 Dancutter recommends using the following diamond heads for concrete Dancutter recommends using the following cutting discs for iron steel DD4623 DD3015 DD9023...

Страница 16: ...0 Raise the arm so that the 5mm Allen key can be inserted and loosen the screw on both sides 11 1 12 0 Replacing the Air Motor The air motor can then be pulled out and replaced Install the motor in re...

Страница 17: ...s with the 1 Adjusting the mist lubricator 2 Air inlet from the compressor 3 Air outlet for the camera tank 13 0 Water Separator and Oil Lubricator air supply clean the filter if necessary The mist lu...

Страница 18: ...nit mounted at the rotation point 8 4 as it would otherwise tighten and prevent the smooth rotation of the air motor Position the spotfacings facing forwards Installation of centring tool set The cent...

Страница 19: ...ce the middle centring ring so that the internal clear ance allows the slip ring system to rotate Slip ring Rotary Slip ring Air motor Fixed Fixed IMPORTANT Remove the cover before installing the cent...

Страница 20: ...0 Position the spotfacings facing forwards Position the spotfacings one on top of the other There is a spotfacing on each of the centring rings to indicate which side of the ring should face the air m...

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