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Dana Incorporated

IMM-0021EN - Installation and Maintenance Manual

7 INSTALLING THE GEAR UNIT

7.1 BEFORE YOU START

•

Observe the gear unit for damages of storage or transportation. If any damage please contact Dana Motion Systems Italia
S.r.l..

•

Be sure that you have all the equipment necessary for installing like; Spanners, torque wrench, shims and distance rings,
fixing devices for input and output elements, lubricant, bolt adhesive etc.

NOTE:

This manual is not for 94/9/EC (ATEX) conforming gear units. For 94/9/EC conforming gear units refer to the ATEX range
manual. ATEX conforming gear units have name plates indicating the zone and the temperature class and are different
from standard type geared units. Therefore Standard units can not be installed on Potentially explosive atmospheres.

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Содержание BREVINI V Series

Страница 1: ... Installation and Maintenance Manual October 2022 IMM 0021EN Gearmotors V Series ...

Страница 2: ...lish original prevails Dana shall not be liable for any misinterpretation of the content here into Photos and illustrations might not represent the exact product Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electronic or oth erwise without prior written approval THIS INFORMATION IS NOT INTENDED FOR SALE OR R...

Страница 3: ...TALLING THE GEAR UNIT 16 7 1 BEFORE YOU START 16 7 2 CHECK SPLINED SHAFT DIMENSIONS AND TOLERANCES 17 7 3 CHECK DRUM CONNECTION FLANGE OPTIONAL DIMENSIONS AND TOLERANCES 18 7 4 CHECK THE AMBIENT TEMPERATURE 18 7 5 CHECK THE VOLTAGE SUPPLY 19 7 6 CHECK THE MOUNTING POSITION 21 7 7 USE THE BREATHER PLUG 21 7 8 CHECK THE OIL LEVEL 21 7 9 CHECK SHAFT ENDS AND MOUNTING FACES 21 7 10 COVER ABRASIVE AMBI...

Страница 4: ...4 Dana Incorporated IMM 0021EN Installation and Maintenance Manual ...

Страница 5: ...tallation and Maintenance Manual 1 VERSION TRACKING 1 1 MANUAL APPLICABILITY AND SUPPORTED MODELS File name Revision Date Changes description IMM 0021EN_Rev 00 Gearmotors V Series 00 17 10 2022 Changed layout Models Gearmotors V Series ...

Страница 6: ...nd modified gear units ask Dana Motion Systems Italia S r l for validity This manual does not cover 94 9 EC compatible gearboxes For 94 9 EC contact Dana Motion Systems Italia S r l Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Indicates an imminently hazardous situation which if not avoided could result in death or serious injury Indicates...

Страница 7: ... V Z 24 V 00 5 Nm 01 10 Nm 02 25 Nm 04 40 Nm 05 50 Nm Gearbox Type V Serie Input Type Housing Size 3 7 R With Motor Revision Number 10 100 Nm 20 200 Nm 30 300 Nm 40 400 Nm 50 500 Nm Stage 3 Stages Number of Poles V R 5 7 3 1K 132S 4 L10 132S 4 Pole Number Frame Length Output Shaft with Spline DIN5480 1K Standard 1L Optional 1M Optional Only for VR673 ...

Страница 8: ...speed of the gearbox Drum Dia Diameter of the crane s drum Falls It is the ratio between the lifting speed and the tangential velocity of the rope at the point where it is wrapping to drum Class Class of the crane Lift Sp Crane s lifting speed Brake Brake torque NOTE Nameplate unit designation is a short abbreviation from the detailed designation kW Type Serial N Power Ratio VR473 1K 112M 4 L05 10...

Страница 9: ...3 3 3 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 3 3 18 11 Standard Parts List 1 Housing 2 Bolt 3 Plug 4 Screw Bolt 5 Seal 6 Output Shaft 7 Key 8 Washer 9 Spacer 10 Bearing 11 Cover 12 Bearing 13 Gear 14 Key 15 Shaft Gear 16 Bearing 17 Washer 18 Tube 19 Bolt 20 Side Cover Standard Parts List 21 Spacer 22 Bearing 23 Shaft Gear 24 Key 25 Gear 26 Tube 27 Bearing 28 Gear 29 Bearing 30 Space...

Страница 10: ... to be operated in the frequency entries so that the data provided on nameplate catalogue of the gear unit is not exceeded and is accordance with the nameplate catalogue The speed range will be provided on the name plate if Dana Motion Systems Italia S r l is informed that the gear unit will be used with frequency inverter If not informed the nameplate will have a single fixed speed and only this ...

Страница 11: ...ar the gear reducer WARNING Touching hot surfaces can lead to burns Do not touch the gear reducer if their operation temperatures are too high or use suitable safety equipment like gloves WARNING Rotating machinery can lead to injuries There is danger of being trapped or pulled in Keep a sufficient distance and make safeguarding to rotating machinery See relevant norms EN349 A1 EN13857 WARNING An ...

Страница 12: ...the gear unit will be used in outdoor applications the gear unit must be prevented from rain snow and dust Entering sub stances inside the gear unit from seals can damage the gear unit Observe the safety instructions for outdoor use EN12100 2010 WARNING Standard gearboxes are allowed to work in ambient temperatures between 5 to 40ºC unless differently specified on the nameplate Using the gear unit...

Страница 13: ... itself is not combustible However it usually contains a synthetic or mineral gear oil Please observe the following if the gear reducer is situated in a burning environment 5 5 1 SUITABLE EXTINGUISHING AGENTS PROTECTIVE EQUIPMENT Always keep suitable extinguishing protective equipment like carbon dioxide powder foam fog easily accessible around the gear unit 5 5 2 UNSUITABLE EXTINGUISHING AGENTS B...

Страница 14: ...amage Contact Dana Motion Systems Italia S r l for the damage and do not start to install the unit until it is agreed that the damage has no affect of operation NOTE If geared motors are used please also refer to the manual of the motor manufacturer DANGER Falling or hard placement can damage the gear unit Only use hoisting and securing equipment which is permitted for the size weight of your gear...

Страница 15: ...er roof which protects from snow and rain Under this condition the gear unit can be stored up to 3 year with regular check The ambient temperature should be between 5 to 60 ºC Without Packing Use protection oil for the output shaft and connection surfaces like flange surface or foot assembling surface If no packing is used and the gearbox is stored without packing the ambient temperature should be...

Страница 16: ... for installing like Spanners torque wrench shims and distance rings fixing devices for input and output elements lubricant bolt adhesive etc NOTE This manual is not for 94 9 EC ATEX conforming gear units For 94 9 EC conforming gear units refer to the ATEX range manual ATEX conforming gear units have name plates indicating the zone and the temperature class and are different from standard type gea...

Страница 17: ... 110 60 5 27 51 5 W50x2x30x24x8f DIN5480 ø55 h6 28 V473 1L 48 16 42 W45x2x30x21x8f DIN5480 ø48 h6 27 V573 1K 115 140 69 28 61 W70x3x30x22x8f DIN5480 ø75 h6 35 V573 1L 56 16 51 W65x2x30x31x8f DIN5480 ø68 h6 35 V673 1K 132 5 157 5 84 32 74 W95x3x30x30x8f DIN5480 ø100 h6 45 V673 1L 67 17 60 W75x2x30x36x8f DIN5480 ø78 h6 44 V673 1M 75 21 68 W90x2x30x44x8f DIN5480 ø92 h6 45 V773 1K 160 187 5 110 35 97 ...

Страница 18: ...f different contact Dana Motion Sys tems Italia S r l for special solutions Type Drum Connection Flange Dimensions V373 GN25 V37 FK V473 GN25 V47 FK V573 GN25 V57 FK 0 03 0 01 0 0 02 0 2 0 A Ø115 13 M12 A 30 60 30 Ø41 Ø95 R4 Ø50 18 Ø85 Ø138 19 50 15 N45x2x30x21x9H DIN5480 R5 Ø55 21 Ø95 Ø158 22 55 15 N50x2x30x24x9H DIN5480 0 03 0 01 0 0 02 0 2 0 A Ø130 16 M14 A 30 60 30 Ø46 Ø110 Ø64 Ø130 R6 Ø75 24 ...

Страница 19: ...ctric motors For different voltages please contact Dana Motion Systems Italia S r l For gear units supplied without motor refer to the motor manufacturers user manual Table 6 Basic motor connection wiring diagram DANGER Using wrong connection or voltage can damage the electric motor or environment DANGER The electric connection must be done by experienced electric technician The gearbox the motor ...

Страница 20: ...gram DANGER The electric connection must be done by experienced electric technician The gearbox and the motor must be grounded to prevent potential differences of earth and gearbox motor Delayed Running Brake 220 V Sudden Brake 220 V Delayed Running Brake 24 V Sudden Brake 24 V M 3 R S T A A M 3 R S T N A M 3 S R N T A N M 3 R S T ...

Страница 21: ...orrect oil mentioned on the oil tables on this manual 7 9 CHECK SHAFT ENDS AND MOUNTING FACES Before you start to installing be sure that all the connection elements are free of oil and dust The output shaft may be protected by anti corrosion oil Please remove this using available solvents on your market By using this do not touch sealing lips or paint ing of the housing 7 10 COVER ABRASIVE AMBIEN...

Страница 22: ...be in accordance with your application Check the product catalogue for permitted radial loads and calculation Secure the gear unit using 8 8 or higher quality bolts DANGER To install the gear unit without the supplied connection points can cause serious injuries by loosening or braking the gear unit Even the gear unit is installed totally correctly according this manual be sure that no one will be...

Страница 23: ... ELEMENTS Use the following illustration to assemble output shaft units 1 Shaft 2 Bearing 3 Coupling Hub 8 2 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS The Output Shaft unit transmission elements must placed as close as possible to the gear unit so that the radial load is as closest as possible to the gear unit 1 Hub ...

Страница 24: ...tenance Manual 8 3 FITTING COUPLINGS By fitting couplings be sure that there is some clearance between the two elements By fitting couplings be sure that there is no eccentricity between the two shafts By fitting couplings be sure that the two shafts are not angular miss aligned ...

Страница 25: ...very 4 000 working hours Every 10 000 working hours or every 3 years Every 25 000 working hours Check for oil leakage x Check for oil level x Check oil leakage from seal x Check Rubber buffer x Change if necessary Check Bearings Noise x Change if necessary Change Mineral Oil x See Below for details Change Synthetic PAO Oil x See Below for details Change Sealing x Change Bearing Grease x Change Bea...

Страница 26: ...yn SG XP 680 Klüber synth GH 6 680 Mobil Gly goyle 680 Tivela S 680 Carter SY 680 20 50 460 Degol GS 460 Energsyn SG XP 460 Aphasyn PG 460 Klüber synth GH 6 460 Mobil Gly goyle 460 Tivela S 460 Carter SY 460 25 40 5 40 320 Degol GS 320 Energsyn SG XP 320 Aphasyn PG 320 Klüber synth GH 6 320 Mobil Gly goyle 320 Tivela S 320 Carter SY 320 30 30 0 30 220 Degol GS 220 Energsyn SG XP 220 Aphasyn PG 220...

Страница 27: ...Biodegra dable Oil CLP E 25 40 5 40 320 Tribol Bio Top 1418 320 Klüber synthGEM 2 320 Carter Bio 320 Mineral Grease 20 120 Working Temperature ºC Aralub HL3 Energrea se LS 3 Spheerol AP3 Centoplex 2 EP Mobilux EP 3 Alvania RL3 Multis Complex EP 2 Synthetic Grease 30 100 Working Temperature ºC Energrea se SY 2202 Petamo GHY 133 N Mobiltemp SHC 100 Cassida RLS 2 Multis Complex SHD 220 WARNING Extend...

Страница 28: ...10 3 OIL LEVELS PLUGS AND QUANTITIES Table 9 Oil Quantities lt Table 10 Symbols Drain Plug Oil Filling Vent Plug Oil Level Tip V Series Oil Quantities lt M1 M3 M5 M6 V373 3 3 2 6 2 6 2 5 V473 4 5 4 1 4 3 4 1 V573 9 7 7 9 9 2 9 0 V673 16 3 13 6 16 15 8 V773 30 18 21 20 7 M1 M5 M6 M3 ...

Страница 29: ...porated IMM 0021EN Installation and Maintenance Manual 10 4 MOUNTING POSITIONS V Series Indicated mounting positions are determined as reference directional position of the gearbox Mounting surfaces are not binding M1 M3 M6 M5 ...

Страница 30: ...ng driver or frequency inverter Please observe the frequency inverters or drivers manual To see if the problem is on your driver or frequency inverter take out the driver frequency inverter and make direct voltage supply to the motor according the motors nameplate Still does not work go to ID 100 005 Gearbox Does Not Start Up You hear some noise but both motor shaft and gearbox shaft is not turnin...

Страница 31: ...nious Check Your moving parts for noise Disassemble the gearbox and run without load If you still hear the noise motor bearings or gearbox bearings are defect Change bearings Goto ID 100 012 Gearbox is noisy Noise is random Check Your moving parts for noise Disassemble the gearbox and run without load If you hear still the noise the oil may has some particles inside Change the oil and look for sma...

Страница 32: ...side gearbox Goto ID 10 025 Gearbox Housing is Defect You are using chain drive or pinion gear The radial load or poligon effect of the chain may have caused the damage Check also if the assembly bolts are loosened or the plate you assemble the gearbox is rigit enough Check if you are using the correct diameter of chain drive and you are not exceed ing max allowed radial load Check the position of...

Страница 33: ...s oil and greases are hazardous substances which can contaminate soil and water Collect drained lubricant into suitable receptacles and dispose of it according to the valid national guidlines 12 2 DISPOSAL OF SEALING Remove the sealing rings from the gear reducer and clean them of oil and grease resudies Dispose of the sealings as composite material metal plastic 12 3 DISPOSAL OF METAL Divide up t...

Страница 34: ...ine service parts ordering visit www danaaftermarket com Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electronic or otherwise without prior written approval THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE AND THIS NOTICE MUST REMAIN ON ALL COPIES ...

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