®
Installation and Maintenance Manual
IMM-0005E
N
May 2021
Posiplan (MT-5215-0806)
Страница 1: ...Installation and Maintenance Manual IMM 0005EN May 2021 Posiplan MT 5215 0806...
Страница 2: ...t the English original prevails Dana shall not be liable for any misinterpretation of the content here into Photos and illustrations might not represent the exact product Copyright 2021 Dana Incorpora...
Страница 3: ...SSEMBLY WITH COUPLING 17 DISASSEMBLING THE COUPLING 18 GEAR UNIT INSTALLATION ON VARIOUS TYPES OF MACHINE SHAFT 19 GEAR UNITS WITH K TYPE SHAFT 19 MACHINE SHAFT WITH SHOULDER 19 MACHINE SHAFT WITH NO...
Страница 4: ...NDEX Dana Incorporated IMM 0005EN Posiplan MT 5215 0806 SCRAP DISPOSAL 35 MACHINE DEMOLITION 35 ECOLOGICAL INFORMATION 35 TROUBLESHOOTING 36 CONFORMITY CERTIFICATE UNI EN 10204 2 1 37 SERVICE NETWORK...
Страница 5: ...tion A clear understanding of the following terms is essential to understanding this manual DANGER ZONE an area within or around a machine in which the health or safety of exposed persons is at risk E...
Страница 6: ...ny civil or penal liabilities and furthermore invalidates the warranty GENERAL WARNINGS Installation personnel should be trained on the following aspects of machine safety Risks of accident Operator s...
Страница 7: ...ential technical data on the functional and constructive features of the gear unit hence it must be visible and undamaged at all times 1 Type or gear unit 2 Date of production month year country of pr...
Страница 8: ...S Dana Incorporated IMM 0005EN Posiplan MT 5215 0806 CONFIGURATIONS SYMBOL DESCRIPTION Magnetic and oil drain plug Oil level plug Oil breather and filling plug SERIE BPH SERIE PH B3 B6 B7 B8 V5 V6 B3...
Страница 9: ...be used in particularly aggressive conditions a special paint finish will be required External machined parts of the gear unit such as the ends of the hollow and non hollow shafts support surfaces ali...
Страница 10: ...wrapping that can with stand normal industrial environments HANDLING To move packaged gear units use lifting equipment that is appropriate for the type of packaging and for which the capacity is clea...
Страница 11: ...ooden wedges under the crate or pallet to make lifting easier When using a hoist or any lifting system with a hook make sure that the load is evenly balanced and securely slung and that only approved...
Страница 12: ...en the product is unloaded Packaging must be disposed of as follows cut the straps with shears warning the ends may hit the operator cut or pull off the wrapping cut the internal strap warning the end...
Страница 13: ...ve anticorrosion grease or oil Fill the gear unit full with an appropriate oil see section 7 4 Store the gear unit in a dry place at a temperature between 5 C and 30 C Protect the packing from dust di...
Страница 14: ...t stack Do not walk on or rest pieces on top of the package Do not store any other materials inside the packing Store the packing well away from pedestrian or vehicular traffic routes If possible posi...
Страница 15: ...move in the axial plane The gear unit must be anchored so that the small radial oscillations present in swinging systems are possible Elastic components such as Belleville washers elastic pads shock...
Страница 16: ...eaction arm there are also 1 1H7 tolerance holes pos 5 for calibrated journal pins when fitting gear units with reaction rod Take the reaction arm and align it with the mounting pin holes on the fork...
Страница 17: ...new there is no need to disassemble it and grease it When servicing the coupling disassemble it and grease the zones marked C see fig 4 Fit the coupling in its seat on the gear unit shaft without tig...
Страница 18: ...front surfaces of the inner and outer rings are on the same plane see Fig 4 pto S DISASSEMBLING THE COUPLING Gradually loosen the anchor bolts working your way round in a circle Loosen each bolt by j...
Страница 19: ...the threaded rod the two shafts will abut against each other see Fig 6 Securing unscrew the threaded rod nut pos 4 and take it out of its seat Replace the rod pos 4 with screw pos 6 torquing it down...
Страница 20: ...t shaft is tight against the machine shaft use a threaded rod pos 4 of an appropriate size Now insert the backplate pos 3 then the inner retaining ring pos 5 into their relative seats and tighten the...
Страница 21: ...ng the connecting toothing Slot them together without exerting too much pressure on each part To make sure the machine shaft rests tight against the backplate pos 3 to be subsequently fitted use a thr...
Страница 22: ...unit female shaft pos 2 then take the coupling andinsert it into its seat without tightening the bolts Align the axes of the gear unit female shaft pos 2 as much as possible with the machine male shaf...
Страница 23: ...the gear unit female shaft securing it by inserting the retaining ring pos 5 Insert 2 bolts pos 7 into the two threaded holes on the backplate pos 3 and screw them until they touch the machine shaft...
Страница 24: ...nstructions on how to secure the coupling see section Assembly with coupling p 17 see Fig 20 Disassembly the first thing to do is remove the coupling For instructions on how to do this see section Dis...
Страница 25: ...r bolts to the torque value listed in section Values Table Torque Setting Bolts p 32 see Fig 22 CENTRAL JOINT VERSION in this version if you want to disassemble the coupling half pos 2 when connecting...
Страница 26: ...tively you can heat the relative compo nent to 80 100 C Lubricate the grooves with a thin layer of grease or a no grip lubricant and tighten anchor bolts to the torque value listed in section Values T...
Страница 27: ...ti foaming and anti oxidant additives it is important to use lubricating oils with additives that have EP Extreme Pressure and anti wear properties and that conform to ISO 6743 6 L CKC or DIN 51517 3...
Страница 28: ...eaches the top of the open plug in the top part of the gear unit replace the plug Keep filling until the oil reaches the min visual level plug on the tank fill to just above this level Replace the plu...
Страница 29: ...0806 Fig 26 Type of soap Stearate hydroxide lithium 12 or equivalent Consistency NLGI No 2 Base oil Mineral oil with viscosity from 100 to 320 cST at 40 C Additives Corrosion or rust inhibitors Viscos...
Страница 30: ...mol Optigear BM 150 Optigear BM 220 Optigear BM 320 Q8 Goya NT 150 Goya NT 220 Goya NT 320 Repsol Super Tauro 150 Super Tauro 220 Super Tauro 320 Shell Omala 150 Omala 220 Omala 320 Texaco Meropa 150...
Страница 31: ...to FG 68 Gear oil 220 Keystone Nevastane SL 32 Nevastane SL 46 Nevastane SL 68 Nevastane EP 150 Nevastane EP 220 Nevastane EP 320 KL BER Kl berfood 4 NH1 32 Kl berfood 4 NH1 46 Kl berfood 4 NH1 68 Kl...
Страница 32: ...kN Nm kN Nm kN Nm kN Nm 3x0 5 1 2 0 9 1 5 1 1 2 3 1 8 3 4 2 6 4 0 3 4x0 7 2 1 1 6 2 7 2 4 1 3 1 6 0 4 5 7 0 5 3 5x0 8 3 5 3 2 4 4 4 6 7 6 1 9 8 8 9 11 5 10 4 6x1 4 9 5 5 6 1 6 8 9 4 10 4 13 8 15 3 16...
Страница 33: ...TESTS After a short running time 5 10 minutes check oil levels under no load conditions topping up any that have gone down and checking that all anchor nuts and bolts are properly tightened 30x3 5 14...
Страница 34: ...for each unit to be filled out and updated each time maintenance is performed OIL CHANGE Use the diagrams in section Configurations p 8 to locate the oil drain plug for the particular gear unit confi...
Страница 35: ...it itself must be disposed of in accordance with environ mental restrictions without polluting the soil water or air The party receiving the materials is responsible for doing this in com pliance with...
Страница 36: ...on Level too high Lower oil leve Incorrect breather position Check breather position Oil leak from seals Clogged breather plug Unscrew and thorougly clean the plug Stiffening of seals due to prolonged...
Страница 37: ...nder its own responsability on the basis of the results of its standard tests aimed to verify products which are manufactured using the same materials and production method declares that the products...
Страница 38: ...38 Dana Incorporated IIMM 0005EN Posiplan MT 5215 0806 SERVICE NETWORK...
Страница 39: ...39 Dana Incorporated IMM 0005EN Posiplan MT 5215 0806...
Страница 40: ...ne service parts ordering visit www danaaftermarket com Copyright 2021 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electron...
