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6/02 

11 

OPERATION 

 

OFF/ON SWITCH 

All J-saw machines are equipped with a manual starter with low voltage, dropout protection 

and a limit switch.  When the machine frame reaches the end of its down travel it contacts the 

limit switch, turning off the machine. 

 

HYDRAULIC CONTROL 

The hydraulic control cylinder mounted on the rear of the machine is operated by a control 

valve mounted on the front of the machine head.  To close valve, turn the control to the right.  

When the valve is completely closed, the frame will remain stationary at the desired position.  

To open valve, turn control to the left.  Opening of the valve will control the speed of descent 

of frame (or head) and does not control frame weight.  This control is mainly used in cutting 

pipe or thin-walled tubing, structurals, etc., to prevent plunging of the saw blade. 

 

VISE 

The vise can be positioned straight for a 90º cut or at any angle to 45º.  The vise swivel jaw 

adjusts automatically to any position of the stationary jaw. 

 

VISE QUICK-RELEASE 

Consists of the vise half-nut, vise lift, lift handle and a sliding hold-down block to which the 

swivel jaw is attached.  Move the vise lift handle toward front of the machine to disengage the 

vise nut from the vise screw; this allows the swivel jaw to be moved freely.  Move the lift 

handle towards the rear of the vise to engage the vise nut when clamping. 

 

VISE HANDWHEEL 

Used to open and close the vise jaws…vise nut must be fully engaged.  Turn handwheel 

counterclockwise to open the vise, clockwise to close the vise. 

 

BLADE TENSION HANDLE 

Turn the screw handle clockwise as tight as possible.  Check every eight operating hours and 

retighten to compensate for possible stretching of blades.  Consult your blade manufacturer 

for the proper PSI tension. 

 

GUIDE ARMS 

Loosen the handle on the left guide arm to slide arm along the top of the frame.  Guide arms 

should be set as close as possible to the work, without interfering. 

 

STOCK STOP GAUGE 

Consists of a stock stop assembly and a mounting bar installed in the tip-off block on front of 

the machine.  The stop assembly can be moved along the bar to indicate correct length for 

duplicate cuts.  Stock stop rod has a cap screw in the end for making fine adjustments.  Turn 

rod to extended position (rotated to the right) when measuring stock, and retract the rod 

(rotate to left) when cutting. 

 

 

 

 

 

Содержание JH-10

Страница 1: ...JH 10 Dake Johnson Horizontal Bandsaw DAKE Division of JSJ 724 Robbins Road Grand Haven MI 49417 Phone 1 800 937 3253 616 842 7110 Fax 1 800 846 3253 616 842 0859 E mail customerservice dakecorp com...

Страница 2: ...ed in the space provided below Machine Model ___________________________ Serial Number ___________________________ Date Received _________________ Voltage ___________________________ Phase _______ Cyc...

Страница 3: ...tandard Drive 12 Blade Selection 13 Blade Removal Installation 13 14 Blade Guide Adjustment 14 15 Balance Spring Adjustment 15 Feed Cylinder Bleeding 15 SECTION 2 MAINTENANCE Lubrication 16 Sawing Pro...

Страница 4: ...0V 1 PH 60 Hz JH 10 Dry 901 lbs 409 kgs 208 230 460V 3 PH 60 Hz JH 10 Wet 934 lbs 424 kgs Coolant Capacity 3 gallons Water soluble only do not use oil INSTALLATION UNCRATING Remove crating carefully F...

Страница 5: ...the potential for personal injury Follow recommended precautions and safe operating practices Carefully read all safety messages in these instructions and on your saw safety signs Keep safety labels...

Страница 6: ...mmended precautions and safe operating practices Carefully read all safety messages in these instructions and on your saw safety signs Keep safety labels in good condition Replace missing or damaged s...

Страница 7: ...6 02 7 ELECTRICAL CONTROL DIAGRAMS...

Страница 8: ...6 02 8 SINGLE PHASE ELECTRICAL DIAGRAM...

Страница 9: ...6 02 9 THREE PHASE ELECTRICAL DIAGRAM...

Страница 10: ...6 02 10 MACHINE FEATURES SECTION 1 Head Feed Control Blade Tension Handle Guide Arm Off On Switch Starter Balance Spring Stock Stop Gauge Vise Handwheel...

Страница 11: ...hold down block to which the swivel jaw is attached Move the vise lift handle toward front of the machine to disengage the vise nut from the vise screw this allows the swivel jaw to be moved freely M...

Страница 12: ...ble guide arm as close as possible to the work to provide maximum blade rigidity 5 Check the blade tension Consult blade manufacturer for proper PSI tension 6 Turn coolant valve on wet machines only C...

Страница 13: ...e same as standard except for more widely spaced teeth Provides added chip room when cutting non ferrous materials c Hook Tooth Similar to skip tooth except teeth have positive rake Effective in sawin...

Страница 14: ...acturer for proper PSI tension 8 Install blade cleaning brushes and guards that were removed earlier BLADE TRACKING ADJUSTMENT Saw blade should track on each wheel with the back of blade up to but not...

Страница 15: ...scale Frame should weigh 12 15 pounds if no adjust by turning nut on the tension screw at bottom of spring FEED CYLINDER BLEEDING Air trapped in the hydraulic cylinder can cause the down feed of the m...

Страница 16: ...3 ounces 3 Pivot bar 2 fittings Monthly C Use grease gun 4 Tension screw 6 months C Clean threads before lubricating 5 Idle wheel slide ways 6 months C Clean thoroughly before lubricating 6 Feed cylin...

Страница 17: ...6 02 17 SAWING PROBLEMS SOLUTIONS...

Страница 18: ...6 02 18 ASSEMBLIES AND PARTS LIST Section 3...

Страница 19: ...Leg Pan 1 20 10093 00 Frame Handle 1 21 10229 00 Brush holder Guard 1 22 72295 Dake Johnson Name Plate 1 23 71541 Submersible Coolant Pump Electric 110 volt 1 PARTS NOT ILLUSTRATED PART NO DESCRIPTIO...

Страница 20: ...2 10 10067 00 Slideway Bottom 1 12 86526 Drive Wheel and Frame Mounting Bracket Inboard 1 13 10063 00 Gear Box Mounting Plate 1 14 10064 06 Drive Wheel and Frame Mounting Bracket Outboard 1 15 10043 1...

Страница 21: ...10049 00 Worm Gear Shaft 1 8 15 10050 51 Worm Steel Worm Gear Bronze Assembly 1 9 13080 01 Cover Gasket 1 10 5045 00 Gear Case Cover 1 11 7368 Breather Vent 1 12 5137 22 Oil Seal 2 13 5136 00 Snap Rin...

Страница 22: ...6 02 22 HYDRAULIC ASSEMBLY...

Страница 23: ...0 Yoke 1 11 43905 10 24 Nut 3 12 71357 Elbow Includes furrow and nut 2 13 10203 02 Cylinder Body 1 14 5119 00 Piston 1 15 5120 00 Piston Nut 1 16 5130 00 Leather Cup 1 10530 08 Control Valve Assembly...

Страница 24: ...Nut Washer 1 9 5122 00 Brush Holder 1 10 5133 Blade Cleaning Brush Kit 6 Pairs 1 11 715342 Coolant Nozzle Assembly 1 12 34528 Tube Fitting Poly Tite 1 12B 82668 Nozzle bracket 1 13 67762 Tubing 10 ft...

Страница 25: ...e 1 4 10008 00 Movable Vise Jaw Bolt Part No 43348 1 5 10009 00 Stationary Vise Jaw Bolt Part No 43348 1 7 10116 00 Lift Pin 1 8 10201 00 Vise Nut Plate Self Tapping Screw 10 24 Part No 43882 2 9 1001...

Страница 26: ...resses for All Your Application needs A complete line of Arbor H Frame and custom engineered Hydraulic Presses for production maintenance and research work DAKE Division of JSJ 724 Robbins Road Grand...

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