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14 Charging refrigerant

Installation and operation manual

28

RXYSA4~6A7V/Y1B

VRV 5-S system air conditioner

4P600329-1A – 2020.01

▪ Mount  the  refnet  joint  so  that  it  branches  either  horizontally  or

vertically.

▪ Mount the refnet header so that it branches horizontally.

A

B

±

3

a

b

c

a

a

Horizontal surface

b

Refnet joint mounted vertically

c

Refnet joint mounted horizontally

13.3

Checking the refrigerant piping

13.3.1

Checking refrigerant piping: Setup

p< p>

N2

C

b

c

e

a

g

f

d

A

B

R32

a

Pressure reducing valve

b

Nitrogen

c

Weighing scales

d

Refrigerant R32 tank (siphon system)

e

Vacuum pump

f

Liquid line stop valve

g

Gas line stop valve

A

Valve A

B

Valve B

C

Valve C

Valve

State of valve

Valve A

Open

Valve B

Open

Valve C

Open

Liquid line stop valve

Close

Gas line stop valve

Close

NOTICE

Indoor units should also be leak and vacuum tested. Keep
any  possible  (field  supplied)  field  piping  valves  open  as
well.

13.3.2

To perform a leak test

To check for leaks: Vacuum leak test

1

Evacuate  the  system  from  the  liquid  and  gas  piping  to
–⁠100.7 kPa (–⁠1.007 bar)(5 Torr absolute) for more than 2 hours.

2

Once  reached,  turn  off  the  vacuum  pump  and  check  that  the
pressure does not rise for at least 1 minute.

3

Should  the  pressure  rise,  the  system  may  either  contain
moisture (see vacuum drying below) or have leaks.

To check for leaks: Pressure leak test

1

Test  for  leaks  by  applying  a  bubble  test  solution  to  all  piping
connections.

2

Discharge all nitrogen gas.

3

Break  the  vacuum  by  pressurising  with  nitrogen  gas  to  a
minimum  gauge  pressure  of  0.2  MPa  (2  bar).  Never  set  the
gauge  pressure  higher  than  the  maximum  working  pressure  of
the unit, i.e. 3.52 MPa (35,2 bar).

NOTICE

Make  sure  to  use  a  recommended  bubble  test  solution
from  your  wholesaler.  Do  not  use  soap  water,  which  may
cause cracking of flare nuts (soap water may contain salt,
which  absorbs  moisture  that  will  freeze  when  the  piping
gets  cold),  and/or  lead  to  corrosion  of  flared  joints  (soap
water  may  contain  ammonia  which  causes  a  corrosive
effect between the brass flare nut and the copper flare).

13.3.3

To perform vacuum drying

To remove all moisture from the system, proceed as follows:

1

Evacuate the system for at least 2 hours to a target vacuum of
–⁠100.7 kPa (–⁠1.007 bar)(5 Torr absolute).

2

Check  that,  with  the  vacuum  pump  turned  off,  the  target
vacuum is maintained for at least 1 hour.

3

Should  you  fail  to  reach  the  target  vacuum  within  2  hours  or
maintain  the  vacuum  for  1  hour,  the  system  may  contain  too
much moisture. In that case, break the vacuum by pressurising
with  nitrogen  gas  to  a  gauge  pressure  of  0.05  MPa  (0.5  bar)
and repeat steps 1 to 3 until all moisture has been removed.

4

Depending  on  whether  you  want  to  immediately  charge
refrigerant through the refrigerant charge port or first pre-charge
a  portion  of  refrigerant  through  the  liquid  line,  either  open  the
outdoor  unit  stop  valves,  or  keep  them  closed.  See 

"14.3  To

charge refrigerant" 

[

4

 29] for more information.

13.3.4

To check for leaks after charging
refrigerant

After charging refrigerant in the system an additional leak test must
be  performed.  Refer  to 

"14.6  To  check  for  refrigerant  leaks  after

charging" 

[

4

 31].

14

Charging refrigerant

14.1

Precautions when charging
refrigerant

WARNING

▪ Only  use  R32  as  refrigerant.  Other  substances  may

cause explosions and accidents.

▪ R32  contains  fluorinated  greenhouse  gases.  Its  global

warming  potential  (GWP)  value  is  675.  Do  NOT  vent
these gases into the atmosphere.

▪ When  charging  refrigerant,  ALWAYS  use  protective

gloves and safety glasses.

NOTICE

If  the  power  of  some  units  is  turned  off,  the  charging
procedure cannot be finished properly.

Содержание VRV 5-S Series

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Страница 2: ...HD HU 200 1000 1000 500 HD HU A B C 200 1 300 1000 A B C E 200 1 300 1000 1000 500 D 1000 D E 1000 1000 500 B D HD HU 300 1000 250 1500 300 1500 B D E HB HU 300 1000 1000 500 HU HB HU 300 1250 1000 50...

Страница 3: ...30 7 d 92 36 0 c 31 0 d 93 36 4 c 31 4 d 94 36 7 c 31 7 d 95 37 0 c 32 0 d 96 37 4 c 32 4 d 97 37 7 c 32 7 d 98 38 0 c 33 0 d 99 38 4 c 33 4 d 100 38 7 c 33 7 d 63 26 2 c 21 2 d 64 26 6 c 21 6 d 65 26...

Страница 4: ...1 12 13 14 15 16 17 Direktiver med senere ndringer Direktiv med f retagna ndringar Direktiver med foretatte endringer Direktiivej sellaisina kuin ne ovat muutettuina v platn m zn n Smjernice kako je i...

Страница 5: ...vastaava kyll stysl mp tila M C Kylm aine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi Maxim ln p pustn tlak PS K bar Minim ln maxim ln p pustn teplota...

Страница 6: ...ioners Indoor unit outdoor unit 21 8 2 11 Symptom Noise of air conditioners Outdoor unit 21 8 2 12 Symptom Dust comes out of the unit 21 8 2 13 Symptom The units can give off odours 21 8 2 14 Symptom...

Страница 7: ...rope com support and manuals product information Latest revisions of the supplied documentation may be available on the regional Daikin website or via your dealer The original documentation is written...

Страница 8: ...nce with the instructions from this manual See 15 Electrical installation 431 WARNING ALWAYS use multicore cable for power supply cables WARNING If the power supply has a missing or wrong N phase equi...

Страница 9: ...se potential sources of ignition in searching for or detection of refrigerant leaks NOTICE Do NOT re use joints which have been used already Joints made in installation between parts of refrigerant sy...

Страница 10: ...ecautions it is mandatory to install one of the following devices at a location with 24 hour monitoring a supervisor remote controller or an iTM with external alarm via WAGO module Note The remote con...

Страница 11: ...or room 2 1 3 To determine the charge limitations 1 Determine the area of the smallest room in order to derive the total refrigerant charge limit in the system The room area can be determined by proje...

Страница 12: ...for room with the smallest area on the lowest underground floor The maximum allowable charge has to be assessed for the room with the smallest room area in both the lowest underground floor and the o...

Страница 13: ...h c to check the maximum allowed charge for a room of 16 m with a ceiling mounted unit 10 4 kg Use graph d to check the maximum allowed charge for the smallest room 28 m of the lowest underground floo...

Страница 14: ...must be done by an authorized installer and must comply with applicable legislation Units must be treated at a specialized treatment facility for reuse recycling and recovery By ensuring this product...

Страница 15: ...4 About the system The VRV 5 S uses R32 refrigerant which is rated as A2L and is mildly flammable For compliance with the requirements for enhanced tightness refrigerating systems and IEC60335 2 40 th...

Страница 16: ...may stop immediately This is not a malfunction 6 2 3 About the heating operation It may take longer to reach the set temperature for general heating operation than for cooling operation The following...

Страница 17: ...g NOTICE Do not turn off power immediately after the unit stops but wait for at least 5 minutes 6 3 3 To use the dry program WITH cool heat changeover remote control switch To start 1 Select cooling o...

Страница 18: ...e displays of other user interfaces show change over under centralised control 7 Maintenance and service NOTICE Never inspect or service the unit by yourself Ask a qualified service person to perform...

Страница 19: ...leshooting If one of the following malfunctions occur take the measures shown below and contact your dealer WARNING Stop operation and shut off the power if anything unusual occurs burning smells etc...

Страница 20: ...r malfunction Discharge temperature sensor malfunction outdoor Suction temperature sensor malfunction outdoor De icing temperature sensor malfunction outdoor Liquid temperature sensor after subcool HE...

Страница 21: ...tween the units causing them to stop Operation automatically restarts when the noise ceases 8 2 9 Symptom Noise of air conditioners Indoor unit A zeen sound is heard immediately after the power supply...

Страница 22: ...ecycling and recovery For the installer 11 About the box 11 1 Outdoor unit 11 1 1 To unpack the outdoor unit 2 1 11 1 2 To handle the outdoor unit CAUTION To avoid injury do NOT touch the air inlet or...

Страница 23: ...sound pressure level is less than 70 dBA CAUTION Appliance NOT accessible to the general public install it in a secured area protected from easy access This unit is suitable for installation in a comm...

Страница 24: ...l the outdoor unit 4 M12 12 3 3 To provide drainage INFORMATION If necessary you can use a drain pan field supply to prevent drain water from dripping NOTICE If the unit CANNOT be installed fully leve...

Страница 25: ...the piping size Determine the proper size using the following tables and reference figure only for indication A B 1 B 2 C 1 C 2 C 3 C 4 1 3 1 3 2 3 3 3 4 VRV DX 2 2 2 1 Outdoor unit 2 Refrigerant bra...

Страница 26: ...ollowing table in accordance with the total capacity of all the indoor units connected below the refnet header Indoor unit capacity index Refrigerant branch kit 182 KHRQ22M29H INFORMATION Maximum 8 br...

Страница 27: ...sing electrical wiring through the knockout holes wrap the wiring with protective tape to prevent damage 3 Do the following Connect the accessory liquid pipe a to the liquid stop valve brazing Connect...

Страница 28: ...test solution from your wholesaler Do not use soap water which may cause cracking of flare nuts soap water may contain salt which absorbs moisture that will freeze when the piping gets cold and or le...

Страница 29: ...re shall be taken not to overfill the refrigerating system NOTICE Prior to charging the system it shall be pressure tested with the appropriate purging gas The system shall be leak tested on completio...

Страница 30: ...s 437 Result The unit will start operation INFORMATION The manual refrigerant charge operation will automatically stop within 30 minutes If charging is not completed after 30 minutes perform the addit...

Страница 31: ...iring regulations WARNING ALWAYS use multicore cable for power supply cables 15 1 About electrical compliance Equipment complying with EN IEC 61000 3 12 provided that the short circuit power Ssc is gr...

Страница 32: ...th leakage circuit breaker b Fuse c Power supply cable 4 Fix the cables power supply and interconnection cable with a cable tie to the stop valve attachment plate and route the wiring according to the...

Страница 33: ...to SVS output device Specifications of the SVS output Maximum voltage 40 VDC Maximum current 0 025 A Polarity of terminal 1 Polarity of terminal 2 It is mandatory to use a surge killer to protect the...

Страница 34: ...ed above the indoor unit cover the stop valves f see above with sealing material to prevent condensed water on the stop valves from moving to the indoor unit NOTICE Any exposed piping might cause cond...

Страница 35: ...e also 17 1 4 To access mode 1 or 2 436 17 1 5 To use mode 1 436 17 1 6 To use mode 2 436 17 1 7 Mode 1 Monitoring settings 436 17 1 8 Mode 2 Field settings 437 17 1 2 To access the field setting comp...

Страница 36: ...atus of the unit What How Changing and accessing the setting in mode 1 Once mode 1 is selected push BS1 one time you can select the wanted setting It is done by pushing BS2 Accessing the selected sett...

Страница 37: ...remote controller connected to the system 1 Supervisor remote controller connected to system 18 Commissioning NOTICE General commissioning checklist Next to the commissioning instructions in this cha...

Страница 38: ...ctions for equipment using R32 refrigerant 49 Field settings Make sure all field settings you want are set See 17 1 Making field settings 434 Installation date and field setting Be sure to keep a reco...

Страница 39: ...display and on the user interface of the indoor unit 19 1 1 Error codes Overview In case other error codes appear contact your dealer Main code Cause Solution SVEO a SVS b The R32 sensor in one of the...

Страница 40: ...ly voltage Check if power supply is within range Insufficient supply voltage Check if the supply voltage is supplied properly Malfunction code System test run not yet executed system operation not pos...

Страница 41: ...0 11 and audible alarm and red warning signal is generated from this remote controller The unit number is displayed on this remote controller k Error code U9 02 is displayed on this remote controller...

Страница 42: ...s walls baffle plates E Obstacle roof a b c d e Minimum service space between the unit and obstacles A B C D and E eB Maximum distance between the unit and the edge of obstacle E in the direction of o...

Страница 43: ...rheat g One way valve R7T Thermistor heat exchanger h Pressure relief valve R10T Thermistor fin i PCB cooling R21T Thermistor discharge j Double tube heat exchanger k Distributor Refrigerant flow l He...

Страница 44: ...PTC thermistor S1NPH High pressure sensor S1NPL Low pressure sensor S1PH High pressure switch S1S Air control switch option S2S Cool heat selector switch option SEG A1P 7 segment display SFB Mechanic...

Страница 45: ...itch option SEG A1P 7 segment display SFB Mechanical ventilation error input field supply V D Diode module V1R V2R A1P IGBT power module V3R A1P Diode module X A PCB connector X M Terminal strip X Y C...

Страница 46: ......

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Страница 48: ...4P600329 1A 2020 01 Copyright 2020 Daikin 4P600329 1 A 0000000X Verantwortung f r Energie und Umwelt...

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