background image

Operating Limits 

Do not exceed the operating limits in 

Table 17

 through 

Table 

21

. A fan wheel operated beyond the rpm and temperature 

limits shown can suffer permanent distortion or fracture. The 

resulting unbalance can cause severe unit vibration .

 

Table 17: Fan Operating Limits—Unit Sizes 003 to 035 

Forward Curved—Housed

Airfoil—Housed

Diameter

9×4

9×7

9×9

10 .62

12 .62

15

18

20

22 .25

24 .50

13 .22

14 .56

16 .19

19 .69

21 .56

24 .00

Max . RPM Class I

N/A

2189

2223

1934

1614

1328

1155

1050

944

858

3000

3000

2300

2000

1700

1500

Max . RPM Class Il

2244

2854

2896

2518

2091

1725

1450

1200

1030

910

4335

3918

3457

2858

2427

2255

Table 18: Fan Operating Limits—Unit Sizes 040–090 

Forward Curved—Housed 

Airfoil—Housed

Diameter

20

22 .38

25

27 .62

30 .25

33

36

20

22 .25

24 .5

27

30

33

36 .5

Max . RPM Class I

1010

930

790

690

650

600

560

2077

1875

1691

1479

1328

1209

1073

Max . RPM Class Il

1281

1178

1011

910

835

763

715

2703

2413

2199

1928

1730

1579

1401

Table 19: Fan Operating Limits—Belt-Drive Plenum Fans 

Belt-Drive Plenum fans

Size

13

15

16

18

20

22

24

27

30

33

36

40

44

49

54

60

Max . RPM Class II

3909

3468

2820

2930

2674

2403

2183

1860

1783

1620

1465

1329

1202

1091

986

891

Max . RPM Class IlI

4000

4000

3887

3735

3409

3065

2780

2423

2182

1984

1759

1598

1447

1314

1178

1071

Table 20: Fan Operating Limits—Direct-Drive Plenum Fans 

Direct-Drive Plenum Fans

Size

11

12

13

15

16

18

20

22

24

27

30

33

36

40

44

49

54

60

Max . RPM Class II

4000 4000

3909 3650 3650 2674 2403 2183 1981 1783 1620 1465 1329 1202

Max . RPM Class IlI

4000 4000 3887 3735 3409 3065 2780 2423 2182 1984 1759 1598 1447 1314 1178 1071

Table 21: Fan Operating Limits—Inline Fans, Twin Fans 

Inline Fans/Twin Fans

Diameter

18 .25

20

22 .25

24 .5

27

30

33

36 .5

40 .25

44 .50

49

54 .25

Max . RPM Class I

2727

2488

2236

2041

1835

1665

1476

1330

1208

1072

973

880

Max . RPM Class II

3409

3111

2796

2551

2294

2082

1846

1662

1510

1340

1216

1100

Twin Fans

Diameter

9×9

10 .62

12 .62

15

18 .12

20

Max . RPM

2575

2400

2000

1700

1400

1200

Max . HP

10

15

15

30

40

40

Fan Vibration Levels 

Each unit as shipped is trim balanced to operate smoothly . To 

provide satisfactory operation after shipping and installation, 

use the accepted industry guidelines for field balancing fans. 

See 

Table 22

 . 

Table 22: Vibration Levels 

Fan Speed (RPM)

Vibration

800 or less

5 mils maximum displacement

801 or greater

0 .20 in/sec . maximum velocity

Note:  

Excessive vibration from any cause contributes to premature fan and motor 

bearing failure . Monitor overall vibration levels every six months of operation . 

An increase in levels is an indication of potential trouble . 

Vibration Causes 

1 .  Wheel imbalance . 

a . 

Dirt or debris on wheel blades. 

b . 

Loose set screws in wheel hub or bearing-to-shaft. 

c .  Wheel distorted from overspeed . 

2 .  Bent shaft . 
3 .  Drive faulty . 

a .  Variable pitch sheaves—axial and radial runout of 

flanges; uneven groove spacing; out of balance. 

Also similar faults in driven sheave . 

b .  Bad V-belts; lumpy, or mismatched; belt tension 

too tight or too loose . 

4 . 

Bad bearings, loose bearing hold-down bolts. 

5 .  Motor imbalance . 
6 .  Fan section not supported evenly on foundation . 

IM 672-11 • VISION AIR HANDLING UNIT 36

 

www.DaikinApplied.com

o

peraTIon

 

Содержание Vision CAH 003-090 C

Страница 1: ...Installation and Maintenance Manual IM 672 11 Group Applied Air Systems Part Number IM 672 Date January 2017 Vision Air Handler Models CAC CAH 003 090 C...

Страница 2: ...g Mounting 26 Electrical Installation 27 Wiring 27 Operation 28 Startup Checks 28 VFD Setup 29 Fan Startup 29 Fan Wheel Alignment 29 Fan Array 33 Optional Piezometer Ring Airflow Measurement Device 34...

Страница 3: ...the factory Take care during installation to prevent damage to units 3 Take special care when handling the blower section All fans are dynamically balanced before leaving the factory Rough handling c...

Страница 4: ...nsion by at least 50 or remove the belts Remove belts if they will be subjected to temperatures exceeding 85 F to avoid deterioration Remove belt guard when adjusting belts Reduce belt tension prior t...

Страница 5: ...obtained through the access doors or by removing panels Fan and filter sections are always provided with a service door on one side of the unit If requested doors can be provided on both sides of the...

Страница 6: ...e to the unit cabinetry use spreader bars Position spreader bars to prevent cables from rubbing the frame or panels Before hoisting into position test lift for stability and balance Avoid twisting or...

Страница 7: ...are not installed it is acceptable to lift from the shipping brackets on the fan Figure 8 shows dual fans being lifted in a similar manner as the single direct drive fan An eight point lift must be u...

Страница 8: ...of air flow Pull sections together to fasten Use a furniture clamp or straps and a ratchet to help pull the sections together securely Figure 10 2 If the unit has a factory installed base rail first f...

Страница 9: ...are fastened together at the four bottom corners of the mating edge To fasten the corners located on the end of the unit where bottom section and top section walls are flush with each other remove th...

Страница 10: ...on Joining Side by Side Heatwheel Section Joining The side by side heatwheel will have two individual sections parallel in the direction of airflow to be attached to either side Each section will atta...

Страница 11: ...ction Mounting If desired shipping sections can be fastened together internally To fasten internally run field provided 10 sheet metal screws or drill screws 4 long maximum through the interior frame...

Страница 12: ...en a unit is unitized ships in one piece channel support each component under the unit width Figure 21 NOTE The supporting angle iron must fully support the 2 frame channel at each section joint When...

Страница 13: ...the frame channels Then pull the frame channel out the side Remove any panel screws that are within one inch of the of the frame since they are engaged into the gasketed flange of the frame Figure 23...

Страница 14: ...ecurely so that it is airtight watertight and that there is no exposed foam insulation Figure 25 Cutting Sealing Injected Foam Insulated panels Field Mounting Junction Boxes and Other Components For f...

Страница 15: ...ass Duct Assembly Sizes 040 to 090 When unit sizes 040 to 090 are ordered with external face and bypass the bypass duct ships separately and must be attached to the unit in the field The joining of th...

Страница 16: ...e are fitted together fasten the joining plates to the corners in the unit exterior 4 If a damper was ordered assemble it to the section see Multizone Damper Assembly and Figure 29 NOTE Verify that th...

Страница 17: ...ell arms are 45 from the vertical center The hot deck closes when the bell arms are 45 clockwise from the vertical center b Three deck zone dampers The cold deck closes when the bell arms are 45 clock...

Страница 18: ...hood Figure 32 There are two options for gaining access to the return air damper drive shaft 1 If the unit has a housed return fan or plenum exhaust fan an access section should be located immediatel...

Страница 19: ...tube provided on the coil to connection on expansion valve Use care when piping the system to see that all joints are tight and all lines are dry and free of foreign material For typical refrigerant...

Страница 20: ...rly size modulating valves Do not undersize Freezing conditions entering air temperatures below 35 F Daikin strongly recommends 5JA 8JA 5RA and 8RA coils Supply 5 psi steam to coils at all times Do no...

Страница 21: ...o permit the coil to drain during shutdown 5TA 8TA or 5HA coils Conden sate is lifted to overhead return main 5JA or 8JA coil Installed in series Note that each coil must have a separate control valve...

Страница 22: ...not use hot water coils with entering air below 40 F If fresh air and return air are to be heated by a hot water coil carefully design the system to provide thorough mixing before air enters the coil...

Страница 23: ...3 75 4 25 Unit Sizes 040 090 1 6 00 6 00 6 50 2 6 50 6 00 6 50 3 6 50 6 00 6 50 4 6 00 6 00 6 50 Table 2 Motor Behind Fan Spring Mount Adjustments Spring Mount Adjustment at Rest Isolator Position Top...

Страница 24: ...Figure 36 Removing Motor Behind Shipping Brackets Figure 37 Removing Motor Beside Shipping Brackets IM 672 11 VISION AIR HANDLING UNIT 24 www DaikinApplied com Mechanical Installation...

Страница 25: ...an Typical Shipping Brackets Shipping hold down nut and bolt Remove and discard 4 places Shipping bracket Remove and discard 4 places Mechanical Installation www DaikinApplied com 25 IM 672 11 VISION...

Страница 26: ...SHPD Mounting Attachment Method SDS Attachment System by Others Spacing System Bolted attachment to steel Figure 39 1 93 48 5 8 DIA SAE Grade 5 Welded attachment to steel Figure 40 1 84 48 3 16 Weld L...

Страница 27: ...table wire nuts or connectors for the gauge wires provided For units provided with a disconnect switch or starter field wiring will be terminated to lugs Wire size and lug torque requirements are show...

Страница 28: ...ed and locked in the OFF position 1 Check that the unit is completely and properly installed with ductwork connected 2 Check that all constru tion debris is removed and filters are clean 3 Check that...

Страница 29: ...Inlet Funnel Relationship Fan Wheels Housed Table 7 Wheel to Inlet Funnel Relationship Fan Wheels Housed Airfoil1 in Unit sizes 003 to 035 Unit sizes 040 to 090 Diameter A2 mm B3 mm Diameter A2 mm B3...

Страница 30: ...eel to Inlet Funnel Relationship 40 to 60 Belt Drive Plenum Fan Wheel Funnel Parameters Size A B C 40 0 82 2 00 4 88 44 0 91 2 25 5 50 49 1 00 2 50 5 50 54 1 10 2 50 5 50 60 1 23 3 00 5 50 Setscrews o...

Страница 31: ...eel to Inlet Funnel Relationship Direct Drive Fans Only Class II fans Fan Size Overlap in 11 0 25 12 0 25 15 0 25 16 0 38 18 0 38 20 0 41 22 0 45 24 0 50 27 0 55 30 0 61 33 0 67 36 0 75 40 0 82 44 0 9...

Страница 32: ...3 8 19 2 22 30 1 2 41 7 55 33 1 2 41 7 55 36 1 2 41 7 55 40 1 2 41 7 55 44 1 2 41 7 55 49 1 2 41 7 55 54 1 2 41 7 55 60 3 4 115 150 Table 14 Bearing Collar and Wheel Hub Set Screw Torque All Fans Exce...

Страница 33: ...t air re circulation This is designed to be a temporary measure unit this fan and or motor is replaced After fan and or motor replacement the block off plate is to be removed and stored outside of the...

Страница 34: ...sions match the drawing dimensions Table 16 shows the factor F for each fan size and type The equation then becomes the following For standard air 0 075 lb ft3 ACFM F P where F factor from Table 2 P T...

Страница 35: ...e DCX54 as needed Make sure any tubing does not interfere with the fan wheel NOTE Never drill or screw through the inlet funnel Secure tubing to the fan assembly using cable tie mount DCX52 and Cable...

Страница 36: ...1620 1465 1329 1202 Max RPM Class IlI 4000 4000 3887 3735 3409 3065 2780 2423 2182 1984 1759 1598 1447 1314 1178 1071 Table 21 Fan Operating Limits Inline Fans Twin Fans Inline Fans Twin Fans Diamete...

Страница 37: ...greasing instructions are located on a tag attached to the motor If special lubrication instructions are on the motor they supersede all other instructions Fan Shaft Bearings CAUTION For safety stop r...

Страница 38: ...ical power disconnected locked and tagged out measure the diameter of the V belt outer surface where it passes around the sheave pitch diameter Calculate fan speed from the motor nameplate rpm Measure...

Страница 39: ...n Drive Belt 10 Before starting the drive ensure that all keys are in place and all setscrews and all capscrews are tight Check and retighten all screws and retension belts after approximately 24 hour...

Страница 40: ...eter can be obtained within the sheave range One complete turn of the outer locking ring changes the pitch diameter 0 233 5 Do not open sheaves more than the following a Do not open B sheaves more tha...

Страница 41: ...165 13 8 1 4 90 3 8 16NC 545 45 4 350 290 24 2 1 4 5 16 150 250 1 2 13NC 1300 108 3 N A 620 51 7 N A N A 5 8 11NC N A N A N A 1225 102 1 N A N A Figure 55 MVP Sheave Adjustment Capscrews Do Not Remove...

Страница 42: ...belt is slipping Do not apply belt dressing This can damage the belt and cause early failure Tension Measurement Procedure 1 Measure the belt span Figure 56 2 Place belt tension checker squarely on o...

Страница 43: ...of the final filters Figure 58 Filter Gauge Table 29 Filter Pressure Drops Bag filters DriPak 2000 Efficiency 45 65 85 95 Rated velocity FPM 625 500 500 500 Initial pressure drop 0 20 0 26 0 21 0 30...

Страница 44: ...solution using a small circulating pump and again thoroughly drain Check freezing point of antifreeze before proceeding to next coil Due to a small amount of water always remaining in each coil there...

Страница 45: ...d out the discharge side of the cabinet Removing and Replacing the Coil The coil can be removed by the side top or a combination of both The size and configuration of the coil affects how the coil can...

Страница 46: ...steel plate and install the plate on the coils 5 Caulk the mounting surface of the drain trough and install the drain trough on the coils 6 Caulk the seams between the coil casings and blockoffs 7 Con...

Страница 47: ...of the unit stamped on the serial plate attached to the unit If replacement parts are required mention the date of installation of the unit and date of failure along with an explanation of the malfunc...

Страница 48: ...the returned material Enter the required information to expedite handling and prompt issuance of credits All parts must be returned to the appropriate Daikin facility designated on the Return Goods ta...

Страница 49: ...________________ Purchasing contractor ___________________________________________________________________________________________ City ________________________________________________________________...

Страница 50: ...J Fill the drain pan Does water drain freely Yes No N A K Is the unit mounted level Yes No N A II FAN DATA A Check rotation of supply fan Yes No N A B Voltage at supply fan motor 1 2_____________ V 2...

Страница 51: ...Amp draw across each phase at each heating stage Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Phase L1 ___________ ____________ ____________ ___________ ___________ ____________ Phase L2 __________...

Страница 52: ...tion and Maintenance Bulletin IM 684 and IM 685 A Gas Furnace Model no __________________ B Gas Burner Model no ___________________ Serial no ___________________ C Gas Type firing Single Stage _______...

Страница 53: ...______________________________ Startup date ___________________________ Return completed form by mail to Daikin Warranty Department 13600 Industrial Park Boulevard Minneapolis MN 55441 or by email to...

Страница 54: ..._________________________________________________________ 2 How would you rate the overall appearance of the product i e paint fin damage etc Excellent Good Fair Poor 3 Did all sections of the unit fi...

Страница 55: ...IM 672 11 VISION AIR HANDLING UNIT 55 www DaikinApplied com Table of Contents...

Страница 56: ...IM 672 11 VISION AIR HANDLING UNIT 56 www DaikinApplied com Table of Contents...

Страница 57: ......

Страница 58: ...nt to its standard terms and conditions of sale including Limited Product Warranty Consult your local Daikin Applied representative for warranty details To find your local Daikin Applied representativ...

Отзывы: