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6 Installation
Installer and user reference guide
24
SERHQ020~0 SEHVX20~64BAW
Split packaged air-cooled water chiller
4P508020-1A – 2018.01
2
Check that, with the vacuum pump turned off, the target
vacuum is maintained for at least 1 hour.
3
Should you fail to reach the target vacuum within 2 hours or
maintain the vacuum for 1 hour, the system may contain too
much moisture. In that case, break the vacuum by pressurising
with nitrogen gas to a gauge pressure of 0.05 MPa (0.5 bar)
and repeat steps 1 to 3 until all moisture has been removed.
NOTICE
In case of an SERHQ032, perform the operations on both
units.
6.6.6
To insulate the refrigerant piping
After finishing the leak test and vacuum drying, the piping must be
insulated. Take into account the following points:
▪ Be sure to insulate the liquid and gas piping (for all units).
▪ Use heat resistant polyethylene foam which can withstand a
temperature of 70°C for liquid piping and polyethylene foam which
can withstand a temperature of 120°C for gas piping.
▪ Reinforce the insulation on the refrigerant piping according to the
installation environment.
Ambient
temperature
Humidity
Minimum thickness
≤30°C
75% to 80% RH
15 mm
>30°C
≥80% RH
20 mm
Condensation might form on the surface of the insulation.
▪ If there is a possibility that condensation on the stop valve might
drip down into the indoor unit through gaps in the insulation and
piping because the outdoor unit is located higher than the indoor
unit, this must be prevented by sealing up the connections. See
below figure.
f
f
e
a
d
c
b
d
e
a
Gas line stop valve
b
Liquid line stop valve
c
Service port for adding refrigerant
d
Sealing up treatment
e
Insulation
f
Piping between indoor and outdoor unit
DANGER: RISK OF BURNING
Be sure to insulate local pipes, as touching them can
cause burns.
6.7
Charging refrigerant
6.7.1
About charging refrigerant
Once vacuum drying is finished, additional refrigerant charging can
start.
There are two methods to charge additional refrigerant.
Method
See
Automatic charge
"Step 6a: To automatically charge
refrigerant" on page 25
Manual charge
"Step 6b: To manually charge
refrigerant" on page 26
To speed up the refrigerant charging process, it is in case of larger
systems recommended to first pre-charge a portion of refrigerant
through the liquid line before proceeding with the actual automatic or
manual charging. This step is included in below procedure (see
"6.7.4 To charge refrigerant" on page 25
). It can be skipped, but
charging will take longer then.
6.7.2
Precautions when charging refrigerant
INFORMATION
Also read the precautions and requirements in the
following chapters:
▪ General safety precautions
▪ Preparation
WARNING
▪ Only use R410A as refrigerant. Other substances may
cause explosions and accidents.
▪ R410A contains fluorinated greenhouse gases. Its
global warming potential (GWP) value is 2087.5. Do
NOT vent these gases into the atmosphere.
▪ When charging refrigerant, always use protective
gloves and safety glasses.
NOTICE
If the power of some units is turned off, the charging
procedure cannot be finished properly.
NOTICE
Be sure to turn on the power 6 hours before operation in
order to have power running to the crankcase heater and
to protect the compressor.
NOTICE
If operation is performed within 12 minutes after the indoor
and outdoor units are turned on, the H2P LED will be lit
and the compressor will not operate before communication
is established between outdoor unit(s) and indoor units.
NOTICE
Close the front panel before any refrigerant charge
operation is executed. Without the front panel attached the
unit cannot judge correctly whether it is operating properly
or not.
NOTICE
In case of maintenance and the system (outdoor unit+field
indoor units) does not contain any refrigerant any
more (e.g., after refrigerant reclaim operation), the unit has
to be charged with its original amount of refrigerant (refer
to the nameplate on the unit) by pre-charging before the
automatic charging function can be started.
NOTICE
▪ The refrigerant charging port is connected to the piping
inside the unit. The unit's internal piping is already
factory charged with refrigerant, so be careful when
connecting the charge hose.
▪ After adding the refrigerant, do not forget to close the
lid of the refrigerant charging port. The tightening
torque for the lid is 11.5 to 13.9 N•m.
▪ In order to ensure uniform refrigerant distribution, it
may take the compressor ±10 minutes to start up after
the unit has started operation. This is not a malfunction.
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