5 Installation
Installation and operation manual
16
LRMEQ+4BY1
Air-cooled refrigeration condensing unit
4P545024-1 – 2018.09
▪ Connect the gas piping accessories (c, d, e), and cut them to
the required length (e1). This is necessary because the size
of the gas stop valve is Ø15.9 while the piping between
outdoor unit and first refrigerant branch kit is Ø19.1.
Possibility 1: To the front
e1 e
c
d
f
Possibility 2: To the side
c
d e1 e f
Possibility 3: Downwards
c
e1
f
e
c
Gas piping accessory 1
d
Gas piping accessory 2
e, e1
Gas piping accessory 3 (cut it to the required length)
f
Field supply
5
Reattach the service cover and the piping intake plate.
6
Seal all gaps (example: a) to prevent snow and small animals
from entering the system.
a
WARNING
Provide adequate measures to prevent that the unit can be
used as a shelter by small animals. Small animals that
make contact with electrical parts can cause malfunctions,
smoke or fire.
NOTICE
Make sure to open the stop valves after installing the
refrigerant piping and performing vacuum drying. Running
the system with the stop valves closed may break the
compressor.
5.4
Checking the refrigerant piping
5.4.1
About checking the refrigerant piping
Checking the refrigerant piping involves:
▪ Checking for any leakages in the refrigerant piping.
▪ Performing vacuum drying to remove all moisture, air or nitrogen
in the refrigerant piping.
If there is a possibility of moisture being present in the refrigerant
piping (for example, water may have entered the piping), first carry
out the vacuum drying procedure below until all moisture has been
removed.
All piping inside the unit has been factory tested for leaks.
Only field installed refrigerant piping needs to be checked.
Therefore, make sure that all the outdoor unit stop valves are firmly
closed before performing leak test or vacuum drying.
NOTICE
Make sure that all (field supplied) field piping valves are
OPEN (not outdoor unit stop valves!) before you start leak
test and vacuuming.
For more information on the state of the valves, refer to
"5.4.3 Checking refrigerant piping: Setup" on page 16
.
5.4.2
Checking refrigerant piping: General
guidelines
Connect the vacuum pump through a manifold to the service port of
all stop valves to increase efficiency (refer to
"5.4.3 Checking
refrigerant piping: Setup" on page 16
).
NOTICE
Use a 2-stage vacuum pump with a non-return valve or a
solenoid valve that can evacuate to a gauge pressure of
–100.7 kPa (−1.007 bar)(5 Torr absolute).
NOTICE
Make sure the pump oil does not flow oppositely into the
system while the pump is not working.
NOTICE
Do not purge the air with refrigerants. Use a vacuum pump
to evacuate the installation.
5.4.3
Checking refrigerant piping: Setup
p< p>
N2
C
b
c
e
a
g
f
d
A
B
a
Pressure reducing valve
b
Nitrogen
c
Weighing scales
d
Refrigerant R410A tank (siphon system)
e
Vacuum pump
f
Liquid line stop valve
g
Gas line stop valve
A
Valve A
B
Valve B
C
Valve C
Valve
State of valve
Valve A
Open
Valve B
Open
Valve C
Open
Liquid line stop valve
Close
Gas line stop valve
Close
NOTICE
Indoor units should also be leak and vacuum tested. Keep
any possible (field supplied) field piping valves open as
well.
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