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–EIMHP01201-18_06EN - 24/27 

5.3 

Refrigerant charge verification 

 
The multiporpouse units are design to operate in extremely variable conditions and modes (air to water ans water to water). 
The refirgerant charge indicated on the name plate has been approved by the manufacturer allowing the unit to operate 
within  the  declared operating envelope.  The highgly  variable  conditions  lead  to situations  where  the sight  glass  on the 
liquid line shows flashing of the refrigerant. Generally this phenomenon lead the field operator to charge refrigenat in the 
unit. On a mutlipurpose unit doesn

’t add or remove refrigerant based only on the indication of the flashing in sight glass.  

The refrigerant charge must be adjusted in water to water operation (Recovery mode) in order to avoid flashing at sight 
glass on the liquid line 
 

5.4 

Inverter Electrolytic Capacitors 

 
Compressor Inverters include electrolytic capacitors which have been designed to last a minimum of 15 years in normal 
use. Heavy duty conditions may reduce the actual life of capacitors. 
The  unit  calculates capacitor residual life based  on actual operation. When  residual  life gets  below a give  threshold, a 
warning is issued by the controller. In this case replacement of capacitors is recommended.  This operation must be done 
only by qualified technicians. Replacement must be carried out through the following procedure: 

 

Power off the unit 

 

Wait for 5 minutes before opening the inverter case 

 

Check that residual dc voltage in the dc link is zero. 

 

Open the inverter case and replace old capacitors with new ones. 

 

Reset  the  unit  controller  through  the  maintenance  menu.  This  will  allow  the  controller  to  recalculate  the  new 
estimated life of the capacitors. 

 
Capacitor Reforming after long shut-off period 
Electrolytic capacitors may lose part of their original characteristics if they are not powered for more than 1 year. If unit has 
been shut off for a longer period a “reforming” procedure as follows is necessary: 

 

Power on the inverter 

 

Keep it powered on without starting the compressor for at least 30 minutes 

 

After 30 minutes the compressor can be started 

 
Low Ambient Start-up 
Inverters include a temperature control which allows them to withstand ambient temperatures down to  -20°C. However 
they should not be switched on at temperatures lower than 0°C unless the following procedure is executed: 

 

Open the switchbox (only trained technicians should perform this operation) 

 

Open compressor fuses (by pulling the fuse holders) or compressor circuit breakers 

 

Power on the unit 

 

Keep the unit powered on for 1 hour at least (this allows inverter heaters to warm-up the inverter). 

 

Close fuse holders 

 

Close the switchbox 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание EWYD-4ZB

Страница 1: ...al instructions REV 06 Date 11 2021 Supersedes D EIMHP01201 18_05EN Multipurpose unit with Inverter Driven Single Screw Compressor EWYD 4ZB Installation Operation and Maintenance Manual D EIMHP01201 1...

Страница 2: ...r Cold and Hot side 18 3 11 Electric connections 19 3 11 1 Cable requirements 19 3 11 2 Phase unbalance 20 4 OPERATION 21 4 1 Operator s responsibilities 21 5 MAINTENANCE 21 5 1 Routine maintenance 21...

Страница 3: ...D EIMHP01201 18_06EN 3 27 Fig 1 Typical refrigerant circuit Water inlet and outlet are indicative Please refer to the machine dimensional diagrams for exact water connections...

Страница 4: ...HEAT EXCHANGER COLD WATER 9 SHELL TUBE HEAT EXCHANGER HOT WATER 10 PRESSURE RELIEF VALVE Psat 24 5 bar CHANGEOVER DEVICE OPTIONAL 11 PRESSURE RELIEF VALVE Psat 15 5 bar CHANGEOVER DEVICE OPTIONAL 12...

Страница 5: ...e electrical panel Single circuit unit Double circuits unit Label Identification 1 Manufacturer s logo 5 Cable tightening warning 2 Gas type 6 Non flammable gas symbol 3 Hazardous Voltage warning 7 Un...

Страница 6: ...um pressure limit PS of the water circuit of the unit 11 before removing parts on the pressurised water circuits close the section of the piping concerned and drain the fluid gradually to stabilise th...

Страница 7: ...refrigerant detectors must be fitted when necessary 1 2 General Description The unit you bought is an air to water multipurpose a machine aimed to provide cooled and heated water on two separate loop...

Страница 8: ...an evaporator water flow rate between 50 and 120 of nominal flow rate at standard operating conditions however check with the unit selection software the correct minimum and maximum allowed values fo...

Страница 9: ...h size Opt 142 provides EC motors fans The performances will differ from the standards 2 3 Operating limits Water to Water operation Recovery Mode The following options must be included according to t...

Страница 10: ...arapets or railings or areas not complying with the clearance requirements around the unit 3 2 Noise and sound protection The unit is a source of noise mainly due to rotation of compressors and fans T...

Страница 11: ...il The unit must be installed on a robust and perfectly level foundation should the unit be installed on balconies or roofs it might be necessary to use weight distribution beams Fig 3 Lifting Unit wi...

Страница 12: ...D EIMHP01201 18_06EN 12 27 Unit with 8 lifting points...

Страница 13: ...VM Installation such as in the figure above must always be avoided In case the AVM s are not adjustable the flatness of the unit frame must be guaranteed by using metal plate spacers Before unit commi...

Страница 14: ...their air cooled condensers the units are less affected by poor air circulation conditions Also the software has particularly the ability to compute the machine s operating conditions to optimise the...

Страница 15: ...1 is performing normally without any ambient over temperature Unit N 2 is working in a warmed ambient The first circuit from the left is working with air recirculating from Unit 1 and the second circ...

Страница 16: ...n order to reduce transmission of vibrations to the structures 2 Isolating valves to isolate the unit from the water system during maintenance 3 Flow switch in order to protect the unit must be protec...

Страница 17: ...ss can be used during maintenance to isolate the heat exchanger without disrupting flow to other units Any damage due to the presence of foreign bodies or debris in the shell tube heat exchangers will...

Страница 18: ...ich must be electrically connected to terminals shown in the wiring diagram Flow switch has to be tune to intervene when the evaporator and or condenser water flow is lower than 50 of nominal flow rat...

Страница 19: ...neral switch The electrical connection of the panel must be carried out maintaining the correct sequence of the phases Refer to the specific wiring diagram for the unit you have bought Should the wiri...

Страница 20: ...11 2 Phase unbalance In a three phase system the excessive imbalance between the phases is the cause of the engine overheating The maximum permitted voltage unbalance is 3 calculated as follows 100 wh...

Страница 21: ...on the system the personnel shall assure that all security precautions have been taken Neglecting unit maintenance in these environments could degrade all parts of the units coils compressors frames p...

Страница 22: ...ivities Weekly Monthly Note 1 Yearly Seas Onal Note 2 Refrigeration circuit Check for any refrigerant leakage X Verify refrigerant flow using the liquid sight glass Sight glass full X Verify filter dr...

Страница 23: ...akage X Verify refrigerant flow using the liquid sight glass Sight glass full X Verify filter dryer pressure drop X Verify oil filter pressure drop Note 5 X Analyse compressor vibrations X Analyse com...

Страница 24: ...tors is recommended This operation must be done only by qualified technicians Replacement must be carried out through the following procedure Power off the unit Wait for 5 minutes before opening the i...

Страница 25: ...hanical electrical or electronic must be disabled or overridden 5 The water used for filling the water circuit must be clean and suitably treated A mechanical filter must be installed at the point clo...

Страница 26: ...label supplied with the product as following instructions Any refrigerant charge for each circuit 1 2 3 added during commissioning the total refrigerant charge 1 2 3 calculate the greenhouse gas emis...

Страница 27: ...e of its content and the products and services presented therein Specification are subject to change without prior notice Refer to the data communicated at the time of the order Daikin Applied Europe...

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