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48

Controller Use

ALARMS PAGE

When the alarms button is clicked, the user will be presented with

a page showing whether or not alarms are present.

Pressing the active alarms button will display the alarm log.

This screen shows the records of the alarms occurring in the

short period of time of each alarm.

This screen shows the current working equipment HEATING/

COOLING PUMP.

These screens show the actual inputs for each controller.

In this screen you can set the time and date of log alarms or

diagnostic information.

This screen can check the counter of each high pressure failure,

low pressure failure, and the working hours of each compressor.

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Содержание Clima-Flex IOM CLIM Series

Страница 1: ...Operation and Maintenance Manual IOM Group Chiller Part number IOM CLIM Date 23 November 2022 CLIM Series Air Cooled Fixed Compressor Chiller Water Generator Unit Model 7 5 to 62 5 TR Refrigerant HFC...

Страница 2: ...in an ISO 9001 certified facility Safety Warnings 4 General Information 5 Installation and Application Information 6 Refrigeration Schematics 13 Dimensions and Weights Packaged Units 15 Refrigerant Ch...

Страница 3: ...tartup Cooler components EXV sensor transducers installed and wired properly Wiring complies with National Electrical Code and local codes See NOTES Various Yes No N A Initials Unit control disconnect...

Страница 4: ...rigerant leaks from the unit there is a potential choking danger as the refrigerant will displace air in the immediate area Be sure to follow all applicable published industry related standards and lo...

Страница 5: ...RGE VS Vertical Small OPERATION C Cooling Only H Heat Pump UNITS 1 Stand alone 2 2 units 3 3 units 4 4 units 5 5 units CONDENSER FAN A Axial Fixed ANTICORROSION C Coat in Condenser I Coat in Component...

Страница 6: ...while it is being lifted or installed NAMEPLATES The unit nameplate is located on the outside of the unit power panel Both the model number and serial number are located on the unit nameplates the ser...

Страница 7: ...nce of 1 2 meters in front of the panels The compressor filter driers and line shutoff valves are accessible on each side or end of the unit Do not block access to the sides or ends of the unit with p...

Страница 8: ...ce capacity and increase energy consumption The clearance requirements shown are a general guide and cannot take into account all scenarios Factors such as prevailing winds additional equipment within...

Страница 9: ...s to this evaporator This filter must be installed prior to operation of the chilled liquid pumps Field installed water piping for the chiller should include A cleanable filter installed at the water...

Страница 10: ...STRAINER GUIDELINES An inlet water filter kit must be installed in the cold water piping upstream of the evaporator inlet There are several ways available to meet this requirement TECHNICAL DATA OF T...

Страница 11: ...the evaporator is equipped with freeze protection it does not protect the water piping external to the unit or the evaporator itself if there is a power failure or the heater burns out or if the chil...

Страница 12: ...al grade glycols should be used Automotive antifreeze contains inhibitors that will cause plaque formation on the cooler evaporator copper tubes The type and handling of the glycol used should be cons...

Страница 13: ...iom clim cf eng www clima flex com 13 Figure 10 CLIM refrigeration schematics Refrigeration Schematics...

Страница 14: ...iom clim cf eng www clima flex com 14 Refrigeration Schematics Figure 11 CLIM heat pump refrigeration schematic...

Страница 15: ...iom clim cf eng www clima flex com 15 Figure 12 CLIM 7 5 Tr Dimensions and Weights Packaged Units...

Страница 16: ...iom clim cf eng www clima flex com 16 Dimensions and Weights Packaged Units Figure 13 CLIM 10 Tr...

Страница 17: ...iom clim cf eng www clima flex com 17 Dimensions and Weights Packaged Units Figure 14 CLIM 12 5 Tr...

Страница 18: ...iom clim cf eng www clima flex com 18 Figure 15 CLIM Dimensions and Weights Packaged Units...

Страница 19: ...iom clim cf eng www clima flex com 19 Figure 16 CLIM heat pump Dimensions and Weights Packaged Units...

Страница 20: ...iom clim cf eng www clima flex com 20 Dimensions and Weights Packaged Units Figure 17 CLIM tandem 50 Tr...

Страница 21: ...the register1 Fig 18 Subsequently isolate the vacuum pump and open the register1 fig 18 3 When a value of less than 200 microns is obtained try to reach the lowest possible value the vacuum procedure...

Страница 22: ...psi 100 120 psi Refrigerant Charge Pressure Drop Table 5 Refrigerant charge Table 4 Evaporator Pressure Drop Data UNIT CAPACITY MODULE EVAPORATOR DROP TOTAL DROP DP ft WG DP ft WG M 5 1 16 7 31 5 M 7...

Страница 23: ...se a circuit breaker 4 All field wiring terminal range values listed in the unit selection report apply to 75 C cable per NEC 5 It must be grounded per national and local electrical codes CAUTION Stat...

Страница 24: ...iom clim cf eng www clima flex com 24 Electrical Data Figure 19 Typical field wiring diagram of 220v master cold only unit single point connection with all options shown...

Страница 25: ...iom clim cf eng www clima flex com 25 Electrical Data...

Страница 26: ...iom clim cf eng www clima flex com 26 Electrical Data...

Страница 27: ...iom clim cf eng www clima flex com 27 Electrical Data Figure 20 Typical field wiring diagram of the 220v slave only cold unit single point connection with all options shown...

Страница 28: ...iom clim cf eng www clima flex com 28 Electrical Data...

Страница 29: ...iom clim cf eng www clima flex com 29 Electrical Data Figure 21 Typical field wiring diagram of 440v master cool only unit single point connection with all options shown...

Страница 30: ...iom clim cf eng www clima flex com 30 Electrical Data...

Страница 31: ...iom clim cf eng www clima flex com 31 Electrical Data...

Страница 32: ...iom clim cf eng www clima flex com 32 Figure 22 Typical field wiring diagram of the 440v slave single cold unit single point connection with all options shown Electrical Data...

Страница 33: ...iom clim cf eng www clima flex com 33 Electrical Data...

Страница 34: ...t damage to parts and components if a failure occurs The controller menu contains different screens and submenus that provide the operator or service technician with a complete overview of 1 User 2 Ma...

Страница 35: ...L COND COND INJECTION NTC U7 COND RETURN NTC Figure 25 Digital inputs of the pCo Mother Unit PORT CO AIR HP AIR CO WATER HP WATER U9 SELECTOR SELECTOR ID1 HIGH PRESSURE HIGH PRESSURE HIGH PRESSURE HIG...

Страница 36: ...FAN FAN FAN NO4 REVERSIBLE VALVE REVERSIBLE VALVE NOTES The digital output pump in Child units depends on the initial system configuration It is not possible to use it if the system is configured wit...

Страница 37: ...ATE 30 DAYS MONTH CURRENT MONTH 12 MONTHS YEAR CURRENT YEAR 9999 YEARS USER MENU SCREEN CLOCK ACCESS WORKING WORK ACCESS SYNOPTIC ACCESS CHILLER HP ACCESS PROGRAMMING ACCESS REGULATION ACCESS ACCESS A...

Страница 38: ...TER AP COMP M 0 0 to 999 COMP E1 0 0 to 999 COMP E2 0 0 to 999 COMP E3 0 0 to 999 COMP E4 0 0 to 999 COMP E5 0 0 to 999 COMP E6 0 0 to 999 COMP E7 0 0 to 999 LOW PRESSURE BP METER COMP M 0 0 to 999 CO...

Страница 39: ...et button on No Evaporator pump output on Is flow present No Wait the time for the start up compressor The contactor auxiliar remains on while chiller is enabled Is the protection module or frecuency...

Страница 40: ...y Increase unit capacity Unit turn up full capacity Operation of circuit in stabilization Unit turn down full capacity Decrease unit capacity Is unit running at minimun capacity No No Yes No No Yes Ye...

Страница 41: ...tor pump output on Is flow present Unit in OFF state No No Yes Yes Yes No Wait the time for the start up compressor The contactor auxiliar remains on while chiller is enabled Is the protection module...

Страница 42: ...Increase unit capacity Unit turn up full capacity Operation of circuit in stabilization Unit turn down full capacity Decrease unit capacity Is unit running at minimun capacity Operation of circuit in...

Страница 43: ...on superheat shall be calculated for each circuit using the following equation Suction superheat Suction temperature Evaporator saturated temperature Pumping pressure The pressure at which a circuit w...

Страница 44: ...city control logic Compressor shutdown A compressor must be shut down if any of the following situations occur The unit s capacity control logic commands it to shut down A discharge alarm occurs and s...

Страница 45: ...Check the bulb to make sure it is properly connected to the suction line If you can move the bulb manually it is not properly secured The bulb must be perfectly insulated to protect it against the ef...

Страница 46: ...1 CONDENSER FLOW ALARM E1 E1 REFRIGERANT ALARM E1 E1 INJECTION SENSOR SENSOR PROBE FAILURE E1 RETURN SENSOR SENSOR PROBE FAILURE E1 SLAVE ALARMS E2 E2 ENGINE SAVER ALARM LOW PRESSURE ALARM E2 E2 HIGH...

Страница 47: ...ton Can be active or inactive by a digital input or inactive by the pGDTouch terminal 2 Selection of temperature measurement type 1Fahrenheit or Celsius 3 Date 4 Time The pGDTouch terminal has in memo...

Страница 48: ...log This screen shows the records of the alarms occurring in the short period of time of each alarm This screen shows the current working equipment HEATING COOLING PUMP These screens show the actual i...

Страница 49: ...n the unit as a csv file comma separated values file the user can extract Registro de alarmas Injection and return temperatures of the master unit Injection and return temperatures of the slaves User...

Страница 50: ...2 Menu keys and indicator lights change parameters and switch between display functions 3 Navigation keys and indicator lights LEDs 4 Operation keys and indicator lights LEDs DISPLAY LINES A Status li...

Страница 51: ...he status of the frequency converter and or compressor motor Choose between 3 different readouts by pressing the Status key 5 line readout 4 line readout or Smart Logic Control by pressing Status twic...

Страница 52: ...s direct access to any parameter QUICK TRANSFER OF PARAMETER SETTINGS Once the configuration of a frequency converter has been completed store the data in the LCP or on a PC via the MCT 10 Set up Soft...

Страница 53: ...ata readouts 25 Cascade controller 28 Compressor functions After selecting a parameter group select a parameter with the navigation keys The middle section of the display shows the number and name of...

Страница 54: ...OF THE HYDRAULIC CIRCUIT Date Place of Work Location Installing Contractor Technician Company Unit Commissioning Unit model Serial number It is necessary to install a water filter in all hydraulic cir...

Страница 55: ...T to the ON position to power the control unit with 24 volts START UP After powering up the controller wait 5 minutes for the unit to be ready to operate The operating sequence will begin by checking...

Страница 56: ...onic flow sensor Flow switch Plate information Flow switch type X Amperage R410A load Settings Temperature setting Delay Unbalance INITIAL 30 MINUTES 60 MINUTES Operating capacity Water inlet temperat...

Страница 57: ...VOLT L1 L2 VOLT L1 L3 VOLT L2 L3 AMP L1 AMP L2 AMP L3 HOURS OF OPERATION COMPRESSOR CYCLE COUNTER START OIL LEVEL FAN MOTOR VOLT L1 L2 VOLT L1 L3 VOLT L2 L3 AMP L1 AMP L2 AMP L3 GENERAL UNIT VOLT L1 L...

Страница 58: ...R VOLT L1 L2 VOLT L1 L3 VOLT L2 L3 AMP L1 AMP L2 AMP L3 HOURS OF OPERATION COMPRESSOR CYCLE COUNTER START OIL LEVEL FAN MOTOR VOLT L1 L2 VOLT L1 L3 VOLT L2 L3 AMP L1 AMP L2 AMP L3 GENERAL UNIT VOLT L1...

Страница 59: ...R VOLT L1 L2 VOLT L1 L3 VOLT L2 L3 AMP L1 AMP L2 AMP L3 HOURS OF OPERATION COMPRESSOR CYCLE COUNTER START OIL LEVEL FAN MOTOR VOLT L1 L2 VOLT L1 L3 VOLT L2 L3 AMP L1 AMP L2 AMP L3 GENERAL UNIT VOLT L1...

Страница 60: ...sponsible for the malfunction of the unit if the main cause is lack of maintenance or the operating conditions of the unit do not correspond to those recommended in this manual MAINTENANCE GENERAL Rou...

Страница 61: ...may start up and cause injury Disconnect all power sources before inspecting the fan EXPANSION VALVE The function of the expansion valve is to maintain adequate supply of refrigerant to the evaporato...

Страница 62: ...heck the setting and condition of electrical protections and fuses they must be under the manufacturer s specifications Twice a month Plan x x x x x x Real Clean electrical panel monthly Plan x x x x...

Страница 63: ...tdown by equipment protection devices Determine the type and cause of the shutdown and correct it before restarting the equipment For example low or high pressure water freezing etc No cooling require...

Страница 64: ...ow Adjust the water flow required for the equipment Expansion valve malfunction or failure Check or replace if necessary valve and set proper superheat Solenoid value not open Check circuit and possib...

Страница 65: ...in crankcase level too high Check crankcase heater Check operation of liquid line solenoid value Level too high with compressor operation Confirm superheat is correct remove oil Operation or selectio...

Страница 66: ...refrigerant Check the data sheet and check the system for leaks High condensing temperature Check condenser and repair Equipment does not have sufficient water flow Check technical data check filter...

Страница 67: ...iom clim cf eng www clima flex com 67 THIS PAGE IS INTENTIONALLY LEFT BLANK...

Страница 68: ...iom clim cf eng www clima flex com...

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