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DAF XF95, Руководство по обслуживанию

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©

 200423

3-27

Inspection and adjustment

EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES

ΞΦ95

 series

5

3.29 CHECKING AND ADJUSTING LOAD-SENSING LEAF-SPRING CONTROL 

VALVE

Explanatory notes on instruction plate

This plate is mounted on the rear door pillar on 

the left-hand side of the vehicle. The data on axle 

loads and delivery pressures are listed on the 

instruction plate in the sequence of the axles 

beneath the vehicle. Therefore, "1" refers to the 

(first) front axle, "2" to the next following axle, etc.

If the vehicle is fitted with a relay valve in the front 

axle brake circuit, the box beneath the valve 

illustration will be blank. Throughout the column, 

a value of 8.1 bar has been filled in for "delivery 

pressure p2" under axle "1".

If the vehicle is equipped with a control valve 

instead of the relay valve mentioned, the box will 

contain a pressure ratio, e.g."i = 1 : 1.5". The 

"delivery pressure p2" of axle "1" then indicates 

variable readings.

These values can be used to check the brake 

pressure values of the front axle and to carry out 

the inspection/adjustment below at the same 

time. To do this, connect a pressure gauge to the 

test connection of one of the front axle brake 

cylinders.

AUTOM. LASTAFHANKELIJKE REMKRACHTREGELING
AUTOM. LOAD SENSING DEVICE
AUTOM. LASTABHAENGIGE BREMSKRAFT REGELEINR.
DISPOSITIF DE CORRECTION AUTOM. DE FREINAGE
REGOLATORE AUTOM. DELLA FORZA FRENANTE
REGULADOR AUTOM. DEL ESFUERZO DE FRENANDA

TYPE   -  TIPO   :   FA

1425287

2

1.8

2.0

3.0

4.0

8.0

10.0

11.5

13.0

2

1.8

1.8

2.2

3.1

6.4

7.6

8.2

8.2

1

5.7

5.7

5.8

6.1

7.4

7.8

8.0

8.0

1

ASLAST                          G

AXLE LOAD

ACHSLAST

CHARGE SOUS ESSIEU

CARICO ASSE

CARGA EJE

    

x10

4

 N

UITGESTUURDE DRUK   p2

DELIVER

Y PRESSURE

AUSGESTEUER

TER DRUCK

PRESSION DELIVREE

PRESSIONE USCIT

A

PRESION DE SALIDA

                 bar

BALG DRUK                     p3

PRESSURE BELLOWS

BALG DRUCK

PRESSION COUSSIN

PRESS. CUSCINI ARIA

PRESION FUELLES

                  bar

±0.4

±0.2

W475 721 004 0

1396041

i  =  1  :  1.5

MEEREGEL

VENTIEL

EMPTY

-LOAD V

A

LV

E

LAST

-LEER VENTIEL 

V

A

LVE CHARGE-VIDE

V

A

LVOLA VUOTO-CARICO

V

A

LVULA V

ACIO-CARGA

p1 = > 8.5 bar

p4 = 8.0 bar

L = 140 mm

a = 15  ±2 

G=11.0

L

p1

p2

p4

R600479

Содержание XF95

Страница 1: ...Maintenance manual XF95...

Страница 2: ......

Страница 3: ...product development DAF reserves the right to change specifications or products at any time without prior notice No part of this publication may be reproduced and or published by printing by photocopy...

Страница 4: ......

Страница 5: ...STRUCTURE 200423 0 1 2 3 4 5 95 series Structure TECHNICAL DATA THREADED CONNECTIONS FLUID OIL AND LUBRICANTS MAINTENANCE SCHEDULE EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES...

Страница 6: ......

Страница 7: ...1 200423 1 1 General 1 1 200423 1 2 Tightening torques 1 2 200423 1 3 Filling capacities 1 2 200423 2 STEERING GEAR AND BRAKE SYSTEM 2 1 200423 2 1 General 2 1 200423 2 2 Tightening torques 2 2 20042...

Страница 8: ...TECHNICAL DATA 2 200423 Contents 0 95 series...

Страница 9: ...with the test tension If the test tension reading is lower than the value specified in the table set the V belt to the minimum test tension 3 If the V belt tension is lower than the minimum tension s...

Страница 10: ...are of exactly the same length and property class as those removed XE engine 1 3 FILLING CAPACITIES XE engine Lubrication system Oil drain plug 60 Nm Oil filter screw cap 40 Nm Centrifugal filter cen...

Страница 11: ...ERING GEAR AND BRAKE SYSTEM 2 1 GENERAL Steering gear Braking system Maximum steering ball joint axial clearance 1 5 mm Brake travel of automatic brake adjuster Haldex 35 40 mm Brake travel of automat...

Страница 12: ...the overview of standard tightening torques When attachment bolts and nuts are replaced it is important that unless stated otherwise these bolts and nuts are of exactly the same length and property cl...

Страница 13: ...200423 3 1 Drive and chassis TECHNICAL DATA 95 series 0 3 DRIVE AND CHASSIS 3 1 GENERAL Wheel bearing play 09N044 leading rear axle 0 mm...

Страница 14: ...refore be tightened to the torque stated in the overview of standard tightening torques When attachment bolts and nuts are replaced it is important that unless stated otherwise these bolts and nuts ar...

Страница 15: ...with integrated retarder B C V300186 D M24 drain plug B 60 Nm M38 drain plug B 120 Nm Drain plug C D 60 Nm M3052 1 Oil filter attachment bolt 1 23 Nm B A C G000243 Level check filler plug A 60 Nm Drai...

Страница 16: ...hicles U bolt nut 1 Evenly tighten the two U bolt nuts alternately 2 Turn back until the split pin can be fitted M3052 1 Oil filter attachment bolt 1 23 Nm If flange nut M20 property class 10 with yel...

Страница 17: ...nuts alternately 2 The yellow zinc plated hexagonal nut can be recognised by the nut height which is 1 X thread Evenly tighten the two nuts alternately If flange nut M24 property class 10 with yellow...

Страница 18: ...13 litres Filling capacity approx 13 litres Filling capacity approx 11 litres Filling capacity approx 12 litres Filling capacity approx 12 litres Filling capacity approx 11 litres Filling capacity app...

Страница 19: ...200423 1 Contents THREADED CONNECTIONS 95 series 2 2 Threaded connections CONTENTS Page Date 1 THREADED CONNECTIONS 1 1 200423 1 1 General 1 1 200423...

Страница 20: ...THREADED CONNECTIONS 2 200423 Contents 2 95 series...

Страница 21: ...d threaded connection must be tightened accurately Therefore always use a reliable torque wrench that provides a high degree of accuracy Note Have torque wrenches regularly inspected and calibrated Re...

Страница 22: ...cordance with the standard for dipped bolts in the case of special connections apply the lubricant before fitting and re tighten in accordance with the values specified in the instructions The instruc...

Страница 23: ...200423 1 Contents FLUID OIL AND LUBRICANTS 95 series 3 3 Fluid oil and lubricants CONTENTS Page Date 1 SPECIFICATIONS 1 1 200423 1 1 General 1 1 200423...

Страница 24: ...FLUID OIL AND LUBRICANTS 2 200423 Contents 3 95 series...

Страница 25: ...additives of whatever type must not be used except in those circumstances specified by DAF Always follow the safety instructions below and the instructions that are supplied with the product Ask your...

Страница 26: ...f irritation persists consult a doctor In the event of contact with the eyes remove with a cloth and rinse with water If irritation persists consult a doctor If swallowed DO NOT induce vomiting Rinse...

Страница 27: ...nd PTO hours on maintenance intervals 1 4 200423 1 4 Maintenance in special operating conditions 1 4 200423 1 5 First service inspection 1 4 200423 2 MAINTENANCE ACTIVITIES 2 1 200423 2 1 Overview of...

Страница 28: ...MAINTENANCE SCHEDULE 2 200423 Contents 4 95 series...

Страница 29: ...km 50 000 km 75 000 km 30 000 km 50 000 km 60 000 km 60 000 km 100 000 km 1 year max 100 000 km 1 year max 100 000 km 1 year max 150 000 km 3 year max 180 000 km 3 year max 300 000 km 3 year max 450...

Страница 30: ...areas Traffic between adjacent villages cities Maintenance group III Inter national traffic Long distance very long distance traffic Standard changing interval This is the standard changing interval...

Страница 31: ...number of visual inspections Note If the prescribed oil specification and additional conditions see specification manual Fluids and lubricants are met an extended changing interval X service may be ap...

Страница 32: ...ary in consultation with the dealer main branch or importer to fit the appropriate operating conditions 1 5 FIRST SERVICE INSPECTION The first service inspection should be carried out between the firs...

Страница 33: ...e the differential oil O Changing the hub oil O Check components and hose connections for leaks O Check set the load dependent control valve leaf suspension O Adjust the clutch wear indicator circlip...

Страница 34: ...EM AND FUEL SYSTEM O Replace air filter element O Check air inlet dust trapping valve O Check adjust valve clearance 4 Done O Yes O No O Replace coolant filter O Check coolant freezing point O Change...

Страница 35: ...heck exhaust system STEERING GEAR AND BRAKE SYSTEM O Check steering ball joint sleeve for damage O Check the steering oil level O Check steering gear lines and connections O Check brake components and...

Страница 36: ...r damage O Check the steering oil level O Check steering gear lines and connections O Check brake components and brake system for leaks O Check brake lining thickness O Check brake pad thickness and b...

Страница 37: ...r and intercooler for fouling 3 11 200423 3 16 Checking the air inlet dust trapping valve 3 12 200423 Steering gear and brake system 3 17 Checking fastening of universal joint to steering box input sh...

Страница 38: ...and installation oil filter element 4 5 200423 4 5 Removal and installation centrifugal oil filter element 4 6 200423 4 6 Removal and installation fuel filter element 4 7 200423 4 7 Removal and instal...

Страница 39: ...ORY NOTES ON THE MAINTENANCE ACTIVITIES 95 series 5 7 LUBRICATION 7 1 200423 7 1 Lubricating according to Y service lubrication schedule 7 1 200423 7 2 Lubricate according to X service lubrication sch...

Страница 40: ...EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES 4 200423 Contents 5 95 series...

Страница 41: ...gine in an enclosed or unventilated area In other words make sure that the exhaust gases are effectively extracted Remain at a safe distance from rotating and or moving components Never remove the fil...

Страница 42: ...must be thoroughly cleaned after each inspection interval because of the risk of fire if the inside of the panels is dirty Always disconnect the earth connection of the battery before working on the v...

Страница 43: ...to Activities not described in this manual e g replacing components overhaul fault finding etc are described in the DAF workshop instructions This maintenance manual assumes that the mechanic is suff...

Страница 44: ...o press DAF reserves the right to make changes without prior notice Note Important changes relating to technical information that is not contained in this manual will be made available in TI sheets Te...

Страница 45: ...tenance activities must be carried out in an environmentally aware manner 2 5 PARTS All DAF parts and components have been carefully attuned to each other a decisive factor in ensuring the original DA...

Страница 46: ...r axle and driven front axle regularly for fouling and blockages If the breathers are blocked by dirt overpressure may cause leaks Depending on the circumstances in which the vehicle is used e g on ve...

Страница 47: ...S ON THE MAINTENANCE ACTIVITIES 95 series 5 3 INSPECTION AND ADJUSTMENT 3 1 CHECKING PEDAL RUBBERS 1 Check that the pedal rubbers are still securely mounted on the pedal 2 Check that the pedal rubbers...

Страница 48: ...eyes rinse with plenty of water for at least 15 minutes and consult a doctor If swallowed do NOT induce vomiting Rinse the mouth drink two glasses of water and consult a doctor In the event of inhala...

Страница 49: ...eft the reservoir Remove filler plug 1 4 Start pumping maximum 5 pump strokes Ensure that the pump lever is in the lowest position 5 Check the fluid level This level should be no more than 2 cm below...

Страница 50: ...a hot engine 3 Pull the dipstick 2 out of the holder 4 Wipe the dipstick clean with a lint free cloth 5 Put the dipstick back into the holder 6 Pull the dipstick out again and check the oil level 7 I...

Страница 51: ...of cylinder 1 are in the overlap position The pistons of cylinders 1 and 6 are now at top dead centre Note Overlap is the moment at which the inlet valve starts opening and the exhaust valve finishes...

Страница 52: ...al tool DAF no 1310477 the valves can be adjusted according to the injection sequence 1 5 3 6 2 4 5 If the engine has been fitted with a DEB the DEB play must be checked following the valve play adjus...

Страница 53: ...B to set the DEB clearance A of cylinders 1 3 and 5 see main group Technical data 5 Then tighten set screw B to the specified torque see main group Technical data 6 Using special tool DAF no 1310477...

Страница 54: ...wly depress the V belt by means of the belt tension gauge until a click is heard Then remove the belt tension gauge carefully Take care not to let the measuring arm move 5 Take the reading as indicate...

Страница 55: ...ES 95 series 5 Adjusting V belt tension of FAX model steering pump 1 Slacken the central bolt 1 of the tension roller 2 Turn the adjusting bolt 2 until the V belt tension is correct see Technical data...

Страница 56: ...induce vomiting Rinse mouth drink two glasses of water and consult a doctor In the event of inhalation get some fresh air and rest In order to avoid damaging the cylinder block do not top up a warm e...

Страница 57: ...m components for leaks 2 Check the hose connections and inlet system components 3 14 CHECKING THE EXHAUST SYSTEM 1 Visually inspect the exhaust system for leaks 2 Check the exhaust suspension points 3...

Страница 58: ...e play is detected the affected part must be replaced 2 Check whether there is any perceptible play between the spline connection of the universal joint and the steering box input shaft If perceptible...

Страница 59: ...OTES ON THE MAINTENANCE ACTIVITIES 95 series 5 3 18 CHECKING THE STEERING BALL JOINT SLEEVE FOR DAMAGE Inspection dust cover 1 Check that the seal of the steering ball joint dust cover is not damaged...

Страница 60: ...eeve 6 into bracket 1 Fit the locking screw 5 It should be possible to move the pressure sleeve 6 freely Note Fit the correct pressure sleeve 6 The pressure sleeve 6 must abut the outer edge of the st...

Страница 61: ...engine is not running 2 Clean the dipstick and its immediate surroundings to prevent any oil from entering the reservoir 3 Check the fluid level in the reservoir using the dipstick 4 The fluid level...

Страница 62: ...give rise to problems air in the system If in doubt always replace the line 2 Pipe connections Check every pipe connection for leaks 3 Line route Pipes must not be twisted during assembly To facilitat...

Страница 63: ...ne up to operating temperature 2 Bleed the system to a pressure below the cut in pressure of the pressure regulator 3 Remove compressor control line 1 which is hooked up to connection point 23 of the...

Страница 64: ...xcessive carbon deposit in the compressor line This may be due to the poor condition of the compressor oil consumption 9 Run the engine at idling speed 10 Bleed the brake system until the cut in press...

Страница 65: ...bracket 5 If not turn the control plate as far as possible until the internal stop is felt in the direction in which the brake adjuster is moved during braking 6 Fix the control plate in this position...

Страница 66: ...to the maximum pressure it should generally be possible to drive the vehicle after a period of 16 hours of uninterrupted standstill without having to first charge the brake system to adequate operatin...

Страница 67: ...ng if it is worn down to the wear indicator mark on the lining Note If in doubt about the amount of brake lining wear release the brakes and remove the dust cover Inspecting the brake lining thickness...

Страница 68: ...5 series 3 27 CHECKING THE BRAKE SHOE THICKNESS AND BRAKE DISC Version Knorr SB 7000 1 Check whether guide bush 4 protrudes from guide sleeve 6 C If the guide bush 4 is level with the guide sleeve 6 s...

Страница 69: ...THE MAINTENANCE ACTIVITIES 95 series 5 Version Knorr SN 7000 1 Check the transition between the ribbed part of the rubber cover and the smooth part A If the smooth part is rolled inwards the brake sh...

Страница 70: ...cates variable readings These values can be used to check the brake pressure values of the front axle and to carry out the inspection adjustment below at the same time To do this connect a pressure ga...

Страница 71: ...o its second lowest value as indicated on the instruction plate 7 Depress the brake pedal until pressure gauge 4 indicates a pressure of 8 bar 8 Read the brake pressure of the rear axle on pressure ga...

Страница 72: ...on the instruction plate 14 If the measured reading is not correct depressurise connection 43 and turn the adjusting bolt r using a Torx screwdriver braking pressure too high screw in the adjusting b...

Страница 73: ...readings These values can be used to check the brake pressure values of the front axle and to carry out the inspection adjustment below at the same time To do this connect a pressure gauge to the test...

Страница 74: ...instruction plate 5 Connect pressure gauge 4 to the test connection close to connecting point on the load dependent control valve input pressure 6 Connect pressure gauge 2 to the test connection on on...

Страница 75: ...ation to the vertical connecting rod On no account change the length L of the horizontal control lever 11 Remove the rubber sleeve 2 and move the control lever towards maximum load Check that the deli...

Страница 76: ...g axle wheels are fully lowered and on the ground 2 Check the fluid level The liquid level must be between the min and max level mark If necessary top up 3 31 INSPECTION PIVOT POINTS OF THE HYDRAULIC...

Страница 77: ...rear axle and support the axle on stands 2 Bring the air system to operating pressure 3 Engage the differential lock The warning indicator should now be active 4 Check that there is a rigid connectio...

Страница 78: ...eries 3 34 CHECKING THE DRIVE SHAFT PLAY 1 Check the universal joints and suspension bearing for play and damage 2 Check the sliding joint for axial and radial play 3 There must be no clearly percepti...

Страница 79: ...hment of the fifth wheel 2 Check the play of the closing gear of the fifth wheel Note For maximum play values consult the manufacturer s instructions or the legal requirements 3 In the case of fifth w...

Страница 80: ...y of the arched pin 2 Check the radial play of the arched pin 3 Check the vertical and horizontal play of the coupling jaw 4 Check the diameter of the arched pin 5 Check the attachment of the trailer...

Страница 81: ...TORY NOTES ON THE MAINTENANCE ACTIVITIES 95 series 5 3 37 CHECK THE SUPERSTRUCTURE ATTACHMENT 1 Check that all attachment bolts are in place 2 Visually check the attachment of the superstructure for f...

Страница 82: ...n kept in a sealed container and meets the specifications Hydraulic fluid which has absorbed water from the ambient air may have an adverse effect on the operation of the clutch system Avoid any conta...

Страница 83: ...If the lock nut 12 no longer makes contact with the housing the clutch plate is approximately 80 worn Note It is not permissible to remove the circlip or to move the circlip over the pin This is to p...

Страница 84: ...level once the leak has been repaired see chapter Draining and filling 3 43 CHECKING THE GREASED WHEEL HUBS FOR LEAKS 1 Check the wheel hubs for leaks Note If there are serious grease marks on the br...

Страница 85: ...ening torque see Technical data Turn the wheel at least 5 revolutions in clockwise direction and then 5 revolutions in anti clockwise direction when fixing the hub nut 6 Check that the wheel rotates s...

Страница 86: ...the hub cap Tighten the hub cap to the specified torque using the special tool DAF no 1329498 see Technical data 7 Adjust the brakes Adjusting the wheel bearing play 1 Remove the hub cap 4 using spec...

Страница 87: ...IVITIES 95 series 5 8 Check the wheel bearing play Check the bearings for wear if the wheel bearing play remains too large after adjustment 9 Fit the hub cap Tighten the hub cap to the specified torqu...

Страница 88: ...chment nut must not be slackened first and then tightened to a specific torque see Technical data 3 48 CHECKING THE HINGE POINTS AND AXLE SUSPENSION FASTENING AIR SUSPENSION Torque rod 1 Check the att...

Страница 89: ...amage through which the webbing is visible the air bellows should be replaced 4 Check the air bellows bellows seating and air line connections for leaks Check that the air bellows are not chafing agai...

Страница 90: ...EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES 3 44 200423 Inspection and adjustment 5 95 series...

Страница 91: ...Removing interior filter 1 Open the grille 2 Remove the attachment bolts 1 at the bottom of the filter 2 3 Remove the filter 2 Installing interior filter 1 Fit the filter 2 in the correct position The...

Страница 92: ...Remove the air filter element 3 4 Clean the inside of the air filter housing and the air filter cover 5 When replacing the air filter element reset the air filter indicator 4 if fitted by pressing th...

Страница 93: ...00423 4 3 Removal and installation EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES 95 series 5 4 Check that the flexible sealing bellows 5 on the air intake is not damaged Replace if necessary G000248...

Страница 94: ...inhalation get fresh air and rest In order to avoid damaging the cylinder block do not top up a warm engine with coolant Removing the coolant filter 1 Place a tray beneath the coolant filter to colle...

Страница 95: ...filter element Removing the oil filter element 1 Unscrew the cap 2 a few turns and drain the filter housing Collect the oil 2 Remove the cap 2 with the oil filter element 3 from the filter housing 1 a...

Страница 96: ...the cap 3 and surrounding area and unscrew the central bolt 4 3 Remove the centrifugal oil filter element 2 Fitting the centrifugal oil filter element 1 Clean the interior of the cap 3 and fit the ce...

Страница 97: ...n removing the fuel filter a quantity of fuel will escape Collect the fuel to avoid the risk of fire Removing the fuel filter element 1 Remove the cover together with the fuel filter element from the...

Страница 98: ...hten the filter cover to the specified torque See Technical data 4 Pump for approximately 1 minute using the primer pump to partially fill the filter housing with fuel 5 Start the engine and run it at...

Страница 99: ...ter element 4 together with the bottom cover 5 and clean the O ring seal Installing the fuel prefilter water separator filter element 1 Apply a film of engine oil to the O ring and the new sealing rin...

Страница 100: ...before any parts are opened Removing the valve cover 1 Clean the area around the valve cover 2 Remove the attachment bolts from the valve cover 3 Remove the valve cover and the valve cover gasket Inst...

Страница 101: ...1 Note The filter holder and filter element must be removed from the reservoir 1 with care so that no dirt remains in the reservoir 1 4 Remove the filter element 6 from the filter holder 5 Installing...

Страница 102: ...t 8 from the reservoir 9 Note The filter element must be removed from the reservoir with care so that no dirt remains in the reservoir Installing the steering gear filter element 1 Fit a new filter el...

Страница 103: ...ins air a squealing sound will be heard when the steering wheel is turned and pressure is built up In the case of serious foaming the steering oil should be completely drained Removing the filter of t...

Страница 104: ...rate or by loosening the compressor line 1 so that the interior of the air dryer is depressurised 2 Remove the filter element by turning it anti clockwise using a filter strap spanner 3 Dispose of the...

Страница 105: ...ater resistant felt pen write on the sticker the latest date by which the dryer element must be replaced not later than 1 year after the date of fitting Drive and chassis Artikelnummer Reference Teile...

Страница 106: ...tegrated retarder Removing the gearbox filter element 1 Remove the attachment bolt 1 of the oil filter 2 Pull the filter cover with the filter from the filter housing 3 Remove the filter 3 from the fi...

Страница 107: ...or damage If necessary replace the O ring Grease the O ring 2 Grease the O ring of the new filter 3 and place the filter on the filter cover 3 Then insert the filter and the filter cover into the filt...

Страница 108: ...e hub nut 3 4 Remove the outer wheel bearing 4 5 Remove the hub 6 with the wheel Installing the wheel hub 1 Apply new grease to the hub 6 2 Install the hub with the wheel 3 Fit the outer wheel bearing...

Страница 109: ...d and rinse with water In the event of contact with the eyes rinse with plenty of water for at least 15 minutes and consult a doctor If swallowed do NOT induce vomiting Rinse the mouth drink two glass...

Страница 110: ...e vehicle is standing on a flat and level surface 2 Drain the engine oil at operating temperature using the drain plug in the oil sump 3 Replace the drain plug sealing ring and tighten the drain plug...

Страница 111: ...er control knob to the maximum hot temperature setting As a result the heater valve will be fully opened 2 Remove the cooling system filler cap 3 Collect the coolant Position suitable containers under...

Страница 112: ...g speed 2 Switch on the cab heater using the rocker switch on the dashboard 3 Turn the heater temperature control knob in the cab to the maximum hot setting 4 Switch on the heater fan 5 Set the rocker...

Страница 113: ...pump units and housing Note The fuel system has to be bled if it has been opened this can be done in two ways With the fuel lift pump By pressurising the fuel tank Bleeding using the fuel lift pump 1...

Страница 114: ...ed 0 4 bar 1 Remove the fuel tank cap and replace it by a cap with an adjustable air connection Note Use a cap without a vent that has a connection for a pressure reducer valve 2 Pressurise the tank t...

Страница 115: ...reach up to the level check filler plug 3 Fit the level check filler plug A using the special Torx wrench DAF no 1329493 and tighten the plug to the specified tightening torque See Technical data Ver...

Страница 116: ...k filler plug A using the special Torx wrench DAF no 1329493 and tighten the plug to the specified tightening torque See Technical data Version 1355 T 2nd axle Draining the differential 1 Position the...

Страница 117: ...void unnecessary contact with the drained oil 1354 axle and 1355 T axle Draining the wheel hub 1 Position the vehicle on a level surface 2 Position the wheels in such a way that the oil drain filler p...

Страница 118: ...lug A is at the top 2 Fill the wheel hub with the specified quantity of oil See Technical data 3 Check the oil level after approx 5 minutes it should reach up to the level check filler plug 4 Fit the...

Страница 119: ...level surface 2 Drain the gearbox at operating temperature 3 Remove the drain plugs B C and D and the level check filler plug A and drain the oil Filling the gearbox 1 Clean the drain plugs B C and D...

Страница 120: ...Removal and installation Filling the gearbox 1 Clean the drain plugs and tighten them to the specified torque see Technical data 2 Fill the oil through the level check filler opening A until the oil...

Страница 121: ...on ZF AS Tronic with integrated retarder Draining the gearbox 1 Before draining take a short test drive Do not activate the retarder during the test drive 2 Position the vehicle on a level surface 3 D...

Страница 122: ...e dust cover from the filler coupling 2 Connect the filler hose to the filler coupling Ensure that the filler hose is completely filled with grease so that no air bubbles can get into the system 3 Fil...

Страница 123: ...NOT induce vomiting Rinse the mouth drink two glasses of water and consult a doctor In the event of inhalation get fresh air rest and consult a doctor 1 Disconnect the earth lead from the battery term...

Страница 124: ...wing 1 Unscrew the protective screen attachment bolts 2 Remove the protective screen 3 Clean the protective screen with a hard brush and blow clean with compressed air 4 Insert radiator cleaner 4 betw...

Страница 125: ...aning EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES 95 series 5 6 Turn the radiator cleaner 4 over turning the holes towards the radiator 2 and blow clean the radiator 2 7 Fit the protective screen...

Страница 126: ...s Do not aim the high pressure cleaner jet too long at the air conditioning system condenser As a result of the high temperature the pressure in the system will rise too high which may cause damage to...

Страница 127: ...aim the high pressure cleaner jet at the gear lever unit Do not aim the high pressure cleaner jet directly at the drive shaft seals such as the seals of the spider intermediate bearing and sliding jo...

Страница 128: ...he gearbox 3 Rinse the vent s in a cleaning fluid 4 Blow the vent s dry from the inside using compressed air 5 Install the vent s on the gearbox 6 5 CLEANING REAR AXLE VENT Cleaning rear axle vent 1 C...

Страница 129: ...RICATING ACCORDING TO Y SERVICE LUBRICATION SCHEDULE Note The lubricating points marked below with an S indicate that the lubricating point is positioned on both the left hand and right hand side of t...

Страница 130: ...le Note Where the lubricating points below are marked with an S this indicates that the lubricating point is positioned on both the left and right of the vehicle Lubricating stub axles S 1 To make sur...

Страница 131: ...Lubrication EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES 95 series 5 Lubricating the fifth wheel Lubricating the air sprung front axle S Lubricating the leaf sprung trailing axle S G000192 G0 00 1...

Страница 132: ...EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES 7 4 200423 Lubrication 5 95 series Lubricating the leaf sprung tandem axle S Lubricating the trailer coupling G000187 G000188...

Страница 133: ...200423 7 5 Lubrication EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES 95 series 5 Lubricating the rear axle brake camshaft S drum brake version G000194 G0 00 267...

Страница 134: ...dle bushes Note If the grease does not come out of all 4 needle bushes the joint may be turned to soften hardened grease If the grease does not come out of all 4 needle bushes after the prop shaft has...

Страница 135: ......

Страница 136: ...Printed in the Netherlands DW23211003 English...

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