5D2-8 TRANSFER CASE (TOD)
Electric Shift System Operation
The Electric Shift System is responsible for changing the Transfer Case gear ratio by controlling the electric shift
motor. The TCCU monitors the 4H/4L switch, neutral switch, speed sensors, position encoder, and ignition switch.
A range change is initiated when
1. The 4H/4L Switch is changed from 4H to 4L or from 4L to 4H.
2. The motor position (as indicated by the position encoder) does not match the 4H/4L Switch immediately after the
ignition is turned on.
1. Shift Criteria
When a range change is initiated a Diagnostic Test will be completed on the motor, speed sensors, and position
encoder. If the Diagnostic Test fails, the shift will not be attempted. If all components are operating properly, the
TCCU will attempt a range change after the following shift criteria are met:
a. The transmission is in neutral for 2 seconds after the shift is requested.
b. Both propshaft speeds are below 87 rpm (2580 pulses/minute).
If the transmission is taken out of neutral before 2 seconds has elapsed, or either propshaft speed increases
above the limit, the shift will be suspended and the 4L Indicator will continue to blink until the criteria are met again
or the 4H/4L Switch is returned to the original position.
2. Range Change
When the shift criteria are met, the motor is rotated in the appropriate direction (as determined by the selector
switch) until one of the following occurs:
a. The motor reaches its destination.
b. The motor is on for 5 seconds without reaching its destination. The shift has failed and the TCCU will respond
as default mode.
c. A fault occurs with either the motor or position encoder. Refer to the diagnosis requirement.
When the motor is energized, the Ignition, 4H/4L Switch, propshaft speeds, and transmission neutral inputs are
ignored.
3. Indicator Function
Once a range change has been initiated the 4L Indicator will begin to blink at a rate of 0.3 seconds on, 0.3
seconds off until the shift is completed or canceled.
If a successful shift has been completed, the 4L Indicator will be illuminated if the motor is in Low and it will be
turned off if the motor is in High.
4L Indicator illuminates as below figure.
·
4H
®
4L
@ : shift is completed
·
4L
®
4H
@ : shift is completed
Содержание KORANDO
Страница 11: ...STEERING CONTENTS SECTION 6A POWER STEERING SYSTEM SECTION 6E STEERING WHEEL AND COLUMN ...
Страница 13: ...RESTRAINTS CONTENTS SECTION 8A SEAT BELTS SECTION 8B SUPPLEMENTAL RESTRAINT SYSTEM SRS ...
Страница 38: ...GENERAL ENGINE INFORMATION 1A1 5 PERFORMANCE CURVE E32 ENGINE ...
Страница 51: ...GENERAL ENGINE INFORMATION 1A2 5 PERFORMANCE CURVE E23 ENGINE ...
Страница 52: ...1A2 6 GENERAL ENGINE INFORMATION E20 ENGINE ...
Страница 63: ...GENERAL ENGINE INFORMATION 1A3 3 SECTIONAL VIEW OM662LA ENGINE Front View ...
Страница 64: ...1A3 4 GENERAL ENGINE INFORMATION Side View ...
Страница 65: ...GENERAL ENGINE INFORMATION 1A3 5 OM661LA ENGINE Front View ...
Страница 66: ...1A3 6 GENERAL ENGINE INFORMATION Side View ...
Страница 67: ...GENERAL ENGINE INFORMATION 1A3 7 PERFORMANCE CURVE OM662LA ENGINE rpm ...
Страница 68: ...1A3 8 GENERAL ENGINE INFORMATION OM661LA ENGINE rpm ...
Страница 96: ...M162 ENGINE MECHANICAL 1B1 21 HYDRAULIC ENGINE MOUNTING INSULATOR Service Data ...
Страница 137: ...1B1 62 M162 ENGINE MECHANICAL 8 Install the upper guide rail and cylinder head front cover 9 Install the alternator ...
Страница 182: ...M162 ENGINE MECHANICAL 1B1 107 CORE PLUGS IN CRANKCASE Preceding Work Draining of the coolant 1 Core Plug Replace ...
Страница 213: ...1B2 24 M161 ENGINE MECHANICAL HYDRAULIC ENGINE MOUNTING INSULATOR Service Data ...
Страница 222: ...M161 ENGINE MECHANICAL 1B2 33 11 Splits across the back of the belt ...
Страница 327: ...1B3 26 OM600 ENGINE MECHANICAL POLY V BELT ALIGNMENT INSPECTION Without Air Conditioner With Air Conditioner ...
Страница 352: ...OM600 ENGINE MECHANICAL 1B3 51 49 Remove the cylinder head 2 and gasket 3 OM661LA ...
Страница 395: ...1B3 94 OM600 ENGINE MECHANICAL l Manual transmission flywheel l Automatic transmission flywheel OM661LA OM662LA ...
Страница 446: ...OM600 ENGINE MECHANICAL 1B3 145 CHAIN TENSIONER 1 Chain Tensioner 80Nm 2 Seal Replace ...
Страница 473: ...1B3 172 OM600 ENGINE MECHANICAL Oil Circulation ...
Страница 474: ...OM600 ENGINE MECHANICAL 1B3 173 Oil Filter a From Oil Pump b To Main Oil Gallery c To Oil Pan ...
Страница 491: ...M162 ENGINE COOLING 1D1 3 SPECIAL TOOLS SPECIAL TOOLS TABLE 124 589 15 21 00 Tester 603 589 00 40 Counter Holder ...
Страница 540: ...M162 ENGINE ELECTRICAL 1E1 3 SPECIAL TOOLS SPECIAL TOOLS TABLE 120 589 02 09 00 Spark Plug Wrench ...
Страница 552: ...M161 ENGINE ELECTRICAL 1E2 3 SPECIAL TOOLS SPECIAL TOOLS TABLE 120 589 02 09 00 Spark Plug Wrench ...
Страница 573: ...1F1 4 M162 ENGINE CONTROLS SCHEMATIC AND ROUTING DIAGRAMS E32 ECU MSE ...
Страница 651: ...1F2 4 M161 ENGINE CONTROLS SCHEMATIC AND ROUTING DIAGRAMS E23 ECU MSE ...
Страница 652: ...M161 ENGINE CONTROLS 1F2 5 E20 ECU MSE ...
Страница 742: ...OM600 ENGINE CONTROLS 1F3 15 VACUUM UNIT REPLACEMENT 1 Bracket 2 Bolt 3 Vacuum Unit 4 Vacuum Line 5 Seal Replace ...
Страница 746: ...OM600 ENGINE CONTROLS 1F3 19 Fuel Pressure Test ...
Страница 808: ...1G3 8 OM600 ENGINE INTAKE EXHAUST INTERCOOLER 1 Hoses 2 Pipes 3 Hoses 4 Intercooler 5 Cover 6 Bolts 7 Screws 8 Bolts ...
Страница 810: ...1G3 10 OM600 ENGINE INTAKE EXHAUST TURBOCHARGER ASSEMBLY 1 Oil Supply Line 2 Oil Return Line 3 Nuts 4 Turbocharger ...
Страница 821: ...SUSPENSION DIAGNOSIS 2A 9 ECS CIRCUIT SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 880: ...3A 16 FRONT DRIVE AXLE UNIT REPAIR AXLE HOUSING Preceding Work Removal of the axle housing ...
Страница 944: ...4F 2 ANTILOCK BRAKE SYSTEM ABS 5 3 SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 945: ...ANTILOCK BRAKE SYSTEM 4F 3 ABS ABD 5 3 ...
Страница 973: ...AUTOMATIC TRANSMISSION 5A 5 SCHEMATIC AND ROUTING DIAGRAMS TCU CIRCUIT 4WD DIESEL ...
Страница 974: ...5A 6 AUTOMATIC TRANSMISSION TCU CIRCUIT 4WD GASOLINE ...
Страница 975: ...AUTOMATIC TRANSMISSION 5A 7 SHIFT PATTERN DIAGRAM 661LA NORMAL MODE ...
Страница 976: ...5A 8 AUTOMATIC TRANSMISSION 661LA POWER MODE ...
Страница 977: ...AUTOMATIC TRANSMISSION 5A 9 662LA NORMAL MODE ...
Страница 978: ...5A 10 AUTOMATIC TRANSMISSION 662LA POWER MODE ...
Страница 979: ...AUTOMATIC TRANSMISSION 5A 11 662LA LOW MODE ...
Страница 980: ...5A 12 AUTOMATIC TRANSMISSION E32 POWER MODE ...
Страница 981: ...AUTOMATIC TRANSMISSION 5A 13 E32 NORMAL MODE ...
Страница 982: ...5A 14 AUTOMATIC TRANSMISSION E32 LOW MODE ...
Страница 983: ...AUTOMATIC TRANSMISSION 5A 15 E23 POWER MODE ...
Страница 984: ...5A 16 AUTOMATIC TRANSMISSION E23 NORMAL MODE ...
Страница 985: ...AUTOMATIC TRANSMISSION 5A 17 E23 LOW MODE ...
Страница 987: ...AUTOMATIC TRANSMISSION 5A 19 Figure 1 1 Conventional VS Electronic Transmission Control System ...
Страница 1000: ...5A 32 AUTOMATIC TRANSMISSION Figure 3 7 Hydraulic Control Circuit ...
Страница 1021: ...AUTOMATIC TRANSMISSION 5A 53 ...
Страница 1023: ...AUTOMATIC TRANSMISSION 5A 55 ...
Страница 1026: ...5A 58 AUTOMATIC TRANSMISSION ...
Страница 1031: ...AUTOMATIC TRANSMISSION 5A 63 Figure 6 1 1 Wiring Loom Pins ...
Страница 1072: ...5A 104 AUTOMATIC TRANSMISSION Figure 8 25 C4 Clutch Pack Clearance ...
Страница 1101: ...MANUAL TRANSMISSION 5B 3 EXTERNAL VIEW GEAR TRAIN ...
Страница 1102: ...5B 4 MANUAL TRANSMISSION POWER FLOW ...
Страница 1107: ...MANUAL TRANSMISSION 5B 9 COMPONENT LOCATOR ...
Страница 1147: ...CLUTCH 5C 3 SPECIAL TOOLS SPECIAL TOOLS TABLE 602 589 00 40 00 Engine Lock 661 589 00 15 00 Centering Pin ...
Страница 1163: ...5D1 2 TRANSFER CASE PART TIME 4408 SCHEMATIC AND ROUTING DIAGRAM PART TIME TRANSFER CASE 4408 ...
Страница 1170: ...TRANSFER CASE PART TIME 4408 5D1 9 DIAGNOSTIC DIAGRAM ...
Страница 1175: ...5D1 14 TRANSFER CASE PART TIME 4408 UNIT REPAIR TRANSFER CASE Preceding Work Removal of the transfer case ...
Страница 1237: ...TRANSFER CASE TOD 5D2 39 UNIT REPAIR TRANSFER CASE ...
Страница 1267: ...7B C 4 MANUAL SEMIAUTO HVAC DIAGNOSIS m ...
Страница 1269: ...7B C 6 MANUAL SEMIAUTO HVAC COMPONENT LOCATOR VENTILATION 1 Foot Face 2 Foot Defroster 3 Foot 4 Defroster 5 Face ...
Страница 1280: ...MANUAL SEMIAUTO HVAC 7B C 17 RECEIVER DRIER 1 Condenser 2 Receiver Drier 3 Bolt 4 6 Nm 4 Bolt 5 8 Nm 5 Bracket ...
Страница 1288: ...7D 4 FATC HAVC CIRCUIT DIAGRAM SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 1290: ...7D 6 FATC HAVC VENTILATION SYSTEM COMPONENT LOCATOR ...
Страница 1323: ...SUPPLEMENTAL RESTRAINT SYSTEM SRS 8B 15 CIRCUIT DIAGRAM ...
Страница 1324: ...8B 16 SUPPLEMENTAL RESTRAINT SYSTEM SRS AIR BAG DIAGRAM ...
Страница 1331: ...9A 2 BODY WIRING SYSTEM SCHEMATIC AND ROUTING DIAGRAMS POWER DISTRIBUTION ...
Страница 1332: ...BODY WIRING SYSTEM 9A 3 STARTING AND CHARGING GASOLINE ...
Страница 1333: ...9A 4 BODY WIRING SYSTEM STARTING AND CHARGING DIESEL ...
Страница 1338: ...BODY WIRING SYSTEM 9A 9 Relay ...
Страница 1350: ...9B 2 LIGHTING SYSTEM TAIL LAMP SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 1351: ...LIGHTING SYSTEM 9B 3 HEAD LAMP ...
Страница 1352: ...9B 4 LIGHTING SYSTEM TURN SIGNAL LAMP AND HAZARD LAMP ...
Страница 1353: ...LIGHTING SYSTEM 9B 5 BACK UP LAMP AND STOP LAMP ...
Страница 1354: ...9B 6 LIGHTING SYSTEM FRONT AND REAR FOG LAMP ...
Страница 1355: ...LIGHTING SYSTEM 9B 7 ROOM LAMP ...
Страница 1360: ...9C 2 HORN HORN SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 1362: ...9D 2 WIPERS WASHER SYSTEM SCHEMATIC AND ROUTING DIAGRAMS REAR WIPER AND WASHER ...
Страница 1370: ...9E 2 INSTRUMENTATION DRIVER INFORMATION CLUSTER SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 1375: ...9F 2 AUDIO SYSTEM AUDIO SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 1376: ...AUDIO SYSTEM 9F 3 DIAGNOSIS GENERAL DIAGNOSIS No sounds ...
Страница 1382: ...9L 2 GLASS AND MIRRORS OUTSIDE MIRROR SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 1387: ...SECTION 9M EXTERIOR TRIM TABLE OF CONTENTS Component Locator 9M 2 Side Trim 9M 2 Rear End Trim 9M 3 Under Trim 9M 4 ...
Страница 1389: ...EXTERIOR TRIM 9M 3 REAR END TRIM 1 Clip 2 C Piller Cover 3 Clip 4 Tailgate Garnish 5 Roof Moulding 6 Roof Moulding Endcap 7 Clip ...
Страница 1392: ...9N 2 FRAME AND UNDERBODY DIMENSION FRAME Length Length Length 910 420 5 47 232 166 722 8 681 485 1035 50 99 S51 178 5 ...
Страница 1393: ...FRAME AND UNDERBODY 9N 3 Point Length Point A Transmission Mounting Point ...
Страница 1403: ...9P 2 DOORS SCHEMATIC AND ROUTING DIAGRAMS POWER WINDOW ...
Страница 1406: ...DOORS 9P 5 TAIL GATE 1 Upper Bracket 2 Lower Bracket 3 Bolt 4 Tail Gate 5 Stopper ...
Страница 1412: ...SECTION 9Q ROOF TABLE OF CONTENTS Maintenance and Repair 9Q 2 On Vehicle Service 9Q 2 Sun Roof System 9Q 2 ...
Страница 1415: ...SECTION 9R BODY FRONT END TABLE OF CONTENTS Maintenance and Repair 9R 2 On Vehicle Service 9R 2 HOOD 9R 2 ...
Страница 1420: ...9T 2 REMOTE KEYLESS ENTRY AND ANTI THEFT SYSTEM REKES SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 1426: ...9T 8 REMOTE KEYLESS ENTRY AND ANTI THEFT SYSTEM FUNCTION DESCRIPTION BURGLAR ALARM Diagram for Burglar Alarm ...
Страница 1430: ...9U 2 CONTROL UNITS AND SYSTEM STICS SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 1437: ...CONTROL UNITS AND SYSTEM 9U 9 14 Auto door lock V1 50 5km h T1 0 5 0 1 sec 15 Auto door unlock T1 0 5 0 1 sec V1 15km h ...
Страница 1447: ...SWITCHES 9V 9 Circuit Diagram 1 Hazard Switch 2 Rear defogger Door unlock switch 3 ECS switch ...
Страница 1453: ...9W 6 IMMOBILIZER SYSTEM ...
Страница 1459: ...9W 12 IMMOBILIZER SYSTEM SCHEMATIC AND ROUTING DIAGRAMS DIESEL ENGINE IMMOBILIZER NO 3 10A ...
Страница 1460: ...IMMOBILIZER SYSTEM 9W 13 GASOLINE ENGINE IMMOBILIZER ...