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6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM

THE REPAIR METHOD

15

●

TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLY

●

Tool name

Specification

Q’ty

Fixing jig

1

Ratchet handle

1

Socket and extension bar

socket : 10mm, 17mm

per each

Cotton yarn

some

The structure of gear mechanism

Figure 1

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Содержание DWF-200SL

Страница 1: ... M No Oct 2011 Caution In this Manual some parts can be changed for improving their performance without notice in the parts list So if you need the latest parts information please refer to PPL Parts Price List in Service Information Center http svc dwe co kr ...

Страница 2: ...G MACHINE 3 3 DIRECTIONS FOR INSTALLATION AND USE 4 INSTALLING PLACE 4 HOW TO INSTALL ON AN INCLINED PLACE 4 HOW TO CONNECT THE INLET HOSE 5 4 FEATURE AND TECHNICAL EXPLANATION 7 FEATURE OF THE WASHING MACHINE 7 WATER CURRENT TO ADJUST THE UNBALANCED LOAD 7 AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH 7 FUNCTIONAL PRINCIPLE OF BUBBLE WASHING MACHINE 8 AUTOMATIC DRAINING TIME ADJUSTMENT 8 AUTOMAT...

Страница 3: ...ION WASH 130 150 rpm 60Hz 125 140 rpm 50Hz PER MINUTE SPIN 710 740 rpm 60Hz 640 675 rpm 50Hz 10 PULSATOR TORNADO PULSATOR with 4 WINGS 11 WATER LEVEL CONTROL ELECTRONIC SENSING 12 AUTOMATIC WATER SUPPLY O 13 GEAR MECHANISM ASS Y HELICAL GEAR 14 LINT FILTER 2 15 AUTOMATIC SOFTENER INPUT O 16 FUNCTION FOR TIME DELAY O OPTION RESERVATION 17 DISPLAY OF RESIDUAL TIME O 18 FUNCTION FOR BUBBLE O OPTION 1...

Страница 4: ...NOTE The drawings in this book may vary from your washer model They are designed to show the different features of all models covered by this book Your model may not include all features HOT WATER TAP After using the washer close the water tap In case of the single valve model there is no hot water valve COLD WATER TAP After using the washer close the water tap BLEACH INLET LINT FILTER CASE DETERG...

Страница 5: ...le noise and vibration INSTALLING PLACE Never install in these places Keep the machine body more than 25cm apart from the wall surface It will make easy cleaning the drain filter which is equipped at the back side of it And if it comes into contract vibra tion may occur 25cm The openings must not be obstructed by carpet ing when the washing machine is installed on a carpeted floor How To Install O...

Страница 6: ...er tap and tighten the four screws evenly with pushing up the adapter so that the rubber packing can stick to the water tap tightly How to Connect the Inlet Hose Be careful not to mistake in supplying between the hot maximum 50 C and cold water In using only one water tap or in case of attached one water inlet valve connect the inlet hose to the cold water inlet valve Do not over tighten This coul...

Страница 7: ...r with a brush CLEANING THE DRAIN FILTER In case Pump Model drain hose this filter s equipped at the back side of washer This drain filter is to screen the foreign stuffs such as threads coins pins buttons etc If the drain filter is not cleaned at proper time every 10 times of use Drain problem could be caused 1 Put down the remained water in the hose And put a container under the filter to collec...

Страница 8: ...ssolves well in water because of the air bubble washing system 6 The adoption of the water currents to adjust the unbalanced load 7 One touch operation system Water Current to Adjust the Unbalanced Load It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C W and C C W for 35 seconds But the DELICATE course have no operation of the water currents to adjust the un...

Страница 9: ...air is dispersed by the rotation of pulsator Air bubble is created by the centrifugal force and rises up Draining Good draining The washer begins spin process after drainage condition Bad draining Draininig time is prolonged No draining Program is stopped and gives the alarm Drain Time Movement of the Program Less than Continue draining 15 minutes More than Program stops and gives the alarm with b...

Страница 10: ...ter tub hits the safety switch due to the serious vibration and the spin pro cess is interrupted 3 In case that P C B ASS Y gets OFF signal from the safety switch spin process is stopped and rinse process is started auto matically 4 If the safety switch is operated due to the unbalance of the tub the program is stopped and the alarm is given CIRCULATING WATER The washing and rinsing effects have b...

Страница 11: ...t will be counted down according to process When operation is finished the TIME INDICATOR will light up STRUCTURE FUNCTIONAL PRINCIPLE 1 When the DRAIN MOTOR connected to the power source the DRAIN MOTOR rotates with 900 r p m and revolves the pulley by gear assembly for reducing 2 When the pulley is rotated the pulley winds the wire to open the drain valve 3 Therefore rotation of pulley changed t...

Страница 12: ... sized clothes Planetary gear Sun gear Internal gear Pulsator 1 revolution 5 revolutions Gear pulley V belt Gear unit as Motor Motor 1800 r p m 60Hz 1500 r p m 50Hz Gear Unit as Directly V Belt Tub 710 740r p m 60Hz 640 675r p m 50Hz Pulsator 130 150r p m 60Hz 125 140r p m 50Hz Spinner Pulley 710 740r p m 60Hz 640 675r p m 50Hz Gear Mechanism Ass y ...

Страница 13: ...CONNECT THE POWER CORD FROM THE ELECTRIC OUTLET Warning 1 Remove 1 screw from the PANEL F 2 Separate PANEL F by pushing PANEL F washing to the right 3 Remove 4 screws and separate PLATE T from machine 4 Remove 4 screws and separates COVER TUB from TUB ass y 6 Remove CAP PULSATOR form PULSATOR using screw driver GEAR MECHANISM ASS Y REPLACEMENT Remove screw Pushing Remove 4 screws Remove 4 screws ...

Страница 14: ...ew and separates PULSATOR form TUB ass y 7 Unscrew special nut using T type box wrench 8 Separate TUB I from TUB ass y 9 Lay the top of the washing machine on the floor 0 Unscrew 4 special bolts of GEAR PROTECT using a box wrench and separate GEAR PROTECT q Unscrew 4 special bolts of GEAR MECHANISM using a box wrench w Separate GEAR MECHANISM and BELT V ...

Страница 15: ...ne on the floor 2 Unscrew 2 special bolts mounting MOTOR DRAIN 3 Take out the wire of MOTOR DRAIN 4 Separate MOTOR DRAIN from BASE 5 Turn the valve using screw driver as shown picture 6 Separate the valve lid from VALVE DRAIN ass y MOTOR DRAIN AND VALVE REPLACEMENT NON PUMP MODEL ...

Страница 16: ...H SPRING PROBLEM THE REPAIR METHOD 15 TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLY Tool name Specification Q ty Fixing jig 1 Ratchet handle 1 Socket and extension bar socket 10mm 17mm per each Cotton yarn some The structure of gear mechanism Figure 1 ...

Страница 17: ...VOLUTION OF SPIN TUB IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING THAT IS CLUTCH SPRING DEFECT 2 TO CHECK THE SPIN SPEED RPM BETWEEN SPIN TUB AND PULSATOR IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PULSATOR THIS IS ALSO CLUTCH SPRING DEFECT IN THIS CASE WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR MECHANISM ASSEMBLY PLEASE REFER TO FOLLOWING F...

Страница 18: ...point Remove the protector Remove the v belt Loosen the fastening nut Disassemble the spring washer Use wrench or driver ratchet handle extension bar socket 10mm Use fixing jig for pulley as to see fig 1 and 17mm socket for nut Take out plain washer if it has The Process Of Disassembling ...

Страница 19: ...he clutch boss assembly Separate coupling from clutch boss ass y Cleaning Catch the boss and pull upward with spiral rotate in the clockwise direction Clean the drum plate coupling surface and contact face between drum plate and cou pling It is necessary to keep cotton piece goods being dry and clean ...

Страница 20: ...ng washer Check the uneven face of cou pling is assembled upward Push in the clutch boss ass y with rotating on the clockwise direction After assembling rotate on the clockwise more 2 3 teeth and pull out the pulley shaft upward If there was plain washer you have to assemble plain washer the first and then assemble spring washer The Process Of Assembling ...

Страница 21: ...ecking Use fixing jig and 17mm socket wrench as if disassembling as fastening torque about 100 200kgf cm Check the end play up and downward and check the bind ing force too much or not on bi direct of rotation Finally check the interference depth both clutch tip and clutch boss 3 5 4 5mm Clutch Tip Drain Valve Synchronous Motor 3 5 4 5 ...

Страница 22: ...efective Lead wire is defective SOLUTION Change water inlet valve Open the water tap Clean the filter Increase the water pres sure Connect the connector or the terminal properly Change the P C B AS Change the lead wires NO YES NO YES NO YES YES YES YES NO NO NO NOTE Open the water tap fully and measure the flow rate From the upper results you know that the flow rate more than 11 5ℓ min is essentia...

Страница 23: ...eration Change the air tube Air tube is defective Change the pressure switch Pressure switch is defec tive PROBLEM THE PUL SATOR DOES NOT ROTATE EVEN IF THE WATER IS SUPPLIED CHECK POINT Does the motor operate after fin ishing water supply Does the motor make operating sound Is the connection condi tion of capacitor termi nal good Does pulsator rotate in only one direction Is the motor coil dis co...

Страница 24: ...housing Is the output voltage of the drain motor normal CAUSE SOLUTION Install the drain hose properly Remove the foreign substance from the drain housing Change the drain motor Change the P C B ASS Y Improper installation Malfunction of drainage by the foreign substance The drain motor is defective P C B ASS Y is defec tive YES NO NO NO YES YES Concerning Draining ...

Страница 25: ...itor termi nal good CAUSE SOLUTION Close the lid Change the door switch Change the safety switch Connect the connector properly Change P C B ASS Y Change the drain motor Change the P C B ASS Y Change the V belt Change the motor Connect the terminal cor rectly Change the P C B ASS Y Door switch is defective Safety switch is defec tive Improper connection of the connector P C B ASS Y is defec tive D...

Страница 26: ...e of P C B ASS Y Is the strange noise gen erated when the pulsator rotates in TEST MODE of P C B ASS Y Is the V belt worn out CAUSE SOLUTION Connect the plug Change P C B ASS Y Change fuse Connect the connector properly Change Transformer Change P C B ASS Y Press START HOLD but ton Replace P C B ASS Y Change P C B ASS Y Remove the foreign mat ter Change the V belt Power button is defective Imprope...

Страница 27: ...d The safety switch is inferior The load sensing is inferior After the load sensing operates about 7 seconds the message is displayed during 0 5 second and water level is always fixed high The water level sensing is inferior Install drain hose properly Remove foreign matter from drain hose Change drain motor Open the water tap Clean the water inlet filter Fully open the water tap and Check the wat...

Страница 28: ...COLD VALVE BL YW WH RD WH VT YW BK RD BL YW WH BK BR GR YW RD DWF 200SL SM SW 110V NON PUMP COLD ONLY MAIN FRONT PCB ASS Y POWER CORD 220V FUSE 3 2 1 1 2 1 2 3 1 2 2 1 1 2 2 1 3 2 1 1 2 3 2 1 2 1 3 2 1 1 2 3 MOTOR MOTOR SAFETY SWITCH RD VT BL WH YW CONDENSOR COLD PRESSURE 1 2 3 WH 2 1 2 1 RINSE VALVE BL YW WH RD WH VT BL YW BK RD BL YW WH BK BR GR YW RD BL WH WH RD WH RD WH RD WH RD WH RD BR WH RD...

Страница 29: ...PARTS DIAGRAM 28 Parts Diagram A02 A01 A03 A04 A05 A07 A06 A09 A08 A10 A11 A12 A14 A13 A15 A16 LEFT TOP FRONT A19 A17 A18 A20 A21 A22 A23 A24 A25 A26 A17 A18 A27 A28 A22 DWF 200SL DWF 200SM 200SW ...

Страница 30: ...PARTS DIAGRAM 29 B01 B02 B07 B03 B04 B08 B13 B14 B06 B05 B09 B10 B11 B12 B15 B16 LEFT TOP FRONT PUMP OPTION ...

Страница 31: ...PARTS DIAGRAM 30 C01 C16 C02 C06 C07 C08 C03 C04 C15 C13 C14 C09 C12 C10 C11 LEFT TOP FRONT ...

Страница 32: ...PARTS DIAGRAM 31 LEFT TOP FRONT ...

Страница 33: ... TAIWAN 1 PRPSSWXC65 DWF 200SL LARGE PCB CHILE PERU A16 HARNESS AS 3612797B60 DWF 200S 110V COLD NON PUMP 1 3612797C10 DWF 200S 220V NON BB COLD HOT PUMP A17 SPRING DOOR L 3615118900 DWF 200S 1 A18 SPRING DOOR R 3615119000 DWF 200S 1 A19 DOOR BACK O 36117ADW00 DWF 200S ABS 1 36117ADW50 DWF 200SL ABS UV_BASE A20 DOOR GLASS 36117AD030 GLASS DWF 200S 492X238X4 0T NAZCA 1 A21 DOOR BACK I 36117ADX00 DW...

Страница 34: ... 6 40W L 1250 KET1806 BK BOBBIN CUT B16 UNIT DRAIN PUMP 36189L1400 220V 60HZ CU 40W L 1400 BB CUT B30 5 1 36189M1400 220 240V CU 40W L 1400 BB CUT B30 6 C01 BALANCER AS 3616106000 PP 100M S VE TYPE 1 3616105400 100 S HIDDEN 1 C02 NANO FILTER AS 3611906300 NANO FILTER ABS TR 2 FILTER AS 3611904700 100M LARGE LINT FILTER AS 2 C03 TUB I 3618815400 SUS HIDDEN 2 1 3618815300 SUS HIDDEN 3 1 C04 GUIDE FI...

Страница 35: ...SCM24H 6 5 24 101S 6 D10 DRAIN MOTOR 36196TAN30 SV HJ7T22D 100 110 50 60HZ 1 36196TAN00 SV MX7T22D 220V50 60HZ D11 GEAR MECHANISM 3617310400 GM 1000 YJ6P2 1 D12 BOLT HEX 7341801511 6B 1 8 15 MFZN 4 D13 PROTECTOR GEAR 3618301310 SBHG 1 2T 1 D14 BELT V 3616590220 M20 5 AGING 1 3616590230 M21 AGING D15 MOTOR CONDENSER 1 3964322100 W2D50VA014 220V 50HZ 1450L KET D L 3964322200 W2D50UA019 220V 60HZ 145...

Страница 36: ...ter Inlet 4 min 2 min Rinse 2 3 min 2 min Drain 3 min Balance Spin 44sec Main Spin 9 min 7 min 5 min 3 min 1 min 30sec Natural Stop 2min 1min 61 57 43 43 27 23 38 38 Division Progress Time FUZZY ECONOMY DELICATE High Mid Low Small High Mid High Mid Low Small W A S H S P I N Remained Time Display 1 The drain time in ECONOMY course is 1 minute 2 The 20s 40s is the acronym for 20 seconds 40 seconds 3...

Страница 37: ...Spin 9 min 7 min 5 min 3 min 1 min 30sec Natural Stop 2 min 63 63 57 57 57 57 51 51 62 62 54 54 Division Progress Time BLANKET SPORTS WEAR BABY CARE High Mid Low Small High Mid Low Small High Mid Low Small W A S H S P I N Remained Time Display 1 Default water level in BLANKET course is High 2 Time of water flow in BLANKET course is same condition regardless of water level 3 The 60s 90s is the acro...

Страница 38: ...n 2 min Drain 3 min Balance Spin 44sec Middle Spin 1min 46sec 20sec Natural Stop 1min 30sec Water Inlet 4 min 2 min Rinse 2 3 min 2 min Drain 3 min Balance Spin 44sec Main Spin 9 min 7 min 5 min 3 min 1 min 30sec Natural Stop 2 min 120 73 73 67 67 Division Progress Time TUB CLEANING WASH for PERU High High Mid Low Small W A S H S P I N Remained Time Display 1 The min and sec is the acronym for min...

Страница 39: ...S M NO DAEWOO ELECTRONICS CORP 1 2 Jeo dong 1 il ga Jung gu Seoul Korea C P O BOX 8003 SEOUL KOREA TELEX DWELEC K28177 8 CABLE DAEWOOELEC PRINTED DATE Oct 2011 ...

Страница 40: ... AT TI IV VE E I IN NC C 서울 종로구 통의동 6번지 이룸빌딩 4층 ABOUT THIS MANUAL ABOUT THIS MANUAL 담 당 민가영 님 M O D E L DWF 200SL 200SM 200SW 수출용 세탁기 S M 접 수 2011 09 29 M E M O 총 39p 연락처 VISION 담 당 방 문 수 TEL 730 0660 FAX 730 3788 11 09 29 전체신규 39p ...

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