CVS Controls DBAQ Series Скачать руководство пользователя страница 5

Table 3: Recommended Torque for Packing Flange Nuts 

Stem Diameter 

Valve Class 

Rating 

Lbf•Ft

 

N•M

 

Inch 

mm 

Min 

Max 

Min 

Max 

1/2 

12.7 

1500 

11 

16 

15 

22 

2500 

13 

18 

18 

24 

3/4 

19.1 

1500 

25 

37 

34 

50 

2500 

30 

45 

41 

61 

25.4 

1500 

38 

57 

52 

77 

2500 

45 

67 

61 

91 

1-1/4 

31.8 

1500 

50 

75 

68 

102 

2500 

60 

90 

81 

122 

 
 

ADDING PACKING RINGS 

 

When using packing with lantern ring it may be 
possible to add packing rings above the lantern 
ring as a temporary measure without removing 
the actuator from the valve body. 
 
1.

 

Isolate the control valve from the line 
pressure and release the pressure from the 
valve body. 

 
2.

 

Remove the packing flange nuts (key 18, 
Figure 7) and lift the packing flange (key 16), 
upper wiper (key 20) and packing follower 
(key 21, Figure 7) away from the valve body. 

 

3.

 

Take care when removing out the old packing 
rings to avoid scratching the valve plug stem 
or packing wall. Clean all metal parts to 
remove debris that would prevent the packing 
from sealing properly. 

 

4.

 

Should split ring packing be added, spread the 
rings over the stem and slide the rings into 
the packing box. Alternate the position of the 
splits to avoid creating a leak path. If solid ring 
packing is being added, remove the stem 
connector and slip the rings over the end of 
the valve stem. 

 

5.

 

Re-assemble the packing follower, upper 
wiper, packing flange, and packing flange 
nuts. (keys 21, 20, 16, and 18). 

 

6.

 

Reconnect the body actuator stem connection 
according to the appropriate manual. Torque 
accordingly, reference Table 3. 

 

REPLACING PACKING 

Prior to beginning any maintenance, it is 
important to isolate the valve from the line 
pressure, and to release all pressure from the 
valve body. Disconnect all operating lines to the 
actuator, including air pressure, electrical power 
or control signal lines. The process pressure 
should be released both upstream and 
downstream of the valve. Drain the process fluid 
from both sides of the valve. 
 
Employ lockout procedures to ensure the safety of 
personnel and equipment during the valve 
service. 
 

NOTE: Extreme caution must be used during the 
disassembly. Nicks and scratches will affect the 
ability to seal the valve in the future. 
 

1.

 

Remove the capscrews in the stem connector 
and separate the two halves. Exhaust all 
actuator pressure if any was applied, and 
disconnect the actuator supply and leak off 
piping. 

 
2.

 

Remove the yoke locknut, and remove the 
actuator from the bonnet (key 2). 

 

3.

 

Loosen the packing flange nuts (key 18), and 
remove any travel indicator parts and stem 
locknuts from the valve stem threads 

 

Содержание DBAQ Series

Страница 1: ...perature control service CVS Series DBQ is a globe style valve while the CVS Series DBAQ is an angle style valve which may be used in angle piping or self draining applications Valve bodies are available in 1 or 2 inch sizes with casted flanged connections and ASME body ratings of Class 1500 or Class 2500 LCC WCB and CF8M are standard body materials Additional materials may be available upon reque...

Страница 2: ...and M Form Trims Up through the seat ring and out through the cage Flow Characteristic Refer to Table 2 Pressure and temperature limits in this manual and any applicable standard should not be exceeded Table 2 Yoke Boss Stem Port and Travel Specifications in inches mm Body Size Yoke Boss Diameter Stem Diameter Standard Cage and Seat Ring Combinations M Form Plug Taper Plug Port Diameter Rated Trav...

Страница 3: ...packing installed in the packing box it will be necessary to install the packing before putting the valve into service To complete these procedures follow the instructions under packing maintenance in this manual 8 Note It may be necessary to adjust the packing to prevent leakage Prior to shipping the packing was tightened and may require some adjustment for specific conditions MAINTENANCE Interna...

Страница 4: ... manner the packing will need to be replaced Other Packing If packing other than Spring Loaded PTFE V Ring has been used attempt to eliminate the leaking and create a stem seal by tightening the packing flange nuts to the minimum recommended torque given in Table 5 If leakage continues the packing will need to be replaced Figure 2 Lubricator and Lubricator Isolating Valve New Packing If tightening...

Страница 5: ...g packing is being added remove the stem connector and slip the rings over the end of the valve stem 5 Re assemble the packing follower upper wiper packing flange and packing flange nuts keys 21 20 16 and 18 6 Reconnect the body actuator stem connection according to the appropriate manual Torque accordingly reference Table 3 REPLACING PACKING Prior to beginning any maintenance it is important to i...

Страница 6: ...d clear of debris Check that the M Flat valve plug and stem assembly are oriented as shown in Figure 5 when replacing the bonnet to the valve body Slide the bonnet over the stem onto the stud bolts 10 Replace the packing hex nuts key 18 10a For pre lubricated hex nuts identified by black film coating on the nut threads tighten the hex nuts finger tight 10b For all other nuts CVS Controls recommend...

Страница 7: ...mum recommended torque is reached shown in Table 3 17 Mount the actuator on the valve body and reconnect the valve plug stems according to the appropriate actuator instruction manual Valve Size Inch Valve Rating ASME Class Lbf Ft N m 1 1500 130 176 2500 191 259 2 1500 104 141 2500 281 381 DOUBLE PACKING PTFE COMPOSITION Figure 3 Packing Arrangements GRAPHITE RIBBON AND FILAMENT PTFE V RING GRAPHIT...

Страница 8: ...cted If the leakage becomes excessive it is possible to improve shutoff by seat lapping of the valve plug and seat ring Deep nicks may be machined rather than ground out Apply a good quality lapping compound mixture of 280 to 600 grit to the bottom of the valve plug Secure the seat ring using a vise and hold the cage against the seat ring to properly align the valve plug and seat ring while grindi...

Страница 9: ...eplacing packing procedure NOTE Should minor adjustments be required re clamp the actuator and valve stems together Do not screw the valve stem in or out of the stem connector as this may change the orientation of the valve plug shown in Figure 5 7 Mount the actuator using correct procedures referenced in the appropriate actuator manual Check for packing leakage when putting the valve into service...

Страница 10: ... 4 Pin Ø 187 316 SST 16 Packing Flange Steel 5 Bonnet Gasket 17 Packing Flange Stud Steel 6 Seat Ring Gasket 18 Packing Flange Nut Steel 7 3 4 Stem 316 SST 19 Packing Box Ring 316 SST 8 Hex Nut 9 16 ASME SA 194 2H 20 Upper Wiper Felt 9 Stud Bolt 9 16 x3 78 ASME SA 193 B7 21 Packing Follower 316 SST 10 Cage 22 Packing Spring 11 Seat Ring 23 Special Washer 12 Plug 24 Lower Wiper Felt Figure 7 2 CVS ...

Страница 11: ...Stem Plug Assembly Alloy 6 See Table 6 1 13 Packing Set Upper Packing PTFE See Table 7 1 14 Packing Set Center Packing PTFE See Table 7 3 15 Packing Set Lower Packing PTFE See Table 7 1 16 Packing Flange 3 4 Steel CVS 1E9448 1 17 Packing Flange Stud Steel CVS 1E9449 2 18 Packing Flange Nut Steel CVS 1E9446 2 19 Packing Box Ring 316 SST CVS 1J8733 1 20 Upper Wiper Felt 3 4 CVS 1J8728 1 21 Packing F...

Страница 12: ... Ends RTJ Flanged Ends 1 2 12 7mm Stem 3 4 19 1mm Stem 1 2 12 7mm Stem 3 4 19 1mm Stem Class 900 1500 Class 2500 Inches 1 10 00 10 12 13 12 13 8 31 9 38 15 38 16 00 1 81 2 12 2 12 13 12 25 15 38 15 50 9 75 10 50 16 81 17 44 2 75 3 25 mm 1 254 254 308 308 211 238 391 406 46 54 2 308 311 391 394 248 267 427 443 70 83 CVS Series DBQ Dimensions CVS Series DBQ Plain Bonnet CVS Series DBQ Extension Bonn...

Страница 13: ... 19 1mm Stem Inches 1 5 56 5 56 6 06 6 06 8 31 9 38 15 38 16 00 2 7 00 7 06 7 69 7 75 9 75 10 50 16 81 17 44 mm 1 141 141 154 154 211 238 391 406 2 179 179 195 197 248 267 427 443 Nominal Body Size Inch D Class 2500 Standard Bonnet Extension Bonnet 1 2 12 7mm Stem 3 4 19 1mm Stem 1 2 12 7mm Stem 3 4 19 1mm Stem Inches 1 6 94 8 00 14 00 14 62 2 8 25 9 00 15 31 15 94 mm 1 176 203 356 371 2 210 229 3...

Страница 14: ...596 560 566 594 601 625 659 686 608 2 1 4 3 8 1 2 3 4 1 6 4 9 5 12 7 19 1 25 4 3 4 3 4 3 4 3 4 3 4 19 19 19 19 19 482 434 792 774 647 417 306 754 647 645 420 425 687 645 659 479 537 665 649 644 522 522 635 658 623 563 519 618 651 612 548 535 600 623 614 565 569 600 624 621 591 611 663 664 721 643 720 748 731 784 1 1 4 31 8 3 4 1a 19 25a 671 629 624 598 544 343 684 711 774 774 698 Flow Down Equal P...

Страница 15: ...fy or change and improve design process and specifications without written notice Under no circumstance is the information contained to be interpreted to be a guarantee warranty with regard to our products or services applicability or use Selection use and maintenance are the sole responsibility of the end user and purchaser CVS Controls assumes no liability for the selection use and maintenance o...

Страница 16: ...on Alberta T6E 0A5 Canada Office 780 437 3055 Fax 780 436 5461 Calgary Sales Office 3516 114 Avenue SE Calgary Alberta T2Z 3V6 Canada Office 403 250 1416 Fax 403 291 9487 Website www cvs controls com Email info cvs controls com May 2019 ...

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