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Содержание HV9010AC-2M0B000

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Страница 2: ...roup 0 73 HVReady application package 75 Options 77 HV9000 HVReady APPLICATION MANUAL A General O 2 B Application selection O 2 C Restoring default values of application parameters O 2 D Language sele...

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Страница 4: ...ata of will meet the requirements of chapter both the motor and HV9000 5 2 and table 4 3 l a nominal voltage of the motor 4 Check the size of the motor cable the nominal frequency of the motor utility...

Страница 5: ...sting 4 2 Power ratings 31 6 1 5 Cable and motor insulation 8 checks 46 6 2 4 3 Control Specifications connections 46 15 6 2 1 Control cables Installation 46 6 2 2 Galvanic isolation barriers 17 46 6...

Страница 6: ...is to be used as noted in the National Electric Code NEC Only spare parts obtained from a Cutler Hammer authorized distributor can be used 1 2 Safety instructions 2 5 6 7 The HV9000 is meant only for...

Страница 7: ...arily operate correctly with drives When using this type of device its function should be tested in the actual installation Warning Symbols For your own safety please pay special attention to the inst...

Страница 8: ...ns of installation 2 2 2 Technical criteria The design intent was to develop a family of drives which is user friendly and cost effective while fulfilling the customer needs EMC compliance was a major...

Страница 9: ...Chassis P Std protected chassis IP20 S Std NEMA 1 J Std NEMA 12 IP54 G Oversized NEMA 1 D Oversized NEMA 12 A 00 80 T Control Communication Options 0 00 No modification 01 5 digital inputs 2 analog in...

Страница 10: ...ure 40 C 60X 40 F 14O F relative humidity 95 no condensation allowed 3 3 Warranty This equipment is covered by the Cutler Hammer standard drive warranty policy Cutler Hammer distributors may have a di...

Страница 11: ...n from the supply is almost entirely active power The Motor and Application Control block is based on microprocessor software The microprocessor controls the motor according to measured signals parame...

Страница 12: ...3l 4 7 x 12 0 x 5 9 Compact NEMA 1 119 4 x 304 8 x 149 9 9 9 HV9FlOAC2MOBOO HV9F20AC2MOBOO HV9F30AG2MOBOO HV9F50AC2MOBOO M4BI 5 3 x 15 4 x 8 1 Compact NEMA 1 134 6 x 391 2 x 205 7 15 4 HV9F75AC2MOBOO...

Страница 13: ...A12 6 2 x 20 3 x 9 4 HV9075AJ 2MOA008 208V Protected ChassWChassls Rated HP 8 Output Current Variable Torque UP II m Frame Size Enclosure Size p Si s in Inches and mm Weight Catalog Number in Ibs MWPr...

Страница 14: ...100 264 MWNEMA 1 19 5 x 47 6 x 13 9 495 3 x 1209 0 x 353 1 I I 337 HV9lOOAS2MOAOO 23OV lEMA12 Rated HP Output Current Dimensions Variable Torque Frame Size Enclosure Size WxHxD Weight Catalog Number...

Страница 15: ...3 x 9 4 157 5 x 515 6 x 236 6 6 7 x 25 6 x 11 4 221 O x 650 2 x 269 6 14 7 x 39 4 x 13 373 4 x 1000 6 x 330 2 19 5 x 47 6 x 13 9 495 3 x 1209 0 x 353 1 L t Catalog Number HV9F75AP 2MOAOO HV9010AP 2MOA...

Страница 16: ...HV9F50AJ 5MOAOO MUNEMA 12 4 7 x 15 4 x 6 5 119 4 x 391 2 x 215 9 76 HV9F75AJ 2MOAOO 10 15 HV901 O U PMOAOO 15 21 HV9015AJ 5MOAOO z M5 NEMA 12 6 2 x 20 3 x 9 4 157 5 x 515 6 x 238 8 35 3 HV9020AJ 5MOAO...

Страница 17: ...s Standard Page 13 78 2 I221 I Y Y o x 353 1 3og HVYLUUAS 3MUA00 HV9250AS 5MOAOO 15 4 9 x 391 21 574 HV9300AS 5MOAOO HV9400AS5MOAOO 0 Ivt continuous rated input and output current variable torque load...

Страница 18: ...Technical data 4 2 Power Ratings Base Drives Standard 575V HEMA l Chassis 6 7 x 24 3 xl 1 4 0 Ivt continuous rated input and output current variable torque load max 40 C ambient 0 Protected enclosure...

Страница 19: ...ltitude 3000 m Vibration IEC 721 3 3 Operation max displacement amplitude 3 mm at 2 9 Hz Max acceleration amplitude 0 5 G at 9 200 Hz Shock IEC 68 2 27 Enclosure Operation max 8 G 11 ms Storage and sh...

Страница 20: ...witching load x continuous load 8Al24V 0 4A1250VDC 2 kVA 250VAC 2 A rms Utility voltage 230 V Utilityvoltage 480 V Motor underload protection Yes Short circuit protection of Yes 24V and l OV reference...

Страница 21: ...high switching frequencies and high ambient temperatures the maximum con tinuous output current has to be derated according to Table 5 2 3 and Figures 5 2 3 a d M9 I Chassis NEMA 12 lo 3 3 12 M9 I NE...

Страница 22: ...200 400 HP Figures 5 2 2a c Power dissipation as a function of the switching frequency for 480V Ir variable torque for standard enclosures 4 0 3 _ _ tfgure s il za 2 75HP Figure 5 2 2e 30 100 HP Figu...

Страница 23: ...stallation Page 19 78 figure 5 2 2f tw9025 H W30 9c m Figure 5 2 2h Figure 5 2 29 Figures 5 2 2 f h Power dissipation as a function of the switching frequency for 480V IW variable torque Compact Nema...

Страница 24: ...or 480 V Iw variable torque Ask the details from the factory 45 40 35 30 25 20 15 10 5 IvT 4 HV9025 iVT 16 kHz HV9010 in 10 ktiz HV9010 I 16 kHz 0 I 0 10 20 30 40 I C 50 Figure 5 2 3 a IVIIA Figure 52...

Страница 25: ...n the size of the unit see tables 5 3 l and 5 3 2 and figure 5 3 l for dimensions Units from 25 Hp to 500 Hp have special lifting eyes which must be used see figures 5 3 2 and 5 3 3 The mounting instr...

Страница 26: ...Installation Figure 5 3 2 Lifting of 30 150 Hp units WRONG CORRECT 1c NOTE Unit sizes 200 400 Hp do not lift without a rod through the lifting holes in the unit see above Figure 5 3 3 Lifting of 20040...

Страница 27: ...6 l 6 3 The following chapters have more frame sizes are provided in a separate manual detailed instructions about wiring and cable If further information is required contact your connections Cutler...

Страница 28: ...Page 24 78 Wiring HV9000 Figure 6 2 General wiring diagram open protected chassis frame size z M7and NEMA l 12 units frame size r MB...

Страница 29: ...HV9000 Wiring Page 25 78 IOV r i I I y I I I I i _ _ _ _ _ _ i L 9 _ A k63 Figure 6 3 Genera wiring diagram NEMA l 12 units frame sizes M4 to M7and Compact NEMA 1 units...

Страница 30: ...n the larger units every cable must have it s own overload protection These instructions cover the case where one motor is connected with one cable to the drive Always pay attention to the local autho...

Страница 31: ...endations according to Iw output current 480V range Cu cable 575V HP Ivi Fuse UTILITY 8 MOTOR Ground 3 5 14 15 14 7 5 14 10 15 19 20 12 12 20 23 25 10 10 25 26 35 150 1145 1100 1 00 2 200 1222 1250 1...

Страница 32: ...E AWG MCM Main Ground All 230 480 14 14 All 230 460 10 10 All 230 460 6 6 All 230 460 575 15 25 230 25 40 460 20 40 230 2 00 30 40 460 M6 40 60 575 50 75 460 Cu 00 Al 00 75 100 575 50 75 230 M7 100 15...

Страница 33: ...a HV9000 open chassis unit is to be installed outside a control cabinet or a separate cubicle a protective 1P20cover should be installed to cover the cable connections see figure 6 1 4 3 The protectiv...

Страница 34: ...ng are not trapped between the cover and the body of the unit 5 NOTE The connection of the transformer inside the unit in frame sizes M7 Ml9 has to be changed if other than the default supply voltage...

Страница 35: ...rque of the terminals are defined wire temperature rating of at least 60 75 C in the table 6 1 4 1 2 Units are suitable for use on a circuit capable of delivering not more than the fault RMS symmetric...

Страница 36: ...re 61 4 1 Stripping motor and utility cables CONTACT FACTORY igths ln Tab e 6 1 4 2 Stripping lengths of the cables in Loosen screws 2 pcs Pull cover bottom outwards 6l Push cover upwards Figure 6 1 4...

Страница 37: ...h a tie wrap Utility cable terminals LIT 2 L3j Ground 4 6 terminals PE DC link Brake resistor terminals Motor cable terminals I I III II I I IIII II I I II I II I I II I II I I I I Control cable Motor...

Страница 38: ...inal Fix the control cable with a tie wrap resistor terminals Ground terminal Ground terminal Rubber grommets I I Motor cable Brake resistor cable Utility cable Control cable m4lP21 gure 6 1 4 4 Cab e...

Страница 39: ...Motor cable Brake resistor cable Control cable Utility cable m5lP21 Utility cable terminals DC link brake resisotr terminals _ Motor cable terminals A Ground terminals Rubber grommets Figure6 1 4 5 Ca...

Страница 40: ...d terminal A Internal cooling fan Utility cable 4 terminals DC link brake Y resistor terminals Motor cable terminals Rubber grommets Motor cable Brake resistor cable Control cable Utility cable Figure...

Страница 41: ...Page 37 78 Fix the control cable with a tie Brake resistor cable Figure 6 1 4 7 Cab e assembly for open chassis 30 75 Hp voltage code 5 and 20 40 Hp code 2...

Страница 42: ...able with a tie wrap Ground terminal _ Motor Cable Control cable Brake resistor cable Utility cable Utility cable terminals DC link Brake resistor terminals Motor cable terminals Ground terminals Rubb...

Страница 43: ...e 39 78 Connect the screen to the terminal Fix the control cable with a tie wrap DC link Brake Brake resistor Figure 6 1 4 9 Cab e assembly for open chassis 100 150 Hp voltage code 5 and 50 75 Hp code...

Страница 44: ...e conductor twisted of cable shield Utility cable Control F cable ChSKYTKP Figure 6 1 4 10 Cable assembly for open chassis 200 400 Hp voltage code 5 125 400 Hp code 6 and 100 Hp code 2 for NEMA 1200 4...

Страница 45: ...ert and fiz three plastic protective covers B C and D over the terminals Securing the terminal isolation plates lnser plate into the slots Bend the plate to fit it into a slot Release to lock it in co...

Страница 46: ...ility cable terminals DC link Brake resistor terminals Motor cable terminals Control cable H Utility cable H Ground terminal US Ch5CX6 Y Motor Cable Brake resistor cable igure 6 1 4 12 Cable assembly...

Страница 47: ...to the terminal Utility cable terminals DC link Brake resistor terminals Motor cable terminals Ground terminal Ground terminal Ch6CX6 Control cable Utility cable j Figure 6 1 4 13 Cab e assembly for o...

Страница 48: ...e Motor cable terminals resistor terminals Li L2 L3 terminals U v W Yellow green protective cable Utility cable Ground terminal Motor cable for the control cable Figure 6 1 4 14 Cab e assembly Compact...

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Страница 50: ...e motor connection box Measure insulation resistance of each motor winding The measurement voltage has to be at least equal to the utility voltage but not exceed 1OOOV The insulation resistance must b...

Страница 51: ...0184 DIB6 Relay output 1 1 f 1 i Relay output 2 f FIw Figure 6 2 1 Control O terminal signals Specification Burden max 10 mA l Signal range 10 V lO V DC Signal range O 4 20 mA 20 load max 100 mA Rr mi...

Страница 52: ...s on how the common input CMA CMB of the input group is connected The connection can be either to 24 V or to ground See figure 6 2 3 l Figure 6 2 3 1 Positive negative logic The 24V or ground for the...

Страница 53: ...or the value of the monitored DRIVE Sl RUN rsc STOP READY FAULT Panel Remote 1 Figure 7 1 7 Control panel with LED display ATUS INDICATORS lights when motor is running shows the selected rotation lig...

Страница 54: ...parameters and refers to the submenu in question See the reference values and display faults HV9000 User s Manual and the Application Through the menus you can also adjust the Manual for the specific...

Страница 55: ...V Calculated motor voltage v7 DC link voltage V Measured DC link voltaae V8 Temperature C Heat sink temperature v9 Operating day counter DD dd Operating days not resettable VlO Operating hours trip c...

Страница 56: ...000 Digital input status indication igure 7 3 2 Digital inputs Group A status V16 Dig input B Stat Exampk l p t TUlll d 101 DIB4 14 clmed I I DlBS 15 open re 7 3 3 Digital inputs Group B status Figure...

Страница 57: ...firm the change by pushing the Enter button Consequently the blinking stops and the new value is visible in the value field The value will not change unless the Enter button is pushed Several paramete...

Страница 58: ...on of the active control source see Chapter 7 6 Programmable push button menu See Figure 7 5 l Move deeper in the menu with the menu button right until the symbol Rl starts to blink Now you are able t...

Страница 59: ...fter releasing the Enter button the black square reverts to B The new value stops blinking when the new value e g reverse direction has been received and put into operation See Figure 7 6 l Figure 7 6...

Страница 60: ...are sev eral faults at the same time the list of active faults can be browsed with the browser but tons The display can be cleared with the Reset button and the read out will return to the same displa...

Страница 61: ...the cabling from iOV reference voltage or option board F21 F22 F23 24V supply 1option board 24V supply shorted on control board or Check the cabling from c24V reference voltage EEPROM checksum fault...

Страница 62: ...symbol F will change to 0 the 9 latest faults in the order of appearance The most recent fault has the number 1 the second latest number 2 etc If there are 9 uncleared faults in the Figure 7 8 1 Fault...

Страница 63: ...lt History MWh counters or operating day hour counters might have been changed in the previous mains interruption Does not need any actions Take a critical attitude to these values A28 The change of a...

Страница 64: ...ith I O control If the Start button is pushed at the same time as the programmable pushbutton B2 the Run state direction of rotation and reference value are copied from the I O terminals to the panel...

Страница 65: ...doing any work on the HV9000 drive connections Do not open cover before this time has run out The control I O terminals are isolated from the utility potential but the relay outputs and other I O s i...

Страница 66: ...itch to ON position change the frequency reference check from the Monitoring page of the control panel that the output frequency follows the frequency reference turn Start top switch to OFF position C...

Страница 67: ...switches connected to the I O terminals are in the OFF state switch the utility power ON repeat test A or B of the test 8 10 Connect the motor to the process if the previous tests were done without t...

Страница 68: ...witch Charging switch open when START command active interference fault component failure F9 Undervoltage C bus voltage has gone below 55 of the nomlnal voltage mast common reason IS failure of the ut...

Страница 69: ...heck ambient temperature Check that the switching frequency is not too high compared with ambient temperature and motor load Check the motor Decrease motor load Check the temperature model parameters...

Страница 70: ...Terminal Signal Description 5 1 l O B Reference output Voltage for a potentiometer etc 2 vi Analog input voltage Frequency reference activated if range 0 l 0 V DC terminals 14 and 15 open and L 3 GND...

Страница 71: ...nal 4 I ram reser Iault reset input ixternal fault input control line CHOIZKOO Figure 10 3 1Control signal logic If Start forward and Start reverse are both activated when the utility line is connecte...

Страница 72: ...Group 1 I Tab e 10 4 I Group 7basicparameters Note sea 1 Parameter value can be changed only If 1 2 zmotor synchr speed check suitability when the HV9000 is stopped of motor and drive system Default v...

Страница 73: ...pond to the time required for the output frequency to accelerate from the set minimum frequency par I I to the set maximum frequency par 1 2 Multi step speed reference 1 Multi step speed reference 2 P...

Страница 74: ...e motor type and horsepower Automatic torque boost can be used in applications where starting torque due to starting friction is high e g in conveyors NOTE In high torque low speed applications it is...

Страница 75: ...ion can be selected from the table 11 l and it is selected by the value of parameter 0 1 After this the new Application is in use and its parameters will be found in the HVReady Application manual Par...

Страница 76: ...cifies the load current above which the motor is overloaded See figure 10 5 1 l If the motor current is above the curve the motor temperature is increasing Figure 10 5 l 1 Motor thermal current I curv...

Страница 77: ...ontrol Application 6 Multi purpose Control Application 7 Pump and fan control Application Page 74 0 2 Parameter loading O 5 0 Loading ready Select loading 1 Load default settings 2 Read up parameters...

Страница 78: ...ameter value set B The parameter values can later be reloaded as the active set by setting pa rameter 0 2 to 3 and pressing the Enter button See Figure 3 Load down user s set parameters Set the value...

Страница 79: ...eferences are required 9 different speeds can be programmed one basic speed 7 multi step speeds and one jogging speed The speed steps are selected with digital signals DIB4 DIB5 and DIB6 If the joggin...

Страница 80: ...ne variable speed drive and O 3 auxiliary drives The PI controller of the frequency converter controls the speed of the variable speed drive and gives control signals to Start and Stop auxiliary drive...

Страница 81: ...r boards can be installed in the option board position inside the open protected NEMA 1 and NEMA 12 HV9000 models For the Compact NEMA 1 model the board needs to be installed in a separate l O expande...

Страница 82: ...Page 78 78 13 8 Protected chassis cable cover for 100 150 HP open panel units This optional cable cover provides a protected chassis capability equivalent to IP20 Notes...

Страница 83: ......

Страница 84: ...selection O 2 Restoring default values of application parameters O 2 Language selection O 2 Standard Control Application l 1 Local Remote Control Application 2 1 Multi step Speed Application 3 1 PI co...

Страница 85: ...toring default values of application parameters Besides the parameter group 1 the Default values of the parameters of the applications also have parameter groups 2 applications 1 to 7 can be restored...

Страница 86: ...ENTS 1 Standard Application l 1 1 1 General l 2 1 2 Control I O l 2 1 3 Control signal logic l 3 1 4 Parameters Group 1 l 4 1 4 1 Parameter table l 4 1 4 2 Description of Group1 par l 5 1 5 Special pa...

Страница 87: ...nd all outputs shown in the figure 1 2 l The control signal are programmable logic is shown in the figure 1 3 i The Standard Application can be selected by Programming of I O terminals is explained in...

Страница 88: ...i step spaed sd 2 i i _ ___ i Start forward programmatne Starvstql Q and reverse Start reverse logic Reverse programmaDle reference k Internal start stop Internal reverse k Internal DIA fault reset DI...

Страница 89: ...1 basic parameters Note m Parameter value can be changed only If 1 2 motor synchr speed check suitability for motor and drive system when the drive is stopped Selecting 120 Hz 500 Hz range see page l...

Страница 90: ...d to the time required for the output frequency to accelerate from the set minimum frequency par 1 1 to the set maximum frequency par 1 2 Ref Iin f Par 1 6 DIB5 R stop ChWWce 1 5 l B Multi step speed...

Страница 91: ..._j WI load is proportional to the square of the speed e g in centrifugal fans and pumps Figure 1 4 2 Linearand squared V Hzcurves Programm The V Hz curve can be programmed with three different points...

Страница 92: ...he nominal frequency f from the nameplate of the motor This parameter sets the field weakening point parameter 6 3 to the same value Nominal speed of the motor Find this value n from the nameplate of...

Страница 93: ...selection 5 Reverse if par 2 1 3 O 20mA 1 4_20mA Selects the frequency that corresponds to the minimum reference signal Selects the frequency that corresponds to the maximum reference signal 0 Scalin...

Страница 94: ...s parameter 3 5 15 ammeter Ggitaloutput function q 1 2 3 elayoutput 1 function s14 O 14 2 1 0 1 Hi 0 0 0 Hz 0 f par 1 2 3 11 l O expander option bow analog output function 7 1 3 3 12 I O expander opbo...

Страница 95: ...ntrol parameters 0 Controller is off Note m Parameter value can be changed only when the drive is stopped Group 7 Protections 7 3 Phase supervision of c 2 the motor 7 6 Stall protection 2 Stso 1 Defau...

Страница 96: ...rameter Range step Default Custom Description Page 8 1 Automatic restart O 10 1 0 0 no action l 23 number of tries I8 2 IAutomatic restart multi 1 6000s 1s 30s l 23 attempt max trial time 1 1 1 1 I 8...

Страница 97: ...ure I 5 1 Start forward Start reverse a The first selected direction has the highest priority 0 When DIAl contact opens the direction of rotation starts to change 0 If Stat l forward DIAl and Star l r...

Страница 98: ...ontact is closed 2 External fault opening contact Fault is shown and motor is stopped when the contact is open 3 Run enable contact open Start of the motor disabled contact closed Start of the motor e...

Страница 99: ...max ref signal min set freq min ref signal max set freq See figure 1A 6 2 7 Reference filter time Figure 1 5 4 Reference scaling Filters out disturbances from the incoming reference signal A long filt...

Страница 100: ...erts analog output signal max output signal minimum set value min output signal maximum set value See figure 1 5 9 3 4 3 5 Analog output minimum Defines the signal minimum to be either 0 mA or 4 mA Se...

Страница 101: ...ulti step speed has been selected 11 At speed The output frequency has reached the set reference 12 Motor regulator activated Overvoltage or overcurrent regulator was activated 13 Output frequency sup...

Страница 102: ...ond to the time required for the output frequency to change from the set minimum frequency par 1 1 to the set maximum frequency par 1 2 With this parameter it is possibile to set two different acceler...

Страница 103: ...braking resistor for faster deceleration DC braking current Defines the current injected into the motor during DC braking DC braking time at stop Determines whether DC braking is ON or OFF It also det...

Страница 104: ...tia DC braking starts at 0 5 Hz The braking time is defined by par 4 9 If the load has a high inertia use an external braking resistor for faster deceleration See figure 1 514 5 1 5 2 Prohibit frequen...

Страница 105: ...6 5 6 6 6 7 6 6 6 9 When the parameters 1 10 and 1 11 nominal voltage and nominal frequency of the motor are set parameters 6 3 and 6 4 are also set automatically to the same values If you need diffe...

Страница 106: ...via relay outputs ROl and R02 Response to external fault 0 No response 1 Warning 2 Fault stop mode after fault detection according to parameter 4 7 3 Fault always coasting stop mode after fault detec...

Страница 107: ...The thermal current Ir specifies the load current above which the motor is overloaded See figure Overload area IT I I I I f WI 35Hz UC ia Figure 1 5 17 Motor thermal current IT curve 1 5 17 If the mo...

Страница 108: ...ter the following faults overcurrent overvoltage undervoltage over under temperature of the drive reference fault Three faults Figure 1 5 19 Automatic restart Parameter 8 1 determines how many automat...

Страница 109: ...Page l 24 Standard Application HV9000 q8 3 Automatic restart start function The parameter defines the start mode 0 Start with ramp 1 Flying start see parameter 4 6 Notes...

Страница 110: ...TS 2 Local Remote Control Application 2 1 2 1 2 2 2 3 2 4 2 5 General 2 2 Control I O 2 2 Control signal logic 2 3 Parameters Group 1 2 4 2 4 1 Parameter table 2 4 2 4 2 Description of Group1 par 2 5...

Страница 111: ...in the figure 2 3 l Programming of l O terminals is explained in chapter 2 5 activated from the Group 0 by setting the value 2 2 Control l O Local reference potentiometer Terminal r k 9 Signal iOV t...

Страница 112: ...lection Internal frequency reference Internal Start Stop internal Internal 4 l _ fault reset 111 Fault reset input programmable 2 cwhdline s allina CHOlx02 Figure 2 3 1 Control signal logic of the Loc...

Страница 113: ...1 Only group 1 is visible 1 16 Parameter value lock O l 1 0 Disables parameter changes 2 i 0 Changes enabled 1 Changes disabled Tab e 2 4 I Group 1basic parameters If 1 2 motor synchr speed check suit...

Страница 114: ...is the reference set from the Reference Page REF see chapter 7 5 in the User s Manual 3 The reference value is controlled by digital input signals DIA2 and DIA3 switch in DIA2 closed frequency referen...

Страница 115: ...where the torque demand of the load is proportional to the square of the speed e g in centrifugal fans and pumps V u WI Default Nominal Field weakening point Default Nominal frequency of the motor j W...

Страница 116: ...the voltage at the field weakening point parameter 6 4 to 100 x Vnmotor Nominal frequency of the motor Find the nominal frequency f from the nameplate of the motor This parameter sets the field weaken...

Страница 117: ...tart forward Start reverse 1 Start Stop Reverse 2 start stop Run enable 3 Start pulse Stop pulse 4 Start forward Motorpot UP 7 0 Not used 1 Ext fault closing contact 2 Eaernal fault opening contact 3...

Страница 118: ...ed 3 O P current o Z 0 x 1 s 4 Motortorque O 2 x T 5 Motor power o 2 x pnMot 6 Motor voltage O 1 00 x VnMo 7 DC linkvolt 0 1000 V nalog output filter time nalog output inversion I 01 s 1 100s 0 0 100...

Страница 119: ...I 2 25 I 3 16 1 ExternalbrakeONdelay I O rlOO Os I 0 1 s I 1 5s I 1 2 25 3 19 Drive O 2 1 0 0 No supewision 2 25 temperature limit 1 Low limit supervision function 2 High limit 3 20 Drive 10 75 C 1 wc...

Страница 120: ...ication Page 2 11 Group 4 Drive control parameters O S curve acc ldec time 0 Brake chopper not in use 1 Brake chopper in use Group 5 Prohibit frequency parameters Note m Parameter value can be changed...

Страница 121: ...ge 2 l 2 Local Remote Control ADDlication HV9000 Group 6 Motor control parameters code I Parameter I I Default ICustcm I Description Note m Parameter value can be changed only when the drive is stoppe...

Страница 122: ...tall time 2 0 120 0 s 7 13 Maximum stall frequency t fIllax 7 14 Underload protection O 2 7 15 Underload pmt field weakening area load 7 16 Underload protection zero frequency load 10 0 l 50 00 XT MOT...

Страница 123: ...Paae 2 l 4 Local Remote COntrOl ADDhCatiOn HV9000 Group 8 Autorestart parameters Table2 5 7Special parameters Groups 2 8...

Страница 124: ...ure 2 5 7 Start forward Start reverse The first selected direction has the highest priority When DlAl contact opens the direction of rotation starts to change If Start forward DIAl and Start reverse D...

Страница 125: ...is shown and motor is stopped when the input is open 3 Run enable contact open Start of the motor disabled contact closed Start of the motor enabled 4 Act I Dee contact open Acceleration Deceleration...

Страница 126: ...ange O l 0 V 1 Custom setting range from custom minimum par 2 4 to custom maximum par 2 5 2 4 2 5 V custom setting minimum maximum With these parameters you can set Vi for any input signal span within...

Страница 127: ...mum set speed min V signal maximum set speed 2 7 V signal filter time Filters out disturbances from the incoming analog Vi signal A long filtering time makes drive response slower See figure 2 5 7 T O...

Страница 128: ...ct parameter 2 10 press the Enter button Note The parameter values can only be set with this procedure not with arrow up arrow down buttons Analog input Ii inversion 1 is source A frequency reference...

Страница 129: ...ure 2 5 12 Reference scaling par 2 15 0 2 16 Source B reference scaling 2 17 minimum value maximum value See parameters 2 14 and 2 15 2 18 Free analog input signal Selection of input signal of a free...

Страница 130: ...times can be reduced with the free analog input signal according to the following formulas Reduced time set act deceler time par 1 3 1 4 4 3 4 4 divided by the factor R from figure 2 5 l 5 4 Reducing...

Страница 131: ...max output signal minimum set value min output signal maximum set value Analog output minimum Defines the signal minimum to be either 0 mA or 4 mA See figure 2 5 l 9 Analog output scale Scaling facto...

Страница 132: ...or overcurrent regulator was activated 13 Output frequency supervision 1 The output frequency goes outside of the set supervision Low limit High limit par 3 9 and 3 10 14 Output frequency supervision...

Страница 133: ...generates a warning message via the digital output DO1 or via a relay output ROl or R02 depending on the settings of the parameters 3 6 3 8 Figure 2 5 20 Output frequency supervision 3 14 Torque limi...

Страница 134: ...brake control signal can be programmed via the digital output DO1 or via one of the relay outputs ROl and R02 see parameters 3 6 3 8 Drive temperature limit supervision 0 No supervision 1 Low limit s...

Страница 135: ...to accelerate from the set minimum frequency par 1 1 to the set maximum frequency par 1 2 With this parameter it is possible to set two different acceleration deceleration times for one application Th...

Страница 136: ...ith a external free analog input signal see parameters 2 18 and 2 19 DC braking time at stop Determines whether DC braking is ON or OFF It also determines the braking duration time of the DC brake whe...

Страница 137: ...Stop See figure2 524 4 11 DC brake time at start 0 DC brake is not used O The DC brake is activated by the start command given This parameter defines the time before the brake is released After the b...

Страница 138: ...for Jog and is selected See parameter 2 2 Prohibit frequency area Low limit High limit In some systems it may be necessary to avoid certain frequencies because of mechanical resonance problems With th...

Страница 139: ...5 Hz Figure 2 5 27 Programmable V Hz cwve 6 8 Overvoltage controller 6 9 Undervoltage controller 7 1 These parameters allow the over undervoltage controllers to be switched ON or OFF This may be usef...

Страница 140: ...of the motor fan is reduced and the capacity of the motor is reduced If the motor is equipped with a separately powered external fan the load derating at low speed is small Motor thermal protection is...

Страница 141: ...frequencies above the break point on the thermal current curve Refer to the figure 2 5 28 The value is set as a percentage of the motor nameplate nominal current parameter 1 13 not the drive s nominal...

Страница 142: ...rameters 1 12 and 1 13 If either of these parameters is reset then this parameter is set to default value If the motor s t6 time is known given by the motor manufacturer the time constant parameter co...

Страница 143: ...ction by setting the parameter to 0 will reset the stall time counter to zero 7 11 Stall current limit The current can be set between o O 200 x InMotor In a stall the current has to be above this limi...

Страница 144: ...s used with the drive the accuracy of the torque calculation is decreased 7 14 Underload protection Operation 0 Not in use 1 Warning message 2 Fault message Tripping and warning will give a display in...

Страница 145: ...8 2 Automatic restart number of tries Automatic restart trial time The Automatic restart function restarts the drive after the faults selected with parameters 8 4 8 8 The Start type for Automatic rest...

Страница 146: ...overvoltage fault 1 Automatic restart after overvoltage fault condition returns to normal DC link voltage returns to the normal level Automatic restart after overcurrent 0 No automatic restart after...

Страница 147: ...Page 2 38 Local Remote Control Application HV9000 Notes...

Страница 148: ...4 CONTENTS 3 Multi step Speed Control Appl 3 l 3 1 General 3 2 3 2 Control I O 3 2 3 3 Control signal logic 3 3 3 4 Parameters Group 1 3 4 3 4 1 Parameter table 3 4 3 4 2 Description of Group1 par 3...

Страница 149: ...speed reference can be either a speeds and one jog speed The speed steps voltage or a current signal via analog input are selected with digital signals DIB4 DIB5 and terminals Z 3 or 4 5 The other ana...

Страница 150: ...i _s zeed selection 3 m D Jog speed reference selection programmable input Fault reset prowammable input PROGRAMMABLE PUSH BUTTON 2 Internal frequency reference Internal fault reset I Reverse signal s...

Страница 151: ...utomatic torque boost Voltage code 2 Voltage code 4 Voltage code 5 Voltaae code 6 1 11 f from the nameplate of the motor Nominal frequent of the motor 3 500 Hz 1 Hz I720 rpm I n from the nameplate of...

Страница 152: ...deceleration time 1 These limits correspond to the time required for the output frequency to accelerate from the set minimum frequency par 1 1 to the set maximum frequency par 1 2 Acceleration decele...

Страница 153: ...i The motor runs undermagnetized below the field weakening point and produces less torque and electromechanical noise A squared V Hz ratio can be used in applications where the torque demand of the l...

Страница 154: ...e of the motor This parameter sets the voltage at the field weakening point parameter 6 4 to 100 x V tor 1 11 Nominal frequency of the motor Find then nominal frequency f from the nameplate of the mot...

Страница 155: ...IB5 and DIB6 digital inputs These values are automatically limited between minimum and maximum frequency par 1 1 1 2 Speed reference Par 1 6 Par 1 17 Par 1 18 Par 1 19 Par 1 20 Multi step speed select...

Страница 156: ...n Page 3 9 3 5 Special parameters Groups 2 9 3 5 1 Parameter tables Input signal parameters Group 2 1 4 20mA 3 Reduces act and decel times 4 Reduces torque supervision limit Note u Parameter value can...

Страница 157: ...trol Application HV9000 Group 3 Output and supervision parameters code 1Parameter Range 1Default Custom 1Description IPaal overheat warning ad rotation direction Note m Parameter value can be changed...

Страница 158: ...cription Page 4 1 Acc Dec ramp 1 shape 0 6 10 0 S 0 1 s 0 0 s 0 Linear 3 25 10 S curve acc dec time 4 2 Acc Dec ramp 2 shape 0 0 10 0 s 0 1 S 0 0 s 0 Linear 3 25 O S curve acc dec time 4 3 4 4 4 5 Acc...

Страница 159: ...I O Prohibitrangelisoff I 3 261 Prohibitfrequency range 2 low limit O OHz 1 f 0 1 Hz 3 26 par 5 4 1 l I I 5 4 Prohibit frequency fnv fInax 0 1 Hz O OHz 0 Prohibit range 2 is off 3 26 range 2 high limi...

Страница 160: ...HV9000 Multi step Speed Control Application Page 3 l 3 Group 7 Protections 2 Fault stop according to...

Страница 161: ...3 Automatic restart start function a 4 Automatic restart after undelvoltage trip 6 5 Automatic restart after overvoltage trip 6 6 Automatic restart after overcurrent trip a 7 Automatic restart after...

Страница 162: ...3 5 l Figure 3 5 1 Start forward Start reverse 0 The first selected direction has the highest priority 0 When DlAl contact opens the direction of rotation starts to change 0 If Start forward DIAI and...

Страница 163: ...the input is open Run enable contact open Start of the motor disabled contact closed Start of the motor enabled Act Dee contact open Acceleration Deceleration time 1 selected time select contact clos...

Страница 164: ...3 V signal range 0 Signal range 0 i 0 V 1 Custom setting range from custom minimum par 2 4 to custom maximum par 2 5 2 4 V custom setting minimum maximum 2 5 These parameters set Vi for any input sig...

Страница 165: ...signal max V signal minimum set speed min V n signal maximum set speed 2 7 V signal filter time Filters out disturbances from the incoming analog V signal A long filtering time makes drive response s...

Страница 166: ...maximum level select parameter 2 10 press the Enter button Note The parameter values can only be set with this procedure not with arrow up arrow down buttons Analog input Iininversion 1 is source A fr...

Страница 167: ...nce scaling Figure 3 5 12 Reference scaling par 2 14 0 Free analog input signal Selection of input signal of free analog input an input not used for reference signal 0 Not in use 1 Voltage signal Vi 2...

Страница 168: ...s Acceleration deceleration times can be reduced with a free analog input signal according to the following formulas Reduced time set act deceler time par 1 3 1 4 4 3 4 4 divided by the factor R from...

Страница 169: ...t signal max output signal minimum set value min output signal maximum set value 3 4 Analog output minimum Defines the signal minimum to be either 0 mA or 4 mA living zero See figure 3 5 l 9 3 5 Analo...

Страница 170: ...rake control External brake ON OFF control with programmable delay par 3 17 and 3 16 16 Control from I O terminals External control mode selected with prog push button 2 19 Drive temperature supervisi...

Страница 171: ...limit 3 16 this function generates a warning message via the digital output DO1 and via a relay output ROI or R02 depending on the settings of the parameters 3 6 3 8 The supervised reference is the cu...

Страница 172: ...put with a ramp time set by parameters 1 3 l 4 4 3 4 4 for Acc Dec time 2 Setting 0 1 10 seconds for 4 1 4 2 causes an S shaped ramp The speed changes are smooth Parameter 1 3 1 4 4 3 4 4 determines t...

Страница 173: ...equency reached The output frequency then accelerates decelerates to the set reference value at a rate determined by the acceleration deceleration ramp parameters 4 7 Use this mode if the motor may be...

Страница 174: ...ncy is I 10 of the nominal the braking time is 10 of the set value of parameter 4 9 Stop function 1 ramp After a Stop command the speed of the motor is reduced based on the deceleration ramp parameter...

Страница 175: ...parameter 4 6 and the acceleration parameters 1 3 4 1 or 4 2 4 3 See figure 3 5 25 Par4 11 I Figure3 525 DC braking time at start 5 l 5 6 Prohibit frequency area Low limit High limit I 4 necessary to...

Страница 176: ...lue Above that frequency the output voltage remains at the set maximum value Below that frequency output voltage depends on the setting of the V Hz curve parameters 1 8 1 9 6 5 6 6 and 6 7 See figure...

Страница 177: ...reference fault 0 No response 1 Warning 2 Fault stop mode after fault according to parameter 4 7 3 Fault always coasting stop mode after fault A warning or a fault action and message is generated if...

Страница 178: ...is 40 C Motor thermal protection can be adjusted by setting several parameters The thermal current IT specifies the load current above which the motor is overloaded This current limit is a function o...

Страница 179: ...ter 1 7 alone determines the maximum output current of the drive 1 p ent par 1 7 Par 7 6 Par 7 7 I Overload area I I f Hz Par 7 9 uc I Figure 3 5 28 Motor thermal current I curve 7 7 Motor thermal pro...

Страница 180: ...d current If the drive is stopped the time constant is internally increased to three times the set parameter value Cooling in the stop stage is based on convection with an increased time constant 7 9...

Страница 181: ...restored to its default value 7 12 Stall time The time can be set between 2 0 l 20 s This is the maximum allowed time for a stall There is an internal up down counter to count the stall time See figu...

Страница 182: ...r to zero Underload protection field weakening area load The torque limit can be set between 20 0 l 50 x TnMotor This parameter is the value for the minimum allowed torque when the output frequency is...

Страница 183: ...e of the parameter 8 1 during the trial time the count is cleared after the trial time has elapsed The next fault starts the counting again Automatic restart start function The parameter defines the s...

Страница 184: ...r reference fault 1 Automatic restart after analog current reference signal 4 20 mA returns to the normal level 24 mA a 8 Automatic restart after over undertemperature fault trip 0 No automatic restar...

Страница 185: ...Page 3 38 Multi step Speed Control Application HV9000 Notes...

Страница 186: ...4 l 4 1 General 4 2 4 2 Control l O 4 2 4 3 Control signal logic 4 3 4 4 Parameters Group 1 4 4 4 4 1 Parameter table 4 4 4 4 2 Description of Group1 par 4 5 4 5 Special parameters Groups 2 8 4 8 4 5...

Страница 187: ...ce is selected with DIB6 input The direct frequency reference can be used for control without the PI controller The The PI controller reference can be selected frequency reference can be selected from...

Страница 188: ...shown in figure 4 3 I I f Actual value selection Vin lin Vin lin h tin tin x n tin Vin UP ACtlJal value I i 1 i i g_speed selection _____ Programmable Source A B selection I Internal frequency referen...

Страница 189: ...pply voltage mI 360 400 230 V I IVoltage code 2 I 4 7 36OV I Voltage code 4 366 500 460 v I I Voltage code 5 I 525 690 575v I Voltage code 6 Parameterconceal 1 1 1 O I 4 7 Visibility of the parameters...

Страница 190: ...set to 0 the PI controller operates as an l controller PI controller I time Defines the integration time of the PI controller 1 7 1 8 Current limit This parameter determines the maximum motor current...

Страница 191: ...1 3 voltage of the mot Parameter 6 5 Parameter 6 3 f Hz Default 5 Hz 1 Figure 4 4 3 Programmable V Hz curve 1 9 V Hz optimization Automatic The voltage to the motor changes automatically which makes...

Страница 192: ...the motor Nominal current of the motor Find the value Infrom the nameplate of the motor The internal motor protection function uses this value as a reference value Supply voltage Set parameter value a...

Страница 193: ...ration prohibit 3 DC braking command 10 Motor digital pot DOWN 3 1OV 1 Custom setting range 0 Not inverted 1 Inverted 0 No filtering O 20mA 1 4_20mA 2 Custom setting range 0 Not inverted 1 Inverted 0...

Страница 194: ...gnal from internal motor pot reference source B 1 Analog current input term 4 2 Sat reference from the panel 3 Signal from internal motor pot 4 Signal from internal motor pot Note m Parameter value ca...

Страница 195: ...peed selected 11 At speed 12 Motor regulator activated 13 Output freq limit superv 1 14 Output freq limit superv 2 15 Torque limit supervision 16 Reference limit supervision 17 External brake control...

Страница 196: ...0 I I O No 4 23 1 Low limit 2 Hiah limit I I 00 0 I I I I 4 23 l OOS See parameter 3 2 4 21 0 See parameter 3 3 4 21 0 See parameter 3 4 4 21 100 See parameter 3 5 4 21 Group 4 Drive control paramete...

Страница 197: ...high limit 1 1 1 2 5 5 Prohibitfrequency frlw ranae 3 low limit par 5 6 3 no prohibit frequency range I 4 271 0 1 Hz 0 0H z I I 41 0 no prohibit frequency range 41 0 no prohibit frequency range 5 6 I...

Страница 198: ...onse to external fault 2 4 2 Phase supervision of the motor O 2 7 4 Ground fault protection 2 t 2 4 29 i 4 30 2 c 2 7 5 Motorthermal protection 1 Motorthermal protection breakpoint current 4 30 io 150...

Страница 199: ...V9000 Group 8 Autorestart parameters a 7 Automatic restart after O 1 1 0 O No 4 35 reference fault trip 1 Yes a 8 Automatic restart after l 1 0 O No 4 35 overhndeltemperature 1 Yes fault trip Table 4...

Страница 200: ...me 2 selected 5 Reverse contact open Forward If two or more inputs are contact closed Reverse programmed to reverse only one of them is required to reverse 6 Jog speed contact closed Jog speed selecte...

Страница 201: ...5 V custom setting minimum maximum These parameters set Vi for any input signal span within O 10 V Minimum setting Set the V signal to its minimum level select parameter 2 4 press the Enter button Max...

Страница 202: ...current signal I signal range between O 20 mA Minimum setting Set the lIn signal to its minimum level select parameter 2 9 press the Enter button Maximum setting Set the 1 signal to its maximum level...

Страница 203: ...4 Act I Dee contact open Acceleration Deceleration time 1 selected time select contact closed Acceleration Deceleration time 2 selected 5 Reverse contact open Forward If two or more inputs are contact...

Страница 204: ...lue of parameter 1 5 is set to 3 or 4 the value of parameter 2 1 is automatically set to 4 and value of the parameter 2 2 is automatically set to 10 2 16 PI controller actual value selection 2 17 Actu...

Страница 205: ...d DIA3 switch in DIA2 closed frequency reference increases switch in DIA3 closed frequency reference decreases Speed of the reference change can be set with the parameter 2 3 4 Same as setting 3 but t...

Страница 206: ...t signal max output signal minimum set value min output signal maximum set value Unfiltered slgnal t IS1 X 3 a i WO KIS Figure 4 5 9 Analog output filtering Figure 4 5 10 Analog output inveft 3 4 Anal...

Страница 207: ...gh kmrt par 3 11 and 3 12 15 Torque limit supervision The motor torque goes outside of the set supervision Low limit High limit par 3 13 and 3 14 16 Active reference Active reference goes outside of t...

Страница 208: ...s of the parameters 3 6 3 8 The supervised reference is the current active reference It can be source A or B reference depending on DIB6 input or panel reference if panel is the active control place R...

Страница 209: ...4 1 4 2 causes an S shaped ramp The speed changes are smooth Parameter 1 3 1 4 4 314 4 determines the ramp time of the acceleration deceleration in the middle of the curve See figure 4 5 14 4 3 Accel...

Страница 210: ...hen accelerates decelerates to the set reference value at a rate determined by the acceleration deceleration ramp parameters Use this mode if the motor may be coasting when the start command is given...

Страница 211: ...ime is 10 of the set value of parameter 4 9 i Output frequency fn t l DC braklng ON 1 0 1 t t 1 x par 4 9 RUN STOP Figure 4 5 15 DC braking time when par 4 7 0 Stop function 1 ramp After the stop comm...

Страница 212: ...nance problems With these parameters it is possible to set limits for three skip frequency regions The accuracy of the setting is 0 1 Hz Figure 4 5 18 Example ofprohibit frequency area setting 6 1 Mot...

Страница 213: ...dle point frequency of the curve See figure 4 5 19 VHz curve middle point voltage If the programmable V Hz curve has been selected with parameter 1 8 this parameter defines the middle point voltage of...

Страница 214: ...t the sum of the motor phase currents is zero The ground protection is always working and protects the frequency converter from ground faults with high current levels Parameters 7 5 7 9 Motor thermal...

Страница 215: ...pping and warning will give a display indication with the same message code If tripping is selected the drive will stop and activate the fault stage Deactivating the protection by setting this paramet...

Страница 216: ...manufacturers The default value for the time constant is calculated based on the motor nameplate data from parameters 1 12 and 1 13 If either of these parameters is reset then this parameter is set to...

Страница 217: ...type of overcurrent protection 7 10 Stall protection Operation 0 Not in use 1 Warning 2 Trip function Tripping and warning will give a display indication with the same message code If tripping is set...

Страница 218: ...ry pump Motor underload protection can be adjusted by setting the underload curve with parameters 7 15 and 7 16 The underload curve is a squared curve set between zero frequency and the field weakenin...

Страница 219: ...24 If parameter 1 13 is adjusted this parameter is automatically restored to its default value 7 17 Underload time This time can be set between 2 0 600 0 s This is the maximum allowed time for an und...

Страница 220: ...oltage trip l Automatic restart after undervoltage fault condition returns to normal DC link voltage returns to the normal level Automatic restart after overvoltage trip o No automatic restart after o...

Страница 221: ...nput Voltage at the terminal Vi term 2 n 14 Current analog input mA Current at terminals I and I term 4 5 n15 Digital input status gr A n16 Digital input status gr B n 17 Digital and relay output n18...

Страница 222: ......

Страница 223: ......

Страница 224: ...TS 5 Multi purpose Control Application 5 1 5 1 General 5 2 5 2 Control l O 5 2 5 3 Control signal logic 5 3 5 4 Parameters Group 1 5 4 5 4 1 Parameter table 5 4 5 4 2 Description of Group1 par 5 5 5 5...

Страница 225: ...utput 2 V n Analog input voltage programmable 3 GND I O ground 4 l n Analog input 5 II current programmable 6 24V Control voltage output 7 GND I O ground 8 DlAl Start forward 1 programmable 9 1 DIA2 1...

Страница 226: ...gic The logic flow of the l O control signals and pushbutton signals from the panel is shown in figure 5 3 l speed selection ______ _ _ I I Figure 5 3 7 Control signal logic of the Multipurpose Contro...

Страница 227: ...the motor hlHV9 I from the nameplate of the motor 230V 1 Voltage code 2 380V Voltage code 4 480V 1 Voltage code 5 575v I Voltage code 6 0 Visibility of the parameters 0 All parameter groups visible 1...

Страница 228: ...eference is formed by subtracting the voltage input Vi value from the current input Ii value 4 Reference is formed by subtracting the current input Iin value from the voltage input Vi value 5 Referenc...

Страница 229: ...h the parameter 2 20 9 Same as setting 8 but the reference value is set to the minimum frequency par 1 1 each time the HV9000 is stopped When the value of parameter 1 5 is set to 8 or 9 the value of p...

Страница 230: ...he torque demand of the load is proportional to the square of the speed e g in centrifugal fans and pumps Default Nominal voltage of the motor Field weakening point 7gure 5 4 2 Linear and squared V Hz...

Страница 231: ...at the field weakening point parameter 6 4 to 100 x Vnmotor Nominal frequency of the motor Find the nominal frequency f from the nameplate of the motor This parameter sets the frequency of the field...

Страница 232: ...e 4 Accldec time selection 5 Reverse 6 Jog speed 7 Fault reset 8 Acc dec operation prohibit 9 DC braking command 10 Multi Step speed select 1 2 4 DIB5function HI ii 1 1 0 Not used 5 1t terminal 15 1 E...

Страница 233: ...use 5 21 1 V analog voltage input 2 lin analog current input I I 0 0 No function 5 21 1 Reduces current limit par 1 7 2 Reduces DC braking current 3 Reduces act and decel times 4 Reduces toraue supet...

Страница 234: ...fault or warning 6 Warning 9 Reversed 10 Jog speed selected 11 At speed 12 Motor regulator activated 13 Output freq limit supetv 1 14 Output freq limit supeiv 2 15 Torque limit supervision 16 Referenc...

Страница 235: ...Page 5 l 2 Multi purpose Control Application HV9000 analog output content Group 4 Drive control parameters Note a Parameter value can be changed only when the drwe ISstopped...

Страница 236: ...013 6 kHz Depends on Hp rating 6 3 Field weakening poi 30 500 Hz 1 Hz PEIlXlI 1 11 6 4 Voltage at field 15 200 1 100 weakening point x V Lv 6 5 V Hz curve mid 0 0 f OlHz O OHz point frequency V Hz cur...

Страница 237: ...Fault 5 31 0 No action 1 Warning 2 Fault 5 32 7 6 7 7 7 8 7 9 7 10 50 150 0 1 O5 x l MOTOR 5 0 150 0 1 o I x l MOTOR 0 3000 05 minutes ti 5 32 Motor thermal protection break point current Motor therm...

Страница 238: ...l5 Group 8 Autorestart parameters Cc I Parameter SteD Default 1 Custm I Description IPXP number of tries reference fault 1 Yes 8 8 Automatic restart after C l 1 0 O No 5 38 overlundertemperature 1 Ye...

Страница 239: ...re 5 5 1 Start fonvard Staft reverse The first selected direction has the highest priority When DlAl contact opens the direction of rotation starts to change If Start forward DIAl and Start reverse DI...

Страница 240: ...e 3 Run enable contact open Start of the motor disabled contact closed Start of the motor enabled 4 Act I Dee time select 5 Reverse contact open Acceleration Deceleration time 1 selected contact close...

Страница 241: ...me as in 2 2 except 10 Multi Step contact closed Selection 1 active speed select 1 DIB5 function Selections are same as in 2 2 except 10 Multi Step contact closed Selection 2 active speed select 2 11...

Страница 242: ...to its minimum level select parameter 2 7 press the Enter button Maximum settingSet the V signal to its maximum level select parameter 2 8 press the Enter button Note These parameters can only be set...

Страница 243: ...s can only be set with this procedure not with arrow up arrow down buttons Analog input Ii inversion Parameter 2 14 0 no inversion of 1 input Parameter 2 14 1 inversion of I input Analog input I filte...

Страница 244: ...nt signal Iin Free analog input signal function This parameter sets the function of the free analog input 0 Function is not used 1 Reducing motor current limit par 1 7 This signal will adjust the maxi...

Страница 245: ...4 4 3 4 4 divided by the factor R from figure 5 5 i 0 4 Reducing torque supervision limit The set torque supervision limit can be reduced with the free analog input signal between 0 and set supervisio...

Страница 246: ...signal max output signal minimum set value min output signal maximum set value 3 4 Analog output minimum Defines the signal minimum to be either 0 mA or 4 mA See figure 5 5 14 3 5 Analog output scale...

Страница 247: ...rvisior Low limit High limit par 3 11 and 3 12 15 Torque limit supervision The motor torque goes outside of the set superwsion Low limit High limit par 3 13 and 3 14 16 Reference limit superwsion Refe...

Страница 248: ...pending on the settings of the parameters 3 6 3 8 The supervised reference is the current active reference It can be source A or B reference depending on DIB6 input or the panel reference if panel is...

Страница 249: ...meters Setting the value 0 gives you a linear ramp shape The output frequency immediately follows the input with a ramp time set by parameters 1 3 1 4 4 3 4 4 for Acc Dec time 2 Setting 0 1 l 0 second...

Страница 250: ...rate Brake resistor installation manual 4 6 Start function Ramp 0 The drive starts from 0 Hz and accelerates to the set reference frequency within the set acceleration time Load inertia or starting fr...

Страница 251: ...o the frequency when the DC braking starts If the frequency is 2 nominal frequency of the motor par 1 ll setting value of parameter 4 9 determines the braking time When the frequency is 5 10 of the no...

Страница 252: ...igital inputs The selection of Multi step speeds will occur similarly as described in the table 3 4 2 page 3 8 5 l 5 6 Prohibit frequency area Low limit High limit In some systems it may be nec essary...

Страница 253: ...oltage and nominal frequency of the motor are set parameters 6 3 and 6 4 are also set automatically to the corresponding values If you need different values for the field weakening point and the maxim...

Страница 254: ...ter 4 7 3 Fault always coasting stop mode after fault A warning or a fault action and message is generated from the external fault signal in the digital input DIA3 The information can also be programm...

Страница 255: ...7 8 The larger the motor the longer it takes to reach the final temperature The thermal state of the motor can be monitored through the display Refer to the table for monitoring items User s Manual t...

Страница 256: ...7 alone determines the maximum output current of the drive 7 8 Motor thermal protection time constant This time can be set between 0 5 300 minutes This is the thermal time constant of the motor The l...

Страница 257: ...O 7 13 Stall protection General Motor stall protection protects the motor from short time overload situations like a stalled shaft The reaction time of stall protection can be set shorter than with m...

Страница 258: ...5 26 If the stall time counter value goes above this limit the protection will cause a trip refer to the parameter 7 10 The frequency can be set between l f X par 1 2 In the stall state the ouput freq...

Страница 259: ...imit can be set between 20 0 l 50 x TnMotor This parameter is the value for the minimum allowed torque when the output frequency is above the field weakening point See figure 4 5 22 If parameter 1 13...

Страница 260: ...on for Automatic restart is selected with Three faults Four faults RUN STOP ________________ u00 2K25 jarameter 8 3 Number of faults Par 8 1 3 _ Figure 5 529 Automatic restart Parameter 8 1 determines...

Страница 261: ...overvoltage fault trip 1 Automatic restart after overvoltage fault condition returns to the normal condition DC link voltage returns to the normal level Automatic restart after overcurrent trip 0 No a...

Страница 262: ...Multi purpose Control Application Page 5 39 Notes...

Страница 263: ...Paae 5 40 Multi purpose Control Application HV9000 This page intentionally left blank...

Страница 264: ...1 General 6 2 6 2 ControlI O 6 2 6 3 Control signal logic 6 3 6 4 Basic parameters Group 1 6 4 6 4 1 Parameter table Group 1 6 4 6 4 2 Description of Group1 parameters 6 5 6 5 Special parameters Grou...

Страница 265: ...l NOTE Remember to connect the CMA 6 2 Control I O and CMB inputs PI controller Terminal I Signal Description reference value Z wire L transmitter lzt r Actual vstue _ W A _ _ _ 1 l OV Reference outpu...

Страница 266: ...and pushbutton signals from the panel is shown in figure 6 3 l PROGRAMMAB drive 3 start I Programmz Source NB sblel Internal jelection _ ______I t I IA2 External fault 2 Programmable Figure 6 3 1 Con...

Страница 267: ...he unit 1 Squared 2 Programmable V Hz ratio 0 None 1 Automatic torque boost Voltage code 2 Voltage code 4 Voltage code 5 Voltage code 6 f from the rating plate of the motor n from the rating plate of...

Страница 268: ...er value is set to 0 the PI controller operates as I controller PI controller l time 1 7 Defines the integration time of the PI controller Current limit This parameter determines the maximum motor cur...

Страница 269: ...ult 1 3 I I I Parameter 6 5 Parameter 6 3 qHz Default 5 Hz figure 6 4 2 Programmable V Hz curve 1 9 V Hz optimization Automatic The voltage to the motor changes automatically which makes the torque mo...

Страница 270: ...nal speed of the motor Find this value n from the nameplate of the motor Nominal current of the motor Find the value I from the nameplate of the motor The internal motor protection function uses this...

Страница 271: ...election 5 Reverse 6 Jog frequency 7 Fault reset 6 Acc dec operation prohibit 9 DC braking command 10 Motor digital potent DOWN 2 3 signal range o o 1ov 1 Custom selling range I custom setting min 0 0...

Страница 272: ...HV9000 Pump and fan control Application Pane 6 9 2 Actual 1 Actual 2 Note m Parameter value can be changed only when the drive is stopped...

Страница 273: ...g 8 Warning 9 Reversed lo Jog speed selected 11 At speed 12 Motor regulator activated 13 Output freq limit superv 1 14 Output freq limit superv 2 15 Torque limit supervision 16 Reference limit SupViSi...

Страница 274: ...analog output content 3 22 l O expander board opt 0 0 l 0 00 s 0 01 1 00s See parameter 3 2 6 21 analog output filter time 3 23 I O expander board opt l 1 0 See parameter 3 3 6 21 anal00 outwt inversi...

Страница 275: ...6 27 range 1 low limit 1 K IO OHz 1 1 I I 5 2 I IProhibitfrequency 1 knfEY2 1 0 1 Hz O OHz 1 0 No prohibit frequency range range2 high limit I6 27 I 5 3 5 4 Prohibitfrequency fnw 0 1 Hz O OHz 6 27 ran...

Страница 276: ...0 150 0 break point current x l MOTOR Motorthermal protection 5 0 150 0 zero frequency current x l MOTOR Motorthermal protection 0 5 300 0 time constant minutes Motor thermal protection l 500 Hz brea...

Страница 277: ...1 s 30s 6 35 attempt maximum trial time 6 3 Automatic restart O l 1 0 0 Ramp 6 36 start function 1 Flying start 6 4 Automatic restart after O l 1 0 O No 6 36 undervoltage trip 1 Yes 6 5 Automatic rest...

Страница 278: ...auxiliarv drive 3 6 37 6 37 6 37 6 37 9 7 Stop frequency of l Ama 0 1 Hz auxiliaw drive 3 25 0 Hz 6 37 I I 9 8 9 9 9 10 Start delay of the 0 0 300 0 s 0 1 s auxiliary drives 4 0 s 9 11 Stop delay of...

Страница 279: ...contact closed contact closed the input is not active Start of the motor disabled Start of the motor enabled Acceleration Deceleration time 1 selected Acceleration Deceleration time 2 selected Forward...

Страница 280: ...0 V Minimum setting Set the V signal to its minimum level select parameter 2 4 press the Enter button Maximum setting Set the V signal to its maximum level select parameter 2 5 press the Enter button...

Страница 281: ...igure 6 5 3 P DW9K30 DIA5 function Figure 6 5 3 Analog input I filter time 1 External fault closing contact Fault is shown and motor is stopped when the input is active 2 External fault opening contac...

Страница 282: ...t to the minimum frequency par 1 1 each time the drive is stopped When the value of parameter 1 5 is set to 3 or 4 the value of parameter 2 1 is automatically set to 4 and the value of parameter 2 2 i...

Страница 283: ...and DIA3 switch in DIA2 closed frequency reference increases switch in DIA3 closed frequency reference decreases Speed of the reference change can be set with the parameter 2 3 4 Same as setting 3 bu...

Страница 284: ...ee figure 6 5 9 3 5 Analog output Scale Scaling factor for analog output See figure 6 5 9 Signal Max value of the signal Output freq Max frequency p 1 2 Motor speed Max speed n xf if output 2x1 HVS cu...

Страница 285: ...the set supervision Low kmiff High limit par 3 13 and par 3 14 16 Active reference Active reference goes outside of the set supervision limit supervision Low limit High limit par 3 15 and par 3 16 17...

Страница 286: ...the current active reference It can be source A or 6 reference depending on DIB6 input or panel reference if the panel is the active control source Active reference limit supervision value The frequen...

Страница 287: ...d with these parameters Setting the value 0 gives you a linear ramp shape The output frequency immediately follows the input with a ramp time set by parameters 1 3 1 4 4 3 4 4 for Acc Dec time 2 Setti...

Страница 288: ...gy stored in the inertia of the motor and the load is fed into the external brake resistor If the brake resistor is selected correctly the drive is able to decelerate the load with a torque equal to t...

Страница 289: ...quency of the motor par 1 ll the value of parameter 4 9 determines the braking time When the frequency is I 10 of the nominal the braking time is 10 of the set value of parameter 4 9 Figure 6 5 13 DC...

Страница 290: ...mechani cal resonance problems With these parameters it is possible to set limits for three skip frequency regions The accuracy of the setting is 0 1 Hz Figure 6 5 16 Example of prohibit frequency ar...

Страница 291: ...defines the middle point frequency of the curve See figure 6 5 17 V Hz curve middle point voltage If the programmable V Hz curve has been selected with parameter 1 8 this parameter defines the middle...

Страница 292: ...ng and protects the drive from ground faults with high current levels Parameters 7 5 7 9 Motor thermal protection General Motor thermal protection is to protect the motor from overheating The HV9000 d...

Страница 293: ...s parameter to 0 will reset the thermal stage of the motor to 0 7 6 Motor thermal protection break point current The current can be set between 50 0 150 0 x InMotor This parameter sets the value for t...

Страница 294: ...defined as the time it takes the calculated thermal stage to reach 63 of its final value The motor thermal time is specific to a motor design and it varies between different motor manufacturers The de...

Страница 295: ...its default value Parameters 7 lo 7 13 Stall protection General Motor stall protection protects the motor from short time overload situations like a stalled shaft The reaction time of stall protectio...

Страница 296: ...the protection will cause a trip refer to the parameter 7 10 A Stall time counter 7 13 Maximum stall frequency The frequency can be set between Par 7 12 l f par 1 2 In the stall state the output frequ...

Страница 297: ...orque The torque limit can be set between 20 0 l 50 x TnMotor This parameter is the value for the minimum allowed torque when the output frequency is above the field weakening point See the figure 6 5...

Страница 298: ...tic restart is selected with parameter 8 3 Parameter 8 1 determines how many automatic restarts can be made during the trial time set by the parameter 8 2 The time counting starts from the first autor...

Страница 299: ...r overvoltage trip 1 Automatic restart after overvoltage fault condition returns to the normal condition DC link voltage returns to the normal level Automatic restart after overcurrent trip 0 No autom...

Страница 300: ...op frequency of auxiliary drive 2 Stop frequency of auxiliary drive 3 The frequency of the HV9000 must fall 1Hz below the limit defined with these parameters before the auxiliary drive is stopped The...

Страница 301: ...26 Reference steps after starting and stopping the auxiliary drives Changing this parameter from a value of 0 0 Hz activates the sleep function where the drive is stopped automatically when the frequ...

Страница 302: ...h this parameter the PI requlator can be programmed to be bypassed Then the frequency of the drive is controlled by the frequency reference and the starting points of the auxiliary drives are also def...

Страница 303: ...p counter proarammabfe button 3 nll MW hours MWh Total MW hours not resettable n 12 MW hours MWh MW hours can be reset with programmable trio counter button 4 n13 Voltage analog input V Voltage of the...

Страница 304: ...reference r2 for PI controller on the panel s reference page See table 6 7 l Refrence number rl r2 Reference name Frequency reference PI controller reference Range Step f f 0 01 Hz O l 00 0 1 Function...

Страница 305: ...Page 6 42 Pump and fan control Application HV9000 Remarks...

Страница 306: ...HV9000 Pump and fan control Application Page 6 43 Remarks...

Страница 307: ...Page 6 44 Pump and fan control Application HV9000 Remarks...

Страница 308: ...HV9000 Puma and fan control AtxGcation Paae 6 45 Remarks...

Страница 309: ...Page 6 46 Pump and fan control Application HV9000 Remarks...

Страница 310: ...nd offers global engineering services and support For more information on Cutler Hammer products and services call l 800 525 2000 or l 616 982 1059 or visit our web site at www cutlerhammer eaton com...

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