Cushman TITAN HD 36V, Руководство по обслуживанию и запасным частям

Страница: 20 / 124

Page C-1
635593 Service Parts Manual
BODY
WARNING
READ OPERATOR’S MANUAL BEFORE
OPERATING CHARGER.
DO NOT CHARGE IN EXPLOSIVE ATMOSPHERE.
DO NOT OPERATE VEHICLE WHILE CHARGING.
SPARKS MAY IGNITE BATTERY GAS
(HYDROGEN).
TO PREVENT ELECTRICAL SHOCK, DO NOT
USE 2-PRONG ADAPTORS.
REPLACE DAMAGED CHARGER CORDS AND
WIRES IMMEDIATELY.
CONNECT CHARGER PLUG TO A GROUNDED
RECEPTICLE WITH POWER RATING AS
INDICATED ON CHARGER.
CHARGER WILL TURN ON AUTOMATICALLY.
AMMMETER SHOWS WHEN CHARGER IS
OPERATING.
CHARGER SHUTS OFF AUTOMATICALLY.
KEEP CHARGER VENTILATION OPENINGS
CLEAR. POOR VENTILATION CAN DAMAGE
CHARGER.
BATTERIES CHARGED IN UNHEATED AREAS
(BELOW 65° F) SHOULD BE CHARGED AS
SOON AFTER USE AS POSSSIBLE. CHARGE
BATTERIES ONCE EACH WEEK FOR FOUR
HOURS IN TEMPERATURE ABOVE 65° F TO
IMPROVE STATE OF CHARGE AND BATTERY
LIFE.
OPERATIN INSTRUCTIONS
WARNING
FAILURE TO HEED THESE WARNINGS MAY RESULT IN PERSONAL
OR FATAL INJURY TO YOU OR OTHERS AND MAY ALSO RESULT
IN EQUIPMENT AND/OR PROPERTY DAMAGES.
BEFORE OPERATING VEHICLE
WHILE OPERATING VEHICLE
BEFORE LEAVING VEHICLE
READ, STUDY AND UNDERSTAND ALL WARNING LABELS AND OPERATING
INSTRUCTIONS FURNISHED WITH THIS EQUIPMENT PRIOR TO USE. IF ANY
PART OF THIS MATERIAL IS UNCLEAR, CONTACT YOUR FACTORY REPRE-
SENTATIVE FOR CLARIFICATION. NEVER ALLOW UNSKILLED OR IMPROPERLY
TRAINED PERSONNEL TO OPERATE THIS EQUIPMENT.
DO NOT MODIFY OR ADD TO VEHICLE WITHOUT MANUFACTURER’S AUTHORIZATION.
CHECK VEHICLE CONDITION-DO NOT OPERATE IF MAINTENANCE OR REAPIRS ARE NEEDED.
UNDERSTAND CONTROLS AND CHECK FUNCTIONS. KEEP CONTROLS FREE OF OBSTRUCTIONS.
ALL PASSENGERS MUST BE SEATEDD IN MANUFACTURER’S APPROVED SEATS. DO NOT OPERATE
IN EXPLOSIVE OR COMBUSTIBLE ATMOSPHERE-SWITCHES SPART. CARGO MUST BE SECURED
TO PLATFORM/
KEEP BODY PARTS INSIDE VEHICLE. STAY IN SEAT, USE HAND HOLDS. AVOID SUDDEN
STARTS, STOPS, TURNS, AND DIRECTION CHANGES TO AVOID UNSEATING PASSENGERS
OR CAUSING UNSTABLE CONDITIONS. REVERSE SPEED IS EQUAL TO FORWARD SPEED ON
ELECTRIC POWERED VEHICLE. VEHICLE WITH PROGRAMMAMBLE CONTROLLELR MAY HAVE SLOWER
REVERSE SPEED. ADJUST OPERATION TO CONDITIONS OF CROUND, SPEED, LOAD, GRADES. ETC.
MAINTAIN A SAFE DISTANCE FROM PEDESTRIANS, RAMP EDGES, PLATFORMS, ETC.
OBSERVE ALL TRAFFIC REGULATIONS. OPERATE VEHICLE IN A RESPONSIBLE MANNER.
SET DIRECTIONS SELECTOR IN “NEUTRAL”. TURN KEY TO VERTICAL “OFF” POSITION
AND REMOVE. IF MALFUNCTION OCCURS, OR ADJUSTMENT IS NEEDED, HAVE ALL WORK
PERFORMED BY AUTHORIZED PERSONNEL. BLOCK WHEEELS IF PARKED ON INCLINE.
APPLY HAND PARKING BRAKE-PARKING BRAKE NOT AUTOMATICALLY SET.
IT IS YOUR RESPONSIBILITY TO KEEP ALL LABELS (DECALS) AND INSTRUCTIONAL
LITERATURE LEGIBLE AND INTACT. REPLACEMENT LABELS (DECALS) AND LITERATURE
ARE AVAILABLE FROM THE FACTORY. 827664
This vehicle is designed and constructed for OFF-ROAD USE ONLY.
Do not use this vehicle on any public roadway where automobiles
or other motor vehicles are present. Such use can be hazardous to
the operator and other drivers, passengers or bystanders.
Failure to follow this warning can cause severe
personal injury or death.
29165G01
1-1 HW FAILSAFE Vehicle will not run Check motor wiring, replace controller
1-2 THROTTLE FAULT 1 Vehicle will not run Check pedal box adjustment, connections,
replace ITS
1-3 SPEED SENSOR FAULT Vehicle runs slowly Check speed sensor connection, and wiring,
replace sensor if required
1-4 HPD Vehicle will not run Release and reapply pedal.
Check pedal box, linkage, switch and key switch
1-5 MOTOR STALL Vehicle stopped Remove mechanical blockage
2-1 LOW BATTERY VOLTAGE Vehicle performance reduced Charge batteries, replace bad batteries
2-2 OVERVOLTAGE Regen performance reduced Check that battery voltage is less than 60 VDC
2-3 THERMAL CUTBACK Vehicle performance reduced Allow controller to cool
2-4 MAIN DRIVER ON Vehicle runs slowly Solenoid driver defective, replace controller
2-5 WALKAWAY RELAY FAULT Vehicle will not run Walkaway relay coil open or not connected
3-1 MAIN DRIVER OFF Solenoid does not close Replace controller
3-2 MAIN WELDED Vehicle runs slowly Verify solenoid welded, replace solenoid
3-3 PRECHARGE FAULT Vehicle will not run Check for additional electronics attached to
B+, replace controller
3-4 FIELD MISSING Solenoid closes, vehicle will
not run Check wiring.
Replace power harness and motor if required.
3-5 WALKAWAY RELAY DRIVER
OFF Vehicle will not run
Walkaway relay coil shorted.
Controller defective.
4-1 CURRENT SENSE FAULT Vehicle will not run Replace controller
4-3 M- FAULT Vehicle will not run Check M- wiring and repair, replace controller
4-4 WALKAWAY RELAY DNC Vehicle will not run Check walkaway circuit fuse & check walkaway relay
4-2 DRIVER OVERCURRENT Vehicle will not run Contactor or walkaway coil relay shorted
4-5 WELDED WALKWAY RELAY Vehicle runs slowly Replace controller
5-2 MAIN COIL OPEN
Vehicle will not run Check coil connections/wiring.
Replace solenoid if necessary
5-3 WALKAWAY RELAY DRIVER
ON Vehicle will not run Walkaway relay coil short to ground
Controller defective
5-5 MAIN DROPOUT Vehicle stops Main contactor defective
5-4 BLOWN FUSE Vehicle will not run Check walkaway circuit fuse & check
walkaway relay.
Code Fault Code Symptoms Corrective Action
Abbreviations: AUX (Auxiliary), CONT (Contactor, Solenoid), DNC (Did Not Close),
HPD (High Pedal Disable), HW (Hardware), ITS (Inductive Throttle Sensor),
M- (Connection at Controller), VDC (Volts Direct Current), VDD (Power Supply Fault)
P/N 73398G01
ź The LED will flash a diagnostic fault code when a fault is detected
ź Some faults may only be detected by operating the vehicle with the rear of the
vehicle raised and supported on safety stands
ź Always turn the 'RUN TOW/MAINTENANCE' switch (located in the battery
compartment) to the 'TOW/MAINTENANCE' position before performing any repairs
or maintenance to the vehicle
ź Select 'RUN' before returning the vehicle to service
DIAGNOSTIC FAULT CODES
OFF
ON
600945
FIRE DAMAGE MAY OCCUR TO WIRES
AND ELECTRICAL COMPONENTS IF
VEHICLE IS TOWED. REMOVE MOTOR
LEAD CONNECTIONS IF VEHICLE IS
TO BE TOWED.
4115473
CAUTION
NOTICE
THIS VEHICLE IS EQUIPPED WITH A
THROTTLE-SOLENOID INTERLOCK SYSTEM.
IN CASE OF POWER INTERRUPTION,
RELEASE AND REAPPLY THROTTLE.
(SEE OWNER’S MANUAL)
825394
For LD Only
1
6
14
21
15
16
13
22
7
8
9
2
5
17
18
25
26