MAINTENANCE 4
15
1
2
3
4
3585
Front Fork (Left Side)
1. Axle Lock
2. Axle Nut
3. Wheel Retaining Nut
4. Valve Stem
5.
Support the brake assembly so that the brake hose
and protector will not be damaged.
6.
Remove the wheel retaining nuts and remove the
wheel from the hub.
To reinstall the front wheel and hub:
1.
Reassemble the wheel to the hub (be sure valve
stem is on side opposite the brake). Torque the wheel
retaining nuts to 70 to 100 ft. lbs. (95 to 140 N
⋅
m).
2.
Reinstall the hub assembly into the fork with the two
(2) large washers at either end of the axle inside the
fork arms, and the axle locks hooked over the top of
the fork arms. Torque the axle nuts to 70 to 100 ft. lbs.
(95 to 140 N
⋅
m).
3.
Reconnect the left shock absorber.
4.
Reinstall the brake anchor link using NEW cotter pins
to secure the castle nuts. Make sure the bushings
are in place in both ends of the brake anchor link
CAUTION
!
The brake link bushings MUST be in place in
brake anchor link and the link reinstalled to
prevent the brake stator and drum from turning
when the brakes are applied. Turning could
result in brake hose damage and sudden brake
failure.
ALWAYS use NEW cotter pins when reinstal-
ling brake anchor link castle nuts to make sure
they are secure.
Your vehicle is equipped with 145 R 12 radial tires (load
range C) mounted on 4.80 x 12 rims. Always keep tires
inflated according to the following specifications.
Cold Inflation Pressure
Front
32 PSI (220 kPa)
. . . . . . . . . . . . . . . . . . . . . . . .
Rear
32 PSI (220 kPa)
. . . . . . . . . . . . . . . . . . . . . . . .
NOTE: NEVER exceed the maximum pressure indi-
cated on the tire.
Improper inflation will considerably shorten the life
of your tires. Fill tires with care. Use a pressure
gauge before connecting an air hose to a partly
inflated tire. Due to the low air volume needed,
over–inflation may be reached in a matter of two or
three seconds.
4.25
TIRE REPLACEMENT
Always use replacement tires equivalent to or exceeding
original equipment specifications.
4.26
EXTENDED STORAGE
If the vehicle must be stored with fuel in the fuel system,
DO NOT store the vehicle in an enclosure with open
flame (Example: Furnace or water heater pilot light).
WARNING
Storing unit in an enclosed area with an open
flame may result in an explosion or fire.
!
Perform the following steps when putting the vehicle
back into operation after an extended storage period
exceeding 30 days:
•
Fill the vehicle fuel tank.
•
Check engine oil level.
•
Check engine for loose parts.
•
Start the engine and check for fuel or oil leaks and
check the operation of all controls.
Содержание HAULSTER 898487
Страница 1: ...PARTS AND MAINTENANCE MANUAL HAULSTER POLICE VEHICLE MODEL 898487 Part No 2702455 Rev A...
Страница 19: ...17 PROBLEM SERVICE PERFORMED DATE INITIALS SERVICE AND MAINTENANCE RECORD...
Страница 20: ...6 1 ENGINE GASKETS 18 1 2 3 4 5 6 7 8 9 10 11 FRONT OF VEHICLE...
Страница 22: ...6 2 CYLINDER HEAD 20 20 21 19 17 16 4 24 23 3 15 22 8 7 12 13 11 9 10 6 5 14 14 1 2 18 FRONT OF VEHICLE 26 25...
Страница 24: ...6 3 CYLINDER BLOCK 22 3 4 5 4 9 10 11 12 6 7 8 4 2 1 FRONT OF VEHICLE 21 16 17 15 19 20 22 18 13 14 16...
Страница 26: ...6 4 CRANKSHAFT PISTONS 24 1 4 4 3 2 5 6 7 9 14 8 10 15 13 12 11 18 19 16 17 20 21 FRONT OF VEHICLE 22...
Страница 28: ...6 5 CAMSHAFT 26 4 5 11 10 8 5 3 16 15 14 18 17 12 13 17 18 14 9 7 16 15 6 2 1 FRONT OF VEHICLE 19...
Страница 30: ...6 6 TIMING BELT COVER 28 1 12 4 5 3 17 19 18 11 16 15 14 6 13 8 7 2 10 FRONT OF VEHICLE 13 9...
Страница 36: ...6 10 OIL PUMP 34 3 2 5 6 4 8 7 1 FRONT OF VEHICLE...
Страница 40: ...6 12 STARTER 38 1 FRONT OF VEHICLE 8 7 10 12 11 4 3 14 2 6 13 5 3 9...
Страница 42: ...6 13 DRIVESHAFT TORQUE CONVERTER 40 13 12 10 9 11 3 6 2 1 3 4 5 8 7 FRONT OF VEHICLE...
Страница 44: ...6 14 AUTOMATIC TRANSMISSION 42 16 2 3 15 16 1 18 19 11 9 21 13 FRONT OF VEHICLE 14 17 4 7 17 12 11 10 8 5 6 20...
Страница 46: ...6 15 AUTOMATIC TRANSMISSION PAN DIPSTICK GASKETS 44 2 1 6 7 3 4 5 9 10 11 12 13 FRONT OF VEHICLE 14 8...
Страница 50: ...6 17 TRANSMISSION INPUT SHAFT CLUTCH 48 7 6 5 8 1 2 4 3 FRONT OF VEHICLE...
Страница 52: ...6 18 TRANSMISSION PLANETARY GEARS OUTPUT SHAFT 50 FRONT OF VEHICLE 14 17 16 15 18 1 3 4 5 6 2 10 9 8 7 12 13 11...
Страница 54: ...6 19 BRAKE BAND SHIFT SHAFT 52 2 3 4 1 FRONT OF VEHICLE 5...
Страница 64: ...6 24 ENGINE COVER 62 14 8 5 2 13 11 18 1 3 4 6 7 9 10 12 15 16 17...
Страница 66: ...6 25 FLOORMAT INSULATION WEATHERSTRIP MOLDINGS 64 8 6 14 3 16 13 10 12 2 4 7 5 11 1 15 9...
Страница 70: ...6 27 REAR SPRING 68 5 9 2 6 6 5 11 16 10 1 1 15 14 3 7 4 13 12 1 8 9 5 6 2...
Страница 92: ...6 38 MASTER CYLINDER BRAKE ROD 90 12 13 11 22 20 21 19 16 17 18 2 5 14 6 15 10 4 1 7 8 3 9...
Страница 94: ...6 39 PARKING BRAKE 92 5 2 1 14 7 3 8 12 10 11 15 6 9 13 4 11 11 16 8 11 11 6 2...
Страница 96: ...6 40 SEAT BELT 94 1 2 3 4 5 6 7 8 9 10 11 12 13 12 4 1 3 1 1 3 12 1 3...
Страница 98: ...6 41 SEAT BACKREST 96 12 10 7 11 4 1 5 6 3 8 9 Cover Black 13 15 Cover Black 14 2...
Страница 102: ...6 43 EXHAUST SYSTEM 100 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 REF CROSSMEMBER REF EXHAUST MANIFOLD 6 4 5 8...
Страница 116: ...6 49 DECALS 114 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
Страница 118: ...6 50 HEADLIGHTS TAILLIGHTS TURN SIGNALS 116 1 3 2 4 5 6 8 9 10 3 11 7 14 12 13 15 18 16 19 17...
Страница 122: ...6 52 TURN SIGNAL SWITCH 120 7 8 11 12 11 12 10 9 5 4 6 2 1 3 13...