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B
SCHEDULED MAINTENANCE
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
153
Repair and Service Manual
653045
SCHEDULED MAINTENANCE
SCHEDULED MAINTENANCE
Consistent inspection, adjustment and lubrication of
some components are necessary to maintain your vehicle
so that it remains in safe and reliable condition. Refer to
the SCHEDULED MAINTENANCE CHART for detailed
requirements.
Inspect, clean, lubricate, adjust and replace parts as nec-
essary. Use TSV or equivalent replacement parts.
NOTICE: Service and adjustments are important for
safe and reliable vehicle operation. If not
familiar with safe service and adjustment
procedures, have your dealer perform the
operations.
Initial Service Requirements
Perform the additional inspection or maintenance at the
initial service interval indicated, in addition to regular
intervals. See SCHEDULED MAINTENANCE CHART .
The initial service is required for optimum performance
and reliability.
•
engine oil and filter
• starter/generator belt
Severe Use Conditions
Vehicles subjected to heavy or severe use must be
inspected and serviced more frequently than those of nor-
mal use patterns.The following conditions are considered
severe use:
SCHEDULED MAINTENANCE CHART
Perform all services at the maintenance interval reached
first.
S – Indicates operations that need to be performed on
vehicles subjected to severe use.
E – Indicates emission-related services (Failure to do this
maintenance will not void the emissions warranty but may
affect emissions).
D – Indicates services that must be performed by an
authorized dealer.
• frequent or prolonged use in a dusty environment • frequent use in mud, water or sand
• prolonged low speed operation • short trips in cold weather
• prolonged heavy load operation
Item
Interval
(perform at interval
that comes first)
Remarks
Hours Calendar
Steering Pre-ride Check for smooth and free operation.
Front suspension Pre-ride Inspect. Check for leaks and loose or missing hardware.
Rear suspension Pre-ride Inspect. Check for leaks and loose or missing hardware.
CV boots Pre-ride Inspect. Replace as needed.
Tires Pre-ride Check condition and pressure.
Wheel lug nuts Pre-ride Check for loose or missing.
Accelerator Pre-ride Check for smooth operation.
Brake system Pre-ride Check for proper operation.
Frame hardware Pre-ride Check for loose or missing.
Fuel and engine oil level Pre-ride Check for correct level.
Air filter Pre-ride Inspect. Clean or replace as needed.
Headlights and taillights Pre-ride Check operation. Replace bulbs as needed.
Reverse warning alarm Pre-ride Check operation.
Switches Pre-ride Check operation.
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