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THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.

ITEM

PART NO.

DESCRIPTION

QTY.

Page E-6

668734 Service Parts Manual

BRAKES

887194

BRAKE HUB ASSEMBLY (INCLUDES ITEMS 2 - 27).....................................

878482

FRONT BRAKE SHOE ASSEMBLY (INCLUDES ITEMS 3 - 15) ..............

304104

HEX JAM NUT, 5/8" - 18 .....................................................................

306353

LOCK WASHER, .382" X .678" X .07" ................................................

306396

LOCK WASHER, 1/4" .........................................................................

306419

HEX HEAD BOLT, 1/4" - 20 X 1/2" LG ................................................

306494

LOCK WASHER, .636" X 1.082" X .201" ............................................

601084

LOCK NUT, 3/8" - 24 ...........................................................................

805441

EXTENSION SPRING.........................................................................

806761

ADJUSTING PIN.................................................................................

809252

RETAINING RING (EXTERNAL) ........................................................

829348

BRAKE SHOE PIVOT .........................................................................

878483

BRAKE SHIELD ASSEMBLY ..............................................................

886371

WHEEL CYLINDER ............................................................................

887284

BRAKE SHOE.....................................................................................

304104

HEX JAM NUT, 5/8" - 18............................................................................

306494

LOCK WASHER, .636" X 1.082" X .201"...................................................

809156

FLAT WASHER, .62" X 1.38" X .13" ..........................................................

832492

LOCKING TAB...........................................................................................

887592

FRONT AXLE HUB ASSEMBLY (INCLUDES ITEMS 21 - 27) ..................

879601

HUB.....................................................................................................

887193

AXLE ...................................................................................................

307665

HEX JAM NUT, 3/4" - 16 .....................................................................

882582

CONE BEARING.................................................................................

809229

FLAT WASHER, .62" X 1.07" X .07" ...................................................

807630

GREASE SEAL ...................................................................................

836719

BEARING NUT....................................................................................

Содержание AC TUG

Страница 1: ...ISSUED OCTOBER 2017 AC TUG Service Parts Manual 668734 D REVISED MAY 2019...

Страница 2: ...ead which are known to the State of California to cause can cer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary ser...

Страница 3: ...ges to products in this manual without obligation to include these changes on units sold previously The information contained in this manual may be revised periodically by TSV and therefore is subject...

Страница 4: ...ates of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies d...

Страница 5: ...age No HOW TO USE THE SERVICE PARTS MANUAL V ACCELERATOR A 1 BATTERY SYSTEM B 1 BATTERY CHARGER C 1 BODY D 1 BRAKES E 1 ELECTRICAL F 1 FORK AND HANDLEBAR G 1 MOTOR H 1 REAR AXLE J 1 REAR SUSPENSION K...

Страница 6: ...Page iv NOTES Service Parts Manual Service Parts Manual...

Страница 7: ...HE MANUAL To use this manual consult the TABLE OF CONTENT to locate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible...

Страница 8: ...ound The part number is the lowest assembly sold by Service Parts and the asterisk indicates that the part depicted is not available for purchase NOTE Descriptions are indented under the assembly that...

Страница 9: ...rt will denote the color code locate the part number for the cowl rear body seat pod side panel or seat wrap then locate your color in the list below replace the last or XX with the two digit color co...

Страница 10: ...Page A 1 668734 Service Parts Manual ACCELERATOR 1 ACCELERATOR ASSEMBLY includes items 2 15 Front of Vehicle 2 10 15 13 4 8 5 9 6 12 11 3 14 3 7 2...

Страница 11: ...s Manual ACCELERATOR 1 662468 ACCELERATOR ASSEMBLY INCLUDES ITEMS 2 15 1 2 840494 FLANGED BEARING 625 I D 2 3 548478 FLAT WASHER 641 X 1 188 X 04 3 4 840435 TORSION SPRING 1 5 600019 SENSOR ROTARY POS...

Страница 12: ...Page A 3 668734 Service Parts Manual ACCELERATOR Front of Vehicle Floor Panel Accelerator Pedal Assembly 1 2 7 2 6 6 8 5 5 3 4 3 4...

Страница 13: ...tes consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page A 4 668734 Service Parts Manual ACCELERATOR 1 661799 PEDAL GUARD 1 2 800026 PAN HEAD SCRE...

Страница 14: ...Page A 5 668734 Service Parts Manual Notes ACCELERATOR...

Страница 15: ...Page A 6 668734 Service Parts Manual Notes ACCELERATOR...

Страница 16: ...Page B 1 668734 Service Parts Manual BATTERY SYSTEM 1 11 15 3 16 9 10 8 7 4 12 13 14 14 14 14 5 6 2 Front of Vehicle Battery Pan Part of Body Part of Battery...

Страница 17: ...SYSTEM 1 612626 TROJAN BATTERY 8V T875 1 2 614015 TROJAN BATTERY 8V T890 1 3 628530 BATTERY RACK ASSEMBLY 1 4 628099 BATTERY HOLD DOWN BOLT 2 5 800697 CROWN LOCK NUT 5 16 18 2 6 103867 FLAT WASHER 31...

Страница 18: ...Page B 3 668734 Service Parts Manual Notes BATTERY SYSTEM...

Страница 19: ...Page B 4 668734 Service Parts Manual Notes BATTERY SYSTEM...

Страница 20: ...Page C 1 668734 Service Parts Manual BATTERY CHARGER Front of Vehicle Inner Fender Part of Body Cord Storage Panel Part of Body 11 1 3 9 8 2 4 Rear Panel Part of Body 12 13 5 6 7 10...

Страница 21: ...2 668734 Service Parts Manual BATTERY CHARGER 1 642629 ON BOARD CHARGER 48V 1000W 1 2 642451 ON BOARD CHARGER 48V 1500W 1 3 600462G01 AC CORD NEMA 5 15 PLUG 1 4 600462G02 AC CORD NEMA 6 15 PLUG 1 5 80...

Страница 22: ...Page C 3 668734 Service Parts Manual Notes BATTERY CHARGER...

Страница 23: ...Page C 4 668734 Service Parts Manual Notes BATTERY CHARGER...

Страница 24: ...Page D 1 668734 Service Parts Manual BODY Front of Vehicle 1 2 4 5 6 11 7 9 10 8...

Страница 25: ...rvice Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page D 2 668734 Service Parts Manual BODY 1 628871GXX BODY See COLOR CODE in HOW TO USE section 1 2 656574 DECKBOARD...

Страница 26: ...Page D 3 668734 Service Parts Manual BODY Front of Vehicle 1 4 5 2 3 5 Front of Vehicle 25 24 22 22 23 21...

Страница 27: ...dditional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page D 4 668734 Service Parts Manual BODY 1 893025G01 CLEVIS HITCH 1 2 308332 HEX NUT 1 2 13 4 3 120166 LOCK WASHER 1 2 4 4 311401 HEX HEAD...

Страница 28: ...Page D 5 668734 Service Parts Manual Notes BODY...

Страница 29: ...Page D 6 668734 Service Parts Manual Notes BODY...

Страница 30: ...34 Service Parts Manual BRAKES Front of Vehicle 1 10 26 35 25 15 24 12 32 21 14 11 7 8 9 6 17 36 37 18 22 13 44 46 51 47 48 49 50 34 41 43 39 42 27 20 4 5 2 31 3 33 23 Fork Assembly Part of Body Frame...

Страница 31: ...G FOR VEHICLES WITHOUT FRONT WHEEL BRAKE 1 7 629111 AXLE DRUM 5 LUG 160MM 2 8 75683G01 BANJO BOLT 2 9 75684G01 GASKET COPPER 4 10 800026 PAN HEAD PHILLIPS SCREW 1 4 20 X 3 4 LG 4 11 800869 HEX WASHER...

Страница 32: ...OVER 1 34 812445 CLAMP 188 I D 1 35 306416 HEX HEAD BOLT 5 16 18 X 1 LG 4 36 820008 TEE FITTING 1 37 831930 BRAKE LINE MASTER CYLINDER TO TEE 1 38 670652 NYLON CLAMP 1 39 670897 CLAMP BRACKET T FITTIN...

Страница 33: ...Page E 4 668734 Service Parts Manual Notes BRAKES...

Страница 34: ...EL BRAKES Front of Vehicle 1 BRAKE HUB ASSEMBLY includes items 2 27 2 FRONT BRAKE SHOE ASSEMBLY includes items 3 15 20 FRONT AXLE HUB ASSEMBLY includes items 21 27 Fork Assembly 16 16 18 23 26 27 24 2...

Страница 35: ...8 X 07 2 5 306396 LOCK WASHER 1 4 2 6 306419 HEX HEAD BOLT 1 4 20 X 1 2 LG 2 7 306494 LOCK WASHER 636 X 1 082 X 201 1 8 601084 LOCK NUT 3 8 24 2 9 805441 EXTENSION SPRING 1 10 806761 ADJUSTING PIN 2 1...

Страница 36: ...REAR WHEEL BRAKE 1 HYDRAULIC BRAKE ASSEMBLY DRIVER SIDE includes items 4 19 21 2 HYDRAULIC BRAKE ASSEMBLY PASSENGER SIDE includes items 4 18 20 21 4 ADJUSTER KIT includes items 5 8 11 HARDWARE KIT inc...

Страница 37: ...75685G02 HYDRAULIC BRAKE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 4 18 20 21 1 3 4 75826G01 ADJUSTER KIT INCLUDES ITEMS 5 8 1 5 4170096 ADJUSTER LEVER 1 6 4170339 HEX HEAD BOLT 1 4 28 X 1 2 LG 4 7 4170...

Страница 38: ...Page E 9 668734 Service Parts Manual Notes BRAKES...

Страница 39: ...Page E 10 668734 Service Parts Manual Notes BRAKES...

Страница 40: ...Page F 1 668734 Service Parts Manual ELECTRICAL Seat Front of Vehicle 1 5 4 15 17 18 21 27 28 11 12 13 24 10 22 23 16 19 20 3 6 7 25 26 9 8 2 Part of Main Harness 29 31 29 29 30...

Страница 41: ...8 810446 GROMMET RUBBER 1 9 660475 MAIN HARNESS 1 10 00439G4 HEX HEAD BOLT 5 16 18 X 1 1 2 LG 1 11 800874 FLAT WASHER 34 X 1 25 X 04 1 12 800315 WING NUT 5 16 18 1 13 800290 HEX CENTER LOCK NUT 5 16...

Страница 42: ...68734 Service Parts Manual ELECTRICAL Front of Vehicle 1 7 7 11 12 7 18 20 20 19 19 8 17 17 15 14 16 8 8 10 4 4 3 3 2 22 2 Part of Solenoid Solenoid To Battery Positive Center Panel Part of Body 24 26...

Страница 43: ...6 7 630763 CARRIAGE BOLT 1 4 20 X 1 1 2 LG 4 8 548910 HEX NUT 1 4 20 4 9 10 73290G02 BUZZER 1 11 00645G5 PAN HEAD PHILLIPS SCREW 6 32 X 62 LG 2 12 00525G5 HEX NUT 6 32 2 13 14 621330 SOLENOID 1 15 308...

Страница 44: ...Page F 5 668734 Service Parts Manual ELECTRICAL Front of Vehicle Front of Vehicle Front of Vehicle 1 5 6 2 3 Main Harness Motor Part of Motor 11 12 13 14 18 19 20 21 Front Fork Part of Headlight...

Страница 45: ...PTION QTY Page F 6 668734 Service Parts Manual ELECTRICAL 1 632185 DC DC CONVERTER 1 2 800296 PAN HEAD PHILLIPS SCREW 10 24 X 3 4 LG 4 3 00526G3 HEX NUT 10 24 4 4 5 667007 LED TAIL LIGHT WITH GANG CON...

Страница 46: ...Service Parts Manual ELECTRICAL Front of Vehicle Front of Vehicle Solenoid 1 2 5 3 3 2 5 5 2 4 FOR CE EE VEHICLES Tube Support Weldment Part of Body 6 7 8 9 13 14 Front of Vehicle Seat Panel Body Pane...

Страница 47: ...ER SPARK PROTECTOR 2 2 306932 HEX NUT 5 16 18 4 3 548604 HEX HEAD BOLT 5 16 18 X 3 4 LG 4 4 828247 GROMMET RUBBER 1 5 306325 LOCK WASHER 5 16 4 6 00568G4 EXTERNAL LOCK WASHER TOOTH TYPE 1 7 35213G02 G...

Страница 48: ...Page F 9 668734 Service Parts Manual Notes ELECTRICAL...

Страница 49: ...Page F 10 668734 Service Parts Manual Notes ELECTRICAL...

Страница 50: ...668734 Service Parts Manual FORK AND HANDLE BAR Front of Vehicle 1 2 6 21 7 16 19 22 23 3 5 3 11 17 14 13 13 11 17 12 10 10 4 2 20 8 15 9 18 Fork Tube on Body FOR VEHICLES WITHOUT FRONT WHEEL BRAKES...

Страница 51: ...LY 2 4 840689 FORK BRACKET LEFT SIDE 1 5 632673 FORK BRACKET RIGHT SIDE 1 6 120166 LOCK WASHER 1 2 1 7 305134 HEX JAM NUT 7 8 14 1 8 520231 THRUST WASHER 1 25 X 1 92 X 03 1 9 551041 WOODRUFF KEY 157 X...

Страница 52: ...17 18 25 20 23 1 3 14 14 5 13 8 4 13 3 7 8 7 6 9 9 11 11 11 12 10 10 12 10 12 12 9 11 9 10 Fork Tube on Body Front Brake Hub Part of Brake Hub Part of Brake Hub FOR VEHICLES WITH FRONT WHEEL BRAKES 26...

Страница 53: ...FT SIDE 1 5 882188 ARM ASSEMBLY RIGHT SIDE 1 6 805383 SUSPENSION SPRING 2 7 808969 BUSHING 2 8 311396 HEX HEAD BOLT 7 16 14 X 2 1 4 LG 2 9 306414 HEX HEAD BOLT 3 8 16 X 1 LG GRADE 5 4 10 120177 LOCK W...

Страница 54: ...Page G 5 668734 Service Parts Manual Notes FORK AND HANDLE BAR...

Страница 55: ...Page G 6 668734 Service Parts Manual Notes FORK AND HANDLE BAR...

Страница 56: ...Page H 1 668734 Service Parts Manual MOTOR Front of Vehicle Rear Axle 1 2 5 6 4 3...

Страница 57: ...as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page H 2 668734 Service Parts Manual MOTOR 1 681071 AC MOTOR 1 2...

Страница 58: ...Page H 3 668734 Service Parts Manual Notes MOTOR...

Страница 59: ...Page H 4 668734 Service Parts Manual Notes MOTOR...

Страница 60: ...Parts Manual REAR AXLE Front of Vehicle Powertrain Mounting Weldment 1 36 32 33 34 33 35 2 14 20 22 21 16 15 25 5 17 7 28 27 27 9 9 3 4 4 8 19 8 6 6 10 13 11 12 23 10 24 11 18 13 12 REAR AXLE 17 05 1...

Страница 61: ...X 1 1 4 LG 12 8 110060 HEX LOCK NUT 5 16 24 8 9 125064 PIN 5 16 X 1 2 10 130111 RETAINING RING INTERNAL 52MM 2 11 130290 RETAINING RING EXTERNAL 2 12 150388 SPACER 3 8 X 1 5 O D 2 13 180237 BALL BEARI...

Страница 62: ...roduct Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY REAR AXLE 32 62...

Страница 63: ...Page J 4 668734 Service Parts Manual Notes REAR AXLE...

Страница 64: ...Page K 1 668734 Service Parts Manual REAR SUSPENSION Front of Vehicle 1 5 4 3 11 14 14 13 8 8 2 6 7 9 12 10 Body 11...

Страница 65: ...734 Service Parts Manual REAR SUSPENSION 1 661750 POWERTRAIN MOUNTING WELDMENT 1 2 667012 SHOCK ABSORBER 2 3 664446 SHOCK ABSORBER MOUNTING BRACKET 2 4 624030 FLANGED BUSHING 4 5 641289 FLANGED HEX HE...

Страница 66: ...Page K 3 668734 Service Parts Manual Notes REAR SUSPENSION...

Страница 67: ...Page K 4 668734 Service Parts Manual Notes REAR SUSPENSION...

Страница 68: ...Page L 1 647694 Service Parts Manual SEATING 2 3 4 5 6 7 8 9 10 11 12 1 Front of Vehicle 7 Body...

Страница 69: ...5 DESCRIPTION QTY Page L 2 647694 Service Parts Manual SEATING 1 198057 SEAT GREY 1 2 831187 SEAT ADJUSTER LEFT SIDE 1 3 831188 SEAT ADJUSTER RIGHT SIDE 1 4 664415GXX SEAT PANEL WELDMENT See COLOR COD...

Страница 70: ...Page L 3 647694 Service Parts Manual Notes SEATING...

Страница 71: ...Page L 4 647694 Service Parts Manual Notes SEATING...

Страница 72: ...ND TIRES Style of tire may differ from tire shown Foam Filled Tire Solid Non marking Tire WHEEL AND TIRE ASSEMBLY FRONT 4 LUG RIM includes items 2 4 1 WHEEL AND TIRE ASSEMBLY REAR 5 LUG RIM includes i...

Страница 73: ...34 Service Parts Manual WHEELS AND TIRES 1 886378 WHEEL AND TIRE ASSEMBLY FRONT 4 LUG RIM INCLUDES ITEMS 2 4 1 2 602494 TIRE 1 3 WHEEL 1 4 886735 VALVE STEM 1 5 6 7 670355 WHEEL AND TIRE ASSEMBLY REAR...

Страница 74: ...Page M 3 668734 Service Parts Manual Notes WHEELS AND TIRES...

Страница 75: ...Page M 4 668734 Service Parts Manual Notes WHEELS AND TIRES...

Страница 76: ...ECALS AND LABELS 665817 Front of Vehicle Front of Vehicle 2A 2A 10A 2A 2A 15A 7 5A 666035 6683 75 F R N 63 55 25 M A X 8000 lb s 3628 kg M A X 8000 lb s 3628 kg 4000 lb s 1814 kg 4000 lb s 1814 kg Fro...

Страница 77: ...sult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page N 2 668734 Service Parts Manual DECALS AND LABELS 1 624539 CUSHMAN EMBLEM 1 2 71597G01 SELF THRE...

Страница 78: ...Page N 3 668734 Service Parts Manual Notes DECALS AND LABELS...

Страница 79: ...Page N 4 668734 Service Parts Manual Notes DECALS AND LABELS...

Страница 80: ...GO Division of Textron Inc Technical Communications Department Textron Specialized Vehicles Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Owner s guides and repair manuals are available...

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