Page A-5
Repair and Service Manual
B
GENERAL INFORMATION & ROUTINE MAINTANENCE
Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
PERIODIC SERVICE SCHEDULE
- CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE
*Use only distilled or purified water that is free of contaminants to fill batteries.
REMARKS
be
for
e
e
a
c
h
us
e
DAIL
Y
2
0
r
nds
/2
0
hr
s
1
00 m
iles/
160
kms
M
O
NTHL
Y
6
0
r
nds
/6
0
hr
s
300
miles
/50
0 kms
QUARTE
R
L
Y
125
rn
d
s/1
25
h
rs
600
miles
/100
0 km
s
S
E
MI-ANN
UAL
250
rn
d
s/2
50
h
rs
120
0mile
s/20
00 k
m
s
ANNUAL
5 Y
E
AR
S
PA
G
E
Tires - pressure, condition of tires & rims
Hardwares and Fasteners - loose or missing
Reverse Warning Indicator
Overall Vehicle Condition
Batteries - state of charge, condition, loose terminals,
corrosion, hold down & hardware
CL
CL
CL
CL
Batteries* - check electrolyte level, fill if required
C&A
C&A
C&A
C&A
Brakes - smooth operation of pedal, Fluid , stopping
distance
Brakes - aggressive stop test, does brake hold on a hill
Accelerator - smooth operation
Wiring - loose connections, broken or missing insulation
Charger Receptacle - clean connections
CL
CL
CL
CL
Steering Assembly - excessive play, loose or missing
hardware
Tie Rods - excessive play, bent rods, loose or missing
hardware
Rear Axle - oil leakage, noise, loose or missing
hardware
Rear Axle - drain & replace fluid
R
Front Suspension - strut oil leakage, excessive play in
hubs or kingpins, worn bushings, loose or missing
hardware
Front Wheel Alignment - unusual tire wear, missing lug
nuts.
C&A
C&A
C&A
Rear Suspension - shock oil leakage, worn bushings,
loose or missing hardware
Motor Coupling - Add Anti - Sieze compound
(Apporx 1 tablespoon)
20,000
AMP-
Hrs
Fig. 4 Periodic Service Schedule
