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This manual may not be reproduced in whole or

in part without the express permission of

E-Z-GO Division of Textron Inc.

Technical Communications Department

E-Z-GO Division of Textron Inc.,

1451 Marvin Griffin Road, Augusta, Georgia 30906 - 3852 USA

Service Parts Manuals, as well as Repair and Service Manuals
are available from a local Distributor, an authorized Branch,
Genuine E-Z-GO Parts & Accessories Department or at www.shopezgo.com.

Содержание 2012 Hauler 1200

Страница 1: ...622010 M Owner s Guide ISSUED JULY 2011 REVISED FEBRUARY 2016...

Страница 2: ...ay not be representative of all models Most of the service procedures in this guide can be accomplished using common automotive hand tools Contact your service representative on servicing the vehicle...

Страница 3: ...right to incorporate engineering and design changes to products in this manual without obligation to include these changes on units sold previously The information contained in this manual may be revi...

Страница 4: ...onents must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED ST...

Страница 5: ...thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SECTION PAGE NO SAFETY 1 1 GENERAL SPECIFICATIONS 2 1 INTRODUCTION 3 1 OPERATING PROCEDURES...

Страница 6: ...Page iv TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Страница 7: ...amiliar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 1 TITLE PAGE NO SAFETY 1 3 NOTICES CAUTIONS WARNINGS AND DANGERS 1 3 GENERAL 1 5 GENERAL OPERATION 1 5 M...

Страница 8: ...1 2 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1...

Страница 9: ...ated under the pas senger seat in the Tow position If the vehicle is to be used in a commercial environment signs similar to the ones illustrated should be used to warn of situations that could result...

Страница 10: ...ds UNDER FEDERAL LAW the modified product will be a Low Speed Vehicle LSV subject to the strictures and requirements of Federal Motor Vehicle Safety Standard 571 500 In these instances pursuant to Fed...

Страница 11: ...eral Motor Vehicle Safety Standards of the United States of America USA and are not equipped for operation on public streets Some communities may permit these vehicles to be operated on their streets...

Страница 12: ...le using wheel chocks and jack stands NEVER get under a vehicle that is supported by a jack lift the vehicle in accordance with the manufacturer s instructions Maintain the vehicle in an area away fro...

Страница 13: ...74093 G0 74093G01 74821G01 14 25 14 25 See Following Pages For Explanation Of These Pictograms 601781 614121 cm MIN 150 R F ON O I O ON O I O F R F ON O I O ON O I O R F ON O I O ON O I O R F 14 25 14...

Страница 14: ...D LOAD WITH HIGH CENTER OF GRAVITY COULD RESULT IN TIP OVER LOAD CENTER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS...

Страница 15: ...NALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN LANDFILL DO...

Страница 16: ...N SELECTOR TO REVERSE Q AN AUDIBLE DEVICE WILL SOUND Q PRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRECT...

Страница 17: ...1 11 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SAFETY 1...

Страница 18: ...1 12 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1...

Страница 19: ...this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 TITLE PAGE NO Hauler 800 Vehicle Specifications 2 3 Hauler 1200 Vehicle Specifications 2 4 Hauler 800 1200 Vehicle...

Страница 20: ...2 2 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers N o t e s 2...

Страница 21: ...0 cm Cargo Box Capacity 5 9 cu ft 0 17 m3 Cargo Box Material Roto molded polyethylene 37 0 in 94 0 cm 69 5 in 176 0 cm 48 6 in 123 0 cm Top of steering wheel Power Source Vehicle Power Drive Train Con...

Страница 22: ...18 x 8 50 8 4 Ply Rated Parking Brake Front Tires Rear Tires Turf Saver 20 x 10 0 8 Dimensions Overall Height No Canopy Overall Height With Canopy Wheel Base Front Wheel Track Rear Wheel Track Gnd Cle...

Страница 23: ...Warnings and Dangers 2 7 5 in 19 0 cm 65 5 in 166 0 cm 103 5 in 262 0 cm 48 6 in 123 0 cm Rear 38 0 in 97 0 cm Front 37 0in 94 0 cm HAULER 800 44 5 in 113 0 cm 30 5 in 77 0 cm 10 5 in 27 0 cm 18 0 in...

Страница 24: ...oughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 6 2 TURNING CLEARANCE DIA HAULER 800 19 0 ft 5 8 m HAULER 1200 22 0 ft 6 7 m RECOMMENDED MAX R...

Страница 25: ...2 7 N o t e s Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers GENERAL SPECIFICATIONS 2...

Страница 26: ...2 8 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers N o t e s 2...

Страница 27: ...neral Information 3 3 Key Switch Headlight Switch 3 3 Fuel Gauge with Low Oil Pressure Indicator 3 3 Direction Selector 3 4 Accelerator Pedal 3 4 Brake And Park Brake 3 4 Horn 3 4 Front Seats 3 4 Hip...

Страница 28: ...3 2 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3...

Страница 29: ...on and off by turning the key To prevent inadvertent operation of the vehicle when left unattended the key should be turned to the OFF position and removed 2 Fuel Gauge with Low Oil Pressure Indicato...

Страница 30: ...e vehicle to move which could cause severe injury or death Pressing the accelerator pedal will release the park brake if it is engaged This is a feature to assure the vehicle is not driven with the pa...

Страница 31: ...light turn signal assemblies are located on the rear fenders 12 Glove Box Glove box is offered as an option A separate key is used for the locking glove boxes 13 Cup Holder A cup holder is provided fo...

Страница 32: ...king up to the edge of a drop off such as a loading dock or ravine A misjudgment of distance or an unstable surface could result in the vehicle falling backwards 17 Manual Lift Bed Operation Exercise...

Страница 33: ...3 7 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers INTRODUCTION 3...

Страница 34: ...3 8 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3...

Страница 35: ...s 4 TITLE PAGE NO SERIAL NUMBER LOCATION 4 3 BEFORE INITIAL USE 4 4 OPERATING THE VEHICLE 4 4 Run In 4 5 Cold Starting 4 6 STARTING AND DRIVING 4 6 Starting The Vehicle On A Hill 4 6 Coasting 4 7 FUEL...

Страница 36: ...4 2 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 4...

Страница 37: ...t The other is located on the chassis between the seat back supports To access it raise the seat and lift up the flap on the access panel Design changes take place on an ongoing basis In order to obta...

Страница 38: ...al use Check for correct tire inflation Check for oil or fuel leaks that could have developed in shipment from the factory Determine and record braking distance required to stop vehicle for future bra...

Страница 39: ...pting to start the vehicle Always bring the vehicle to a complete stop before shifting the direction selector Do not take vehicle out of gear while in motion coast Check the area behind the vehicle be...

Страница 40: ...brake and deter mine the cause of the problem If the vehicle had been running and the engine does not start within 10 seconds use the choke STARTING AND DRIVING To reduce the possibility of roll back...

Страница 41: ...ted to no more than the maximum governed speed on level ground see GENERAL SPECIFICATIONS Limit speed by applying service brake FUEL To decrease the risk of severe injury or death from improper fuel h...

Страница 42: ...below bottom of filler neck BATTERY Excessive use of accessories may drain the battery and leave insufficient reserve to start the vehicle The vehicle uses a combination starter generator to both sta...

Страница 43: ...nd legs inside of vehicle while it is moving 12 VOLT POWER OUTLET Overuse of accessories may drain the battery and leave insufficient reserve to start the vehicle A 12 volt power outlet rated at 15 am...

Страница 44: ...4 10 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 4...

Страница 45: ...E REPLACEMENT 5 9 TRANSPORTING VEHICLE 5 10 Towing 5 10 Neutral Lock 5 10 Hauling 5 10 SERVICE AND MAINTENANCE 5 11 ROUTINE MAINTENANCE 5 12 Tire Inspection 5 11 Rear Axle 5 11 FOUR CYCLE ENGINE 5 12...

Страница 46: ...oughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 5 2 5 LUBRICATION 5 21 SPARK PLUGS 5 21 PROLONGED STORAGE 5 22 PERIODIC SERVICE SCHEDULE 5 23 CA...

Страница 47: ...5 3 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers MAINTENANCE 5...

Страница 48: ...cleaning of vinyl seats and plastic or rubber trim requires the use of a mild soap solution applied with a sponge or soft brush and wipe with a damp cloth Removal of oil tar asphalt shoe polish etc wi...

Страница 49: ...d terrain When driving at full speed on a dirt road loose surfaces or wet grass vehicle stopping distance will increase If the vehicle is fully loaded it will take longer to stop than with no load Whe...

Страница 50: ...and jack stands at the areas indicated only Lifting The Vehicle Tool List Qty Tool List Qty Floor jack 1 Jack stands 4 Wheel Chocks 4 Remove payload from vehicle before lifting No person s should be i...

Страница 51: ...List Qty Lug wrench 3 4 1 Impact socket 3 4 1 2 drive 1 Impact wrench 1 2 drive 1 Torque wrench 1 2 drive 1 Use caution when inflating tires Due to the low volume of the small tires overinflation can...

Страница 52: ...hored to floor Wear OSHA approved safety equipment when mounting demounting tires If the tire is to be removed or mounted the tire changing machine manufacturer s recommendations must be fol lowed in...

Страница 53: ...e Headlight and taillight bulbs and fuses are available from a local Distributor an authorized Branch or the Service Parts Department VEHICLE WITH A DISCHARGED BATTERY To reduce the possibility of sev...

Страница 54: ...in this position the direction selector remains locked in the neutral position To unlock the direction selector pull the neutral lock pin handle out and rotate until the pointed portion of the handle...

Страница 55: ...urn off all electrical loads from the battery before removing battery wires Wrap wrenches with vinyl tape to reduce the possibility of a dropped wrench shorting out a battery which could result in an...

Страница 56: ...t five years is the periodic inspection of the rear axle for lubricant leakage Unless leakage is evident the lubricant need only be replaced after five years Refer to the Service and Repair Man ual fo...

Страница 57: ...t gets hot Do not overfill Check that the oil cap is firmly in place When adding oil between oil changes do not mix brands and viscosity grades of oil The oil dipstick fill cap must be in place before...

Страница 58: ...isture that has accumulated during storage Be aware that engine fluids may be hot and contact to the skin may cause severe burns Wear rubber gloves to protect skin from exposure to the old oil and deg...

Страница 59: ...n lbs 7 0 Nm torque Apply engine oil to the oil filter seal and install oil filter onto the engine until the seal contacts mounting surface of the engine Then turn the filter 2 3 to 3 4 rotations by H...

Страница 60: ...Ratchet 3 8 drive 1 Socket 3 4 3 8 drive 1 The starter generator belt tension should be checked after the first 15 20 hours and set to 75 80 lbs 34 36 kg At no time during installation of belt should...

Страница 61: ...ty where it will attack the metal structure or the concrete asphalt floor Additionally a resi due will be left on the battery which is conductive and will contribute to the discharge of the battery To...

Страница 62: ...d No specific braking distance can be reliably specified The test is conducted by latching the park brake to eliminate different pedal pressures and to include the affects of linkage mis adjustment Es...

Страница 63: ...reas shown to prevent engine damage Keep linkages springs and con trols clean Keep area around muffler free of any combustible material At least once a year or more often under adverse conditions the...

Страница 64: ...to clean the air filter doing so will damage the filter which may result in damage to the engine The air cleaner element is accessible by unsnapping the clips on the air canister and removing the cove...

Страница 65: ...e care not to over tighten the plug Over tightening can cause damage to the aluminum cylinder head threads Remove and inspect the spark plug at intervals indicated in the Periodic Service Schedule Spa...

Страница 66: ...ish and gum in the carburetor and corrosion in the engine Turn the Key Switch to OFF position and leave the Forward Reverse switch in the NEUTRAL position during storage Perform all required routine m...

Страница 67: ...URS includes items listed in previous table the following WIRING Check all wiring for loose connections and broken missing insulation ACCELERATOR Check for smooth movement DO NOT LUBRICATE CABLE SERVI...

Страница 68: ...al noise and loose or missing mounting hardware AIR FILTER ELEMENT Check filter element clean replace as required OIL FILTER Replace at oil change ENGINE OIL Replace with SAE 10W 30 or 10W 40 that mee...

Страница 69: ...Min 1 4 US qt 1 3 liters 51 oz 1 5 liters SAE 30 2 oz 60 mL P N 625753 15 amp P N 18392G1 P N 619101 P N 619100 P N 619102 P N 607454 P N 28463G01 NGK BPR2ES P N 607462 028 031 7 mm 8 mm Gap P N 2641...

Страница 70: ...5 26 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 5...

Страница 71: ...ad all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers TABLE OF CONTENTS FOR APPENDIX A TITLE PAGE NO DECLARATION O...

Страница 72: ...A 2 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Страница 73: ...A 3 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers DECLARATION OF CONFORMITY...

Страница 74: ...APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers A 4 DECLARATION OF CONFORMITY CONTINUED...

Страница 75: ...A 5 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers APPENDIX A...

Страница 76: ...A 6 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

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Страница 80: ...of Textron Inc Technical Communications Department E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals ar...

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