Curtiss-Wright POP-A-PLUG SYSTEM Скачать руководство пользователя страница 5

EST GROUP  

 

DC4042 06/18 

 

 

PAGE 5 OF 6 

 

Questions? 

Contact EST Group Customer Service at any of the following locations. 

 

 

 

www.cw-estgroup.com 

 

North, Central & South America 

EST Group Corporate Office 

2701 Township Line Road 
Hatfield, PA 19440-1770 USA 
P: +1.215.721.1100  
    +1.800.355.7044 
F: +1.215.721.1101 

[email protected]

 

 

Europe / Middle East / Africa 

EST Group B.V.

 

Hoorn 312a 
2404 HL Alphen aan den Rijn 
The Netherlands 
P: +31.172.418841 
F: +31.172.418849 

[email protected]

 

 

China

 

P +86.400.636.5077 

[email protected]

 

 
 

Singapore

 

 

P +65.3158.5052 

[email protected]

 

 

 

©2018 Curtiss-Wright

 

 

AIR SUPPLY

CONNECT

1.1. Pump 

Ensure the red shipping cap is removed from the pump reservoir and has been replaced with the black vent plug. 

 

 

RED: SHIPPING PLUG 

BLACK: OPERATIONAL VENT 

PLUG 

 

Ensure there is sufficient hydraulic fluid in the reservoir.  Add additional fluid as required.  Check oil level prior to first 
use of the day and at least after every 10 hours of use.   

Follow the safety and handling instructions with regards to the hydraulic oil in accordance with the provided SDS. 

1.2. Hose 

Ensure the hose is free of cracks, kinks, or any visible damage.  Inspect all threads and fittings for signs of wear or 
damage.   

1.3. Ram 

Visually inspect for cylinder damage, leaking fluid, and excessive wear or damage.  Ensure the safety cables are 
securely attached to the ram.   

2. ASSEMBLY 

Remove all thread protective caps.  Connect the hose assembly to the 
pump and ram.  Ensure mating quick-connects are fully engaged and 
hand tight.  All connections are to be tightened securely and leak-free 
but do not overtighten.   

 

WARNING 

ENSURE HYDRAULIC HOSE QUICK CONNECTS 
ARE FULLY ENGAGED AND TIGHTENED. FAILURE 
TO CORRECTLY SEAT AND TIGHTEN 
HYDRAULIC FITTINGS WILL CAUSE RAM PISTON 
TO LOCK IN EXTENDED POSITION AFTER 
ACTIVATION.   

 
 

Connect the air supply to the ¼” F-NPT port at the rear of the pump.  

The air supply should be at least 20 CFM (.57 m³/min) and 100 PSIG (7 BARG) to obtain the rated hydraulic pressure.  Air 
pressure must be regulated to no more than 120 PSIG (8.3 BARG) maximum.   

 

 

Содержание POP-A-PLUG SYSTEM

Страница 1: ...n Air Activated Hydraulic Pump a High Pressure Hydraulic Hose with quick connects and a Hydraulic Ram EST Group Ram Kits are used for installation and removal of Pop A Plug Heat Exchanger Tube Plugs manufactured by Curtiss Wright EST Group Operating Instructions for Part Number Description Components Description PAP 6600 SIL Small Ram Package PAP 6605 5 Ton Ram Assembly PAP 1010 Hose Assembly PAP ...

Страница 2: ...MBOLS AND DEFINITIONS Safety symbols are used to identify any action or lack of actions that can cause personal injury DANGER Danger is used only when actions or lack of actions will cause serious human injury or death WARNING Warning is used to describe and action or lack of action where serious injury can occur READ INSTRUCTIONS Read all instruction prior to operating equipment EYE PROTECTION We...

Страница 3: ... protection to protect against hearing loss or damage Possible Kickback and Parts Ejection Hazard Keep body head face and all extremities clear from rear of hydraulic ram during operation Tools and components listed in this instruction are designed for the sole purpose of installing and removing P2 and CPI PERMA plug heat exchanger tube plugs The equipment is not designed or intended to be used fo...

Страница 4: ...5 7044 F 1 215 721 1101 est info curtisswright com Europe Middle East Africa EST Group B V Hoorn 312a 2404 HL Alphen aan den Rijn The Netherlands P 31 172 418841 F 31 172 418849 est emea curtisswright com China P 86 400 636 5077 est china curtisswright cn Singapore P 65 3158 5052 est asia curtisswright com 2018 Curtiss Wright Small Ram PAP 6605 Medium Ram PAP 123 RA Large Ram PAP 1755 Pump Assembl...

Страница 5: ... and at least after every 10 hours of use Follow the safety and handling instructions with regards to the hydraulic oil in accordance with the provided SDS 1 2 Hose Ensure the hose is free of cracks kinks or any visible damage Inspect all threads and fittings for signs of wear or damage 1 3 Ram Visually inspect for cylinder damage leaking fluid and excessive wear or damage Ensure the safety cables...

Страница 6: ... the pressurization indicated on the gauge increasing to 7500 PSIG 517 BARG 3 2 Release Pump pressure While holding the Ram handle step on end of the Pump Pedal marked RELEASE This will allow the piston of the Ram to retract To remove the pneumatic power to the equipment disconnect the pneumatic quick connect 4 OPERATION Assemble the ram head with the pullrod assembly in accordance with DC1220 or ...

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