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EST GROUP  

 

DC4042 06/18 

 

 

PAGE 1 OF 6 

 

Questions? 

Contact EST Group Customer Service at any of the following locations. 

 

 

 

www.cw-estgroup.com 

 

North, Central & South America 

EST Group Corporate Office 

2701 Township Line Road 
Hatfield, PA 19440-1770 USA 
P: +1.215.721.1100  
    +1.800.355.7044 
F: +1.215.721.1101 

[email protected]

 

 

Europe / Middle East / Africa 

EST Group B.V.

 

Hoorn 312a 
2404 HL Alphen aan den Rijn 
The Netherlands 
P: +31.172.418841 
F: +31.172.418849 

[email protected]

 

 

China

 

P +86.400.636.5077 

[email protected]

 

 
 

Singapore

 

 

P +65.3158.5052 

[email protected]

 

 

 

©2018 Curtiss-Wright

 

 

ORIGINAL INSTRUCTIONS 
 
 

 

POP-A-PLUG

®

 SYSTEM 

HYDRAULIC RAM PACKAGE OPERATING INSTRUCTIONS 

 
 

EST Group Hydraulic Ram Package consist of an Air Activated Hydraulic Pump, a High 

Pressure Hydraulic Hose with quick connects, and a Hydraulic Ram.   EST Group Ram Kits are 

used for installation and removal of Pop-A-Plug Heat Exchanger Tube Plugs manufactured by 

Curtiss-Wright EST Group. 

 

Operating Instructions for: 
 

Part Number 

Description 

Components 

Description 

PAP-6600-SIL 

Small Ram Package 

PAP-6605 

5 Ton Ram Assembly 

PAP-1010 Hose 

Assembly 

PAP-1000 Pump 

Assembly 

PAP-123-RK 

Medium Ram Package 

PAP-123-RA   

12 Ton Ram Assembly 

PAP-1010 Hose 

Assembly 

PAP-1000 Pump 

Assembly 

PAP-1750 

Large Ram Package 

PAP-1755 

17.5 Ton Ram Assembly 

PAP-1010 Hose 

Assembly 

PAP-1000 Pump 

Assembly 

 

 

Workstation Sound Pressure Level: 84 dB(A) at Rated Capacity 

Operation Air Pressure: 90 – 120 PSIG (6.2 – 8.2 BARG) 

MAX Pump Pressure: 7500 PSIG (517 BARG) 

 

Authorized European Distributor: EST Group B.V. 

Hoorn 312a, 2404 HL Alphen aan den Rijn, The Netherlands. 

Year of Construction: _____ 

Updated at date of mfg.  

Содержание POP-A-PLUG SYSTEM

Страница 1: ...n Air Activated Hydraulic Pump a High Pressure Hydraulic Hose with quick connects and a Hydraulic Ram EST Group Ram Kits are used for installation and removal of Pop A Plug Heat Exchanger Tube Plugs manufactured by Curtiss Wright EST Group Operating Instructions for Part Number Description Components Description PAP 6600 SIL Small Ram Package PAP 6605 5 Ton Ram Assembly PAP 1010 Hose Assembly PAP ...

Страница 2: ...MBOLS AND DEFINITIONS Safety symbols are used to identify any action or lack of actions that can cause personal injury DANGER Danger is used only when actions or lack of actions will cause serious human injury or death WARNING Warning is used to describe and action or lack of action where serious injury can occur READ INSTRUCTIONS Read all instruction prior to operating equipment EYE PROTECTION We...

Страница 3: ... protection to protect against hearing loss or damage Possible Kickback and Parts Ejection Hazard Keep body head face and all extremities clear from rear of hydraulic ram during operation Tools and components listed in this instruction are designed for the sole purpose of installing and removing P2 and CPI PERMA plug heat exchanger tube plugs The equipment is not designed or intended to be used fo...

Страница 4: ...5 7044 F 1 215 721 1101 est info curtisswright com Europe Middle East Africa EST Group B V Hoorn 312a 2404 HL Alphen aan den Rijn The Netherlands P 31 172 418841 F 31 172 418849 est emea curtisswright com China P 86 400 636 5077 est china curtisswright cn Singapore P 65 3158 5052 est asia curtisswright com 2018 Curtiss Wright Small Ram PAP 6605 Medium Ram PAP 123 RA Large Ram PAP 1755 Pump Assembl...

Страница 5: ... and at least after every 10 hours of use Follow the safety and handling instructions with regards to the hydraulic oil in accordance with the provided SDS 1 2 Hose Ensure the hose is free of cracks kinks or any visible damage Inspect all threads and fittings for signs of wear or damage 1 3 Ram Visually inspect for cylinder damage leaking fluid and excessive wear or damage Ensure the safety cables...

Страница 6: ... the pressurization indicated on the gauge increasing to 7500 PSIG 517 BARG 3 2 Release Pump pressure While holding the Ram handle step on end of the Pump Pedal marked RELEASE This will allow the piston of the Ram to retract To remove the pneumatic power to the equipment disconnect the pneumatic quick connect 4 OPERATION Assemble the ram head with the pullrod assembly in accordance with DC1220 or ...

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