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CAB INSTALLATION

 

 7 of 23

 

Step 4: (Cab Installation)

 

 

4.1

 

See fig. 4.1. Set the deck height for the mower to 

3

-

1/2”. 

This will place the height adjustment lever 

to a near vertical position for minimal interference 

with the cab as it

s lowered.

 

4.2

 

Remove the doors from the cab and set aside 

carefully to prevent scratching the panels.

 

4.3

 

See fig. 4.3. Remove the 3 bolts securing the 

compressor bracket to the base of the rear 

shipping mount and cut any zip ties holding the 

hoses and wire harness to the shipping mount.  

Support the compressor using a bungee cord or 

rope.  Do not ever use the hoses to support the 

compressor or damage may occur.

 

Tools Required 

 

 

9/16” 

hex wrenches or sockets

 

4.4

 

See fig. 4.4. Position a lifting strap where shown 

so that it sits roughly centered on the hinge tubes 

and the ball studs on the frames.

 

4.5

 

See figure 4.5. Put tension on the lifting strap with 

the overhead hoist.  Remove and discard the 8 

bolts holding the rear of the cab down to the rear 

shipping mount as well as the 4 bolts holding the 

cab to the front mounts.

 

Tools Required 

 

 

1/2” 

hex wrenches or sockets

 

4.6

 

With assistance, lift the cab and position over the 

vehicle.  Be sure to support the A/C compressor 

so that it never hangs from the hoses.  

 

4.7

 

Lower the cab slowly onto the vehicle being 

careful to not scratch the fenders with the rear 

edge of the floorboard.  The ROPS should be 

entirely inside the cab a few inches in front of the 

rear of the cab.  Make sure the A/C wire harness 

is not pinched underneath the cab.

 

4.8

 

See fig. 4.8. Fasten the rear of the cab to the 

ROPS mounts using the following hardware.  

Leave loose at this time.

 

Tools Required 

 

 

1/2” 

hex wrenches or sockets

 

Hardware Used

   

 

Qty

 

5/16

-

18 x 

1” 

Flanged Hex Bolt

 

8

 

5/16”

x1

” 

Steel Fender Washers

 

12

 

5/16

-

18 Flange Lock Nut

 

4

 

4.9

 

See fig. 4.8. Fasten the cab to the front mounts of 

the tractor using the following hardware.   

 

Tools Required 

 

 

1/2” 

hex wrenches or sockets

 

Hardware Used

   

 

Qty

 

5/16

-

18 x 

1” 

Flanged Hex Bolt

 

4

 

5/16”

x1

” 

Steel Fender Washers

 

4

 

5/16

-

18 Flange Lock Nut

 

4

 

4.10

 

Check for a complete seal around the perimeter of 

the cab, then tighten all bolts from steps 4.8 and 

4.9 snug. Torque the 3/8

-

16 front shock tower 

bolts to 20 ft

-

lbs. (27.2 N

-

m).

 

Fig. 4.5 (Cab pallet bolts)

 

Fig. 4.3 (Unbolt Compressor)

 

Fig. 4.4 (Position lifting strap)

 

Fig. 4.1 (Set mower deck height to 

3

-

1/2”)

 

Compressor 

shipping bolts

 

Hinge tube

 

Ball stud

 

Lifting strap

 

Remove 2 

bolts at 

each front 

corner

 

Remove 4 

bolts at 

each rear 

corner

 

Fig. 4.8 (Cab mounting bolts)

 

Fender 

washer 

below

 

Fender washer 

both sides

 

Cab Front Mount (left)

 

Cab Rear Mount (left)

 

Fender 

washer 

above

 

Содержание 1FISX33PR

Страница 1: ...enced Dealer Technician 4 Hours Average Dealer Technician 6 Hours Do It Yourself 6 8 Hours Approximate Product Specifications Floorboard to Roof Height 57 inches Weight 252 lbs Cab Width 50 inches The...

Страница 2: ...TABLE OF CONTENTS WARNINGS TIPS REQUIRED TOOLS 3 VEHICLE PREP 4 5 CAB INSTALLATION 6 14 CAB FEATURES OPERATION 15 CARE AND MAINTENANCE 16 TROUBLESHOOTING 16 SERVICE PARTS 17 22 BOLT TORQUE SPECIFICAT...

Страница 3: ...he base vehicle All Curtis Cabs blades and general accessories ADDED WEIGHT brochures Deduct the accessory s total weight from the vehicle s rated capacity and never exceed the vehicle s rated capacit...

Страница 4: ...hardware from the polybag Use a 1 1 2 hole saw with the center pilot drill removed to cut a hole in the mesh screen through the center hole in the drill template A small rotary cutter wire cutters or...

Страница 5: ...ools Required 3 8 7 16 and 13mm hex wrenches or sockets Hardware Used Qty 1 4 20 x 5 8 Flanged Hex Bolt 1 1 4 20 Flanged Lock Nut 1 2 3 Remove the headrest mount from the seat back re install the bolt...

Страница 6: ...lts at the top of the shock towers on the vehicle If the head of the bolt is on the front side remove the nut from the bolt and leave the bolt in place If the bolt head is on the rear side lift the ve...

Страница 7: ...so that it never hangs from the hoses 4 7 Lower the cab slowly onto the vehicle being careful to not scratch the fenders with the rear edge of the floorboard The ROPS should be entirely inside the cab...

Страница 8: ...he drain tube straight down towards the bottom of the mower making sure the end of the tube is below the frame and the tube is not near any moving parts 6 3 Remove the console from the right side fuel...

Страница 9: ...essor bracket 6 10 See fig 6 10 Use wire ties to secure the A C harness inside the cab keeping wires away from any moving parts especially the fan and belt Make sure the yellow wire with bullet termin...

Страница 10: ...ne crankshaft Rotate the dynamo clockwise until the V belt is tight then tighten the left dynamo bolt snug 7 4 Check the tightness of the V belt by placing a straight edge tangent to compressor pulley...

Страница 11: ...e clamps and hoses so that the hoses will clear the cover then tighten snug Tools Required 3 8 and 7 16 hex wrenches or sockets Hardware Used Qty 3 4 P clamp 3 1 4 20 x 3 4 Flanged Hex Bolt 2 1 4 20 F...

Страница 12: ...ton Head Bolt 1 5 16 x 1 Steel Fender Washer 1 5 16 18 Flanged Lock Nut 1 9 5 Per figure 9 5 place the shorter strip of self adhesive arch foam 5 5 onto the back edge of the deck control cover to seal...

Страница 13: ...in the rubber seal of the under seat panel Work the panel down into place against the fuel tank around the wire harness attached to the right side mower console Secure the panel to the bracket from st...

Страница 14: ...Fig 10 4 Raise the seat forward Place the lower rear panel inside the cab against the cab panels Secure the rear panel to the bottom of each under seat panel with a 1 4 bolt and fender washer Secure...

Страница 15: ...he A C compressor to function the vehicle throttle must be set at full speed The blower must be turned on in order for the A C compressor to function AIR FILTER CHECK Remove the four thumbscrews and w...

Страница 16: ...ll void warranty Charge unit with 2 3 lbs of R134a refrigerant Apply vacuum for a minimum of 30 minutes prior to charging the air conditioner with R134a Do not vent refrigerant to the atmosphere If th...

Страница 17: ...EMBLY P N 8SV 106 00045 DOOR ASSEMBLY LEFT P N 8SV 107 00058 L SIDEFRAME ASSEMBLY LEFT P N 8SV 109 00027 L DOOR ASSEMBLY RIGHT P N 8SV 107 00058 R REAR BRACE ASSEMBLY P N 8SV 113 00298 SIDEFRAME ASSEM...

Страница 18: ...N 8SV 111 00043 ROPS MOUNT LEFT P N 8SV 110 00110 L ROPS MOUNT RIGHT P N 8SV 111 00110 R ROPS CLAMP LEFT P N 8SV 110 00111 L A C AIR DIVERTER FLAP P N 8SV 113 00258 BP REGULATOR RECTIFIER P N 8SV 114...

Страница 19: ...A C COMPRESSOR P N 9SV 9AC 00051 COMPRESSOR DEBRIS COVER P N 8SV 113 00300 REGULATOR MOUNT BRACKET P N 8SV SM 02530 FLYWHEEL SHROUD P N 8SV 113 00342 ACCESS COVER RECHARGE PORT P N 8SV SM 02449 CRANK...

Страница 20: ...00163 L DOOR SKIN RIGHT W HARDWARE P N 8SV P 00163 R REAR LEG WINDOW RIGHT W HARDWARE P N 8SV P 00161 R A C WIRE HARNESS P N 9SV WH 00148 LOUVERED PLUG WITH FILTER P N 9SV 9DP25 EVAPORATOR P N 9SV 9AC...

Страница 21: ...1 00049 UNDER SEAT FILLER ASSEMBLY LEFT P N 8SV 111 00047 L UNDER SEAT FILLER ASSEMBLY RIGHT P N 8SV 111 00047 R DECK CONTROL COVER P N 8SV 111 00042 LEFT FLOORBOARD FILL PANEL P N 8SV SM 02564 DRIVE...

Страница 22: ...TERIOR GRAB HANDLE SET OF 2 9SV HSLP HINGE PINS AND SLEEVES 2L 2R 9SV DP10 DOME PLUG 375 HOLE BAG OF 10 9SV DP16 DOME PLUG 750 HOLE BAG OF 4 9SV DP04 DOME PLUG 1 125 HOLE BAG OF 15 9SV 9OR 01 O RINGS...

Страница 23: ...3 93 6 112 5 8 8 116 130 157 2 176 2 120 138 162 6 187 10 9 129 145 174 8 196 5 140 158 189 7 214 1 M18 5 6 2 0 88 100 119 2 136 1 5 100 117 136 158 5 8 8 150 168 203 3 227 6 177 199 239 8 269 6 10 9...

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