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Model 88 Series Cable Puller

8,000 lb. Maximum Pulling Force

and

Model 8845 Cable Pulling Package

CURRENT TOOLS • P. O. BOX 17026 GREENVILLE, SC 29606

800.230.5421 or 864.721.4230 • FAX 864.721.4232

www.currenttools.com

Operating, Maintenance, Safety

and Parts Manual

10/14 REV. 5

This manual is free of charge. All personnel who operate the Cable Puller or any component of the

Cable Pulling Package should have a copy of this manual and read and understand its contents. To

request a copy of this manual or replacement safety decals, or for technical assistance, call or

write to the address below.

All information, specifications and product designs may change due to

design improvements or updates and are subject to change without notice. Current Tools does not

assume any liability for damages resulting from misuse or incorrect application of its products.

Read and understand this material before operating or

servicing the Cable Puller or any of component Cable Pulling

Package. Failure to understand how to safely operate and

service these units may result in serious injury or death.

Содержание 88 Series

Страница 1: ...understand its contents To request a copy of this manual or replacement safety decals or for technical assistance call or write to the address below All information specifications and product designs may change due to design improvements or updates and are subject to change without notice Current Tools does not assume any liability for damages resulting from misuse or incorrect application of its ...

Страница 2: ...Floor Mount 14 15 Safety Information Installation Instructions Operating Instructions 16 19 Rope Set Up Pulling Operation Common Set Ups 20 Tandem Pulling 21 Maintenance 21 Lubrication Inspection Exploded View Model 88 Cable Puller 22 Parts List Model 88 Cable Puller 23 Exploded View Model 88 Cable Puller Motor 24 Parts List Part 88 44 Cable Puller Motor 25 Wiring Schematic Model 88 Cable Puller 2...

Страница 3: ...mmediate hazards which if not avoided WILL result in serious personal injury or death DANGER THIS SAFETY SYMBOL is used to call your attention to instructions that concern your personal safety It means ATTENTION BE AWARE THIS IS AN IMPORTANT SAFETY INSTRUCTION Read understand and follow these safety instructions Failure to follow these safety instructions may result in injury or death Safety Alert...

Страница 4: ...way from operator s feet Do NOT exceed load rating of cable puller rope or accessories ALWAYS inspect rope before each use ALWAYS disconnect cable puller before servicing ALWAYS plug the Model 88 Cable Puller into a grounded receptacle with a 15 amp GFCI protected circuit Do NOT modify the plug provided with the Model 88 Cable Puller ALWAYS inspect the structural integrity of any supports conduit ...

Страница 5: ...se 3 4 or larger double braided composite pulling rope with an average breaking strength of 26 000 lbs NEVER allow the rope to slip on a rotating capstan for more than a couple of seconds The rope will wear in that spot and the rope could break under pressure If you need to stop the pull turn the cable puller off and tie the rope off to hold it in place until you restart your pull Keep all body pa...

Страница 6: ...re each installation NEVER alter the mounting chains or handle When making a vertical cable pull keep the area underneath the cable pull clear of all personnel Do NOT alter this cable puller Doing so will void the warranty Guards and safety features are provided for your protection Do NOT use an extension cord longer than 100 ft Extension cord should be a minimum of 12 gauge wire with ground 6 WAR...

Страница 7: ...includes two mounting chains maximum pulling force 8 000 lbs speeds approx no load 16 ft min 4 000 lbs 9 ft min 6 000 lbs 7 ft min motor 120 volts AC 60 hertz 15 amps FEATURES Heavy duty all welded unitized steel frame Permanently mounted force gauge allows operator to monitor the pulling force Circuit breaker on off switch helps protect motor Safety pawl on capstan sprocket to prevent reverse rot...

Страница 8: ...CAPSTAN CHAIN GUARD HANDLE FORCE GAUGE OFF ON CIRCUIT BREAKER SWITCH MOTOR POWER CORD REAR T HANDLE MOUNTING CHAINS SAFETY ROLLER FEATURES continued 8 Figure 3 ...

Страница 9: ...CAT NO KEY DESCRIPTION PULLER PULLER WITH FLOOR MOUNT WT ONLY 88 8845 88 A Cable puller with chains 1 1 101 8045 B floor mount 1 16 COMPONENTS LISTING 9 A B Cable Puller Package ...

Страница 10: ... 88 Cable Puller motor is rated at 120 volt 60 hz 15 amps 10 ALWAYS plug the Model 88 Cable Puller into a grounded receptacle with a 15 amp GFCI protected circuit DO NOT modify the plug provided with the Model 88 Cable Puller If needed have a 15 amp GFCI receptacle installed by a qualified electrician WARNING If an extension cord is used it should be a minimum of 12 gauge wire with ground and a ma...

Страница 11: ...y operating conditions These sections are Color Condition Green Puller can be run continuously Yellow 50 duty cycle 15 minutes on 15 minutes off Red Overload Condition Do NOT operate puller Correct overload condition or set up a tandem pull See page 21 Mounting Chain Installation The Model 88 Cable Puller is designed to be mounted using the two mounting chains provided The handles on the chains sh...

Страница 12: ... only 3 or 4 threads remain engaged B Wrap the chain around the floor mount conduit or structural support sufficient to handle the pulling forces C Pull the loose end of the mounting chain tight and hook the closest chain link into the recessed area D Tighten the chain handle Repeat this process for second mounting chain Be sure threads do not bottom out before chain becomes tight WARNING CABLE PU...

Страница 13: ...be anchored to a support that can withstand 24 000 lbs of pull WARNING Do NOT mount the Model 88 Cable Puller to square columns or I Beams The mounting chains will not tighten properly on these structures WARNING 1 The only approved method to secure the Model 88 cable puller is with the 2 mounting chains provided with the Model 88 cable Puller Do NOT attempt to use any other object to secure the p...

Страница 14: ...ER mount to cinder blocks brick etc 3 Wedge anchors must be at least 12 away from edge of concrete 4 ALWAYS use new anchors NEVER REUSE ANCHORS 5 Use only 5 8 x 6 wedge anchors or equivalent with a tension and shear rating of 2 500 lbs Current Tools part 8045 3 6 ALWAYS wear eye protection when installing anchors 14 CAUTION Current Tools place close to conduit ALWAYS place the floor mount close to...

Страница 15: ...ormance 6 Assemble the washer and nut on the anchor so the top of the nut is flush with the top of the anchor 7 Next drive the 4 wedge anchors through the 4 floor mount holes and into the concrete holes making sure the nut and washer rests solidly against the floor mount 8 Tighten the anchors with a torque wrench to 75 90 ft lbs Note If anchor spins pull up on the anchor using the claw end of hamm...

Страница 16: ...at a 90º angle to the cable puller and out of the direct line of tight pulling rope Also note the pulling rope should approach the capstan as indicated in Figure 8B 16 TO OPERATOR BLACK ROLLER 90º MAXIMUM 10 MAXIMUM 10 PULL DIRECTION Figure 8B Figure 8A OPERATING INSTRUCTIONS Model 88 Cable Puller Do NOT operate cable puller in wet or damp locations Do NOT expose to rain DANGER Do NOT operate in a...

Страница 17: ... wrap of rope around the capstan Also note that with the tailing force at a con stant pull each additional wrap of rope around the capstan will approximately double the pulling force of the cable puller ALWAYS use black roller to guide rope so that operator stands at 90o angle to the cable puller and out of the direct line of tight pulling rope See Figure 8A ALWAYS wrap rope beginning at housing e...

Страница 18: ...ired WARNING NEVER allow the rope to overlap on the capstan If this condition begins to occur immediately release the tailing force on the rope so that the rope can feed back toward the conduit or cable tray If this does not remedy the overlap turn off the cable puller immediately There is no known solution for rope overlap WARNING NEVER allow the rope to slip on a rotating capstan for more than a...

Страница 19: ...as possible This will help prevent injury should the rope break and whip violently WARNING When making a vertical cable pull keep the area underneath the cable pull clear of all personnel WARNING NEVER allow the rope to overlap on the capstan If this condition begins to occur immediately release the tailing force on the rope so that the rope can feed back toward the conduit or cable tray If this d...

Страница 20: ...en using Manhole Sheave always refer to Model 308 310 312 Manhole Sheave instruction sheet For a FREE copy of this instruction sheet call Current Tools at 800 230 5421 or write to Current Tools PO Box 17026 Greenville SC 29606 ...

Страница 21: ... Drive Shaft and Ratchet Pawl Grease every 10 hours with a good quality multi purpose M P grease These grease fittings are located on the side of the cable puller See item 39 on Model 88 Cable Puller exploded view Inspection Important After the first 5 hours of operation remove the cover and inspect both chain tensioners Adjust as needed Front and Rear Chain Inspection Every 40 hours of operation ...

Страница 22: ...BLE PULLER 22 38 52 13 32 53 15 51 32 14 11 51 17 16 18 16 32 51 17 22 23 20 19 52 51 24 25 42 33 26 12 7 3 8 10 6 4 54 INCLUDED WITH ITEM 45 29 30 2 5 53 27 27 50 45 39 1 48 31 28 9 29 21 28 49 46 37 39 47 34 35 40 39 41 44 38 ...

Страница 23: ... 23 40 CHAIN MASTER LINK 1 77 032 24 40 SPROCKET MOTOR 1 88 69 25 MOTOR SHAFT RETAINING RING 1 88 25 26 JACKSHAFT SPROCKET WELDMENT 1 88 19 27 JACKSHAFT PHENOLIC WASHER 2 88 70 28 ROLLER BEARING JACKSHAFT 2 88 35 29 INNER RACE JACKSHAFT 2 88 36 30 PAWL 1 88 27 31 PAWL SPRING 1 88 26 32 HEX NUT 3 88 71 33 SAFETY ROLLER 1 88 18 34 SOCKET HEAD SHOULDER BOLT 1 280 2D 35 POWER CORD 1 450 4 37 WASHER PH...

Страница 24: ...24 EXPLODED VIEW MODEL 88 CABLE PULLER MOTOR 100 101 102 103 104 105 106 107 121 122 103 103 123 108 109 110 112 113 111 119 120 118 117 114 116 115 ...

Страница 25: ... PLATE 1 88 44G 107 GEAR BOX HOUSING 1 88 44H 108 FAN SCREEN 1 88 44I 109 THREADED STUD 4 88 44J 110 MIDDLE MOTOR HOUSING 1 88 44K 111 FIELD 1 88 44L 112 SCREW 2 88 44O 113 LOCK WASHER 2 88 44N 114 END CAP HOUSING 1 88 44P 115 BRUSH 2 88 44Q 116 BRUSH CAP 2 88 44R 117 SCREW 4 88 44S 118 SET SCREW 2 88 44T 119 BRUSH HOLDER 2 88 44U 120 MOTOR CORD 1 450 4 121 OUTPUT SHAFT GEAR ASSEMBLY 1 88 44W 122 ...

Страница 26: ...ING MODEL 88 CABLE PULLER MOTOR ON OFF POWER GAUGE FORCE 120V AC GREEN WHITE BLACK BLACK SWITCH WHITE BLACK BLACK FORCE GAUGE MOTOR ON OFF POWER GAUGE FORCE 120V AC GREEN WHITE BLACK TO MOTOR BLACK SWITCH GREEN GREEN TO PLUG WHITE BLACK BLACK FORCE GAUGE ...

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