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5. Installing Stand Alone Display Units

PNEG-1323

Integra Feed-Link

Installing Stand Alone Bin
Mounted Display Units

1. Load cell wires

a. Slide all load cell cables through

grommet cap.

(See Figure 5E-A.)

b. Run load cell cables into multi-hole

grommet by sliding cables through slit on
side of grommet.

(See Figure 5D-A.)

c. Run cables through hole in display box,

giving some extra cable length for
easier installation.

d. To make load cell connections, remove

terminals strips. Insert wires into correct
terminals and tighten lugs.

(See Figure 5F

and

Wiring Diagram on Page 18.)

e. Gently pull out any excess length of

cable out through the grommet.

f. Wedge grommet into hole.

(See Figure 5D-B.)

g. Tighten grommet nut cap.

(See Figure 5E-B.)

NOTE: If only three (3) or four (4) holes are used

in the grommet, you need to seal the open
holes using the plugs supplied to make it
water tight.

(See Figure 5D-A.)

Figure 5D A) Load cell wire in multi-hole grommet.

B) Grommet wedged into connector.

Figure 5E A) Load cell wires going into display box.

B) Cap tightened onto load cell wires.

Figure 5F Load Cell Connections to Display Box

Always make sure all power is
disconnected and locked out
while display unit cover is OFF.

Multi-hole grommet

Plug

Multi-hole grommet

Connector

Load cell wires

Power wires
(grommet not included)

Water
meter wires

Grommet cap

Daisy chain “IN” wires

Daisy chain
“OUT” wires
or RF wires

Terminal strips

Load cell 3
ground (Black)

Load cell 1 and 2
ground (Black)

Load cell 3
power (Red)

Load cell 1 and
2 power (Red)

Load cell 1 signal (White)

Load cell 2
signal (White)

Содержание INT-4807

Страница 1: ...PNEG 1323 Integra Feed Link Installation and Operation Manual PNEG 1323 Date 05 03 08...

Страница 2: ...Feed Link All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any...

Страница 3: ...its 17 Chapter 6 Stand Alone Remote Mounted Display Units 20 Junction Box 20 Junction Cable to Inside Mounted Display Unit 21 Chapter 7 Networking 22 Explanation of Daisy Chain Network 22 Optional Net...

Страница 4: ...ed or modified to change its performance beyond the factory specifications the warranty will become void and field improvements may be denied Selecting the Load Cell Use the proper load cell for the a...

Страница 5: ...e of the equipment and may lead to serious injury or death This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol...

Страница 6: ...ambulance service hospital and fire department near your telephone Keep Emergency Equipment Quickly Accessible Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to...

Страница 7: ...nit Figure 3B INT 4813 Display Unit Lid Board Figure 3C INT 4830 Junction Box Includes bin leg mounting bracket Figure 3D INT 4808 Network Collector Includes Feed Link Software Figure 3E INT 4814 Disp...

Страница 8: ...ll Figure 3I INT 4815 RF Module Figure 3J INT 4819 1000 Roll of RS 485 Communication Wire INT 4820 500 Roll of RS 485 Communication Wire Figure 3K INT 4818 25 25 of 10 Wire Cable for Junction Boxes IN...

Страница 9: ...Feed Link 9 Figure 3L RF Mounting Bracket Figure 3M INT 4822 25 25 of 4 Wire Cable for RF Modules INT 4822 50 50 of 4 Wire Cable for RF Modules INT 4822 75 75 of 4 Wire Cable for RF Modules INT 4822...

Страница 10: ...e side bolts using 9 16 wrench and impact wrench or ratchet See Figure 4B and Figure 4C 3 Repeat on all bin legs Figure 4A Removing Nut from Anchor Bolt Figure 4B Remove leg anchor base plate side bol...

Страница 11: ...er brace See Figure 4D 3 Lift bin with jack about 4 This should lift two 2 bin legs See Figure 4E 4 Remove leg anchor base plate Figure 4D Jacking Up the Bin Figure 4E Lift Bin about 4 Only install lo...

Страница 12: ...are not stripped on the bolt and there is not a problem getting the nut on 2 Position load cell base under bin leg and around anchor bolt as shown See Figure 4G 3 Replace washer and nut onto anchor b...

Страница 13: ...cket is on the inside side of the bin leg NOTE The bin leg should rest on the load cell bracket DO NOT drill mounting holes too high on the leg or the bolts will be supporting the weight of the bin ra...

Страница 14: ...the 5000 lbs and 10000 lbs bins the positioning of the spacer will determine if it is a 5000 lbs or 10000 lbs spacer The 5000 lbs position will place the spacer approximately 1 8 below the top of the...

Страница 15: ...y problems should arise 2 Run cable from load cell up bin leg using wire ties not included to fasten into place Run cable along the cross brace to the center of the bin Then take cable around bin boot...

Страница 16: ...leg See Figure 5A b Attach to leg using 3 8 x 1 1 2 HHCS bolt and hex nylock nuts No drilling is required See Figure 5B c Attach display box to the mount using the three 3 10 nuts provided 2 Attachin...

Страница 17: ...B g Tighten grommet nut cap See Figure 5E B NOTE If only three 3 or four 4 holes are used in the grommet you need to seal the open holes using the plugs supplied to make it water tight See Figure 5D A...

Страница 18: ...18 PNEG 1323 Integra Feed Link 5 Installing Stand Alone Display Units Figure 5G...

Страница 19: ...er wire ends through water tight heyco nut cap and then into display box as shown in Figure 5E A on Page 17 b Place line wire black onto line 1 ground wire green onto earth and neutral wire tan or whi...

Страница 20: ...the BLACK cable from the 10 conductor junction cable to the GROUND terminal labeled BLACK JC Figure 6A Junction Box Terminals 4 Connect the White wire from load cell 1 to the left side center SIGNAL...

Страница 21: ...corresponding load cell terminals in the display box Insert the Black wire ground and Red wire power into the bottom terminal as shown in Figure 6C Tighten lugs and replace terminals onto board See Fi...

Страница 22: ...The first display unit of a daisy chain should be considered the beginning of the network It has only one 1 RS 485 cable going out The network collector should be considered the end of the daisy chain...

Страница 23: ...xceed 100 Layout with display units mounted outside with network collector located within the daisy chain Maximum display units per network collector is 50 Network cable not to exceed 4000 in total le...

Страница 24: ...inal strip onto board and tighten water tight nuts 2 Hook up daisy chain OUT cable a Run network OUT cable through right water tight nut See Figure 5E on Page 17 b Remove terminal strip from board c L...

Страница 25: ...nected to the network collector or remotely through a modem dial up connection The network collector comes pre wired with the phone cord direct connect serial cable and a power cord already attached N...

Страница 26: ...ollector b Run network cables through the water tight nuts and attach the first network cable to the RS 485 1 terminal Attach the second network cable to the RS 485 2 terminal The A and B connections...

Страница 27: ...n the ON position See Figure 7J 4 Move the power selection switch to 115V or 230 VAC position See Figure 7K Figure 7J Battery Jumper in the ON Position Figure 7K A Selection switch set to 230V B Selec...

Страница 28: ...input cannot be accessed with a display unit The water meter information is transmitted via the RS485 network to a network collector The water consumption over the last 24 hours can then be accessed v...

Страница 29: ...odules should be mounted to outside of buildings Mount RF modules high enough for clear line of sight but lower than the top of the bin or building When mounting to a building use a 2 x 6 piece of tre...

Страница 30: ...nut and attach to the RS 485 connector and power terminal The power terminal can be removed from the board for easier installation The red wire should be connected to the right lug and the black wire...

Страница 31: ...9 RF Module Option PNEG 1323 Integra Feed Link 31 RF Module Wiring Diagram Figure 9E Display Unit RF Module RF Module Network Collector...

Страница 32: ...n wired to one RF module This RF module will send information to the RF module connected to the network collector This example shows each bin wired to a junction box Each junction box is wired to the...

Страница 33: ...art up selection after which the display unit will display the weight of feed remaining in pounds kilograms or percentage In addition the unit can be hooked up to a RS485 network with up to 50 other b...

Страница 34: ...aults Once the setup mode is entered pressing the CAL button will scroll to the next menu item This is a one time operation and will only need to be done when new load cells are installed The first me...

Страница 35: ...nce the second digit has been selected The fourth menu item is Re Init Bin 1 This will return settings to factory default values in the setup menus By pushing the Up and Down arrow buttons at the same...

Страница 36: ...at the time of calibration The display unit will interpolate up to twice the full bin calibration weight If the weight is more than this then a Perform FullBin message will be displayed 3 Press the CA...

Страница 37: ...l bin calibration The display will not display weight but this message will be displayed all the time Empty bin calibration has been performed but the full bin calibration has not yet been performed T...

Страница 38: ...in the Program Files Feedlink directory 7 To create a shortcut to Feed Link from the desktop go to Program files feedlink bin and right click on the feedlink exe Copy the program then paste the short...

Страница 39: ...to Demo Site Database See Figure 11B 5 Next in the file pull down menu create either a group of sites or an individual site location A site location can be thought of as a specific network collector T...

Страница 40: ...screen and then either right click and view properties or select the view properties icon The general and notes tabs are the same for a group or site They are meant as an information database if that...

Страница 41: ...by selecting override global settings A Direct Connection A direct connection is when the PC has the network collector plugged directly into one of the COM ports on the PC There is a 9 pin serial cabl...

Страница 42: ...board in the UP position See Figure 11E on Page 41 5 The last item to enter on the connection folder is the phone number of the network collector 6 In some applications the network collector may not h...

Страница 43: ...e properties above but this time right click or select the monitor icon A connection manager window will pop up and either make a direct or modem connection whichever was selected in the properties Se...

Страница 44: ...nstallation Instructions Continued 9 Connection made a Once a connection is made the menu tree folder or simply the list of configuration items for a network collector are displayed Each menu tree ite...

Страница 45: ...you want sent to that phone number See Figure 11K a Low feed notification A low feed report can either be enabled or disabled See Figure 11L Figure 11K Fax Notification Menu b Set low feed default Se...

Страница 46: ...nu item will select the day a status fax should be sent A fax can be sent every day every other day or an individual day of the week can be selected b Status notification time Selecting this menu item...

Страница 47: ...cting the feed added notification will select the parameters pertaining to generating a feed added fax report See Figure 11N 13 Power OFF notification Selecting the power OFF notification will select...

Страница 48: ...nued 14 Current weights Selecting current weights will display the weight of each bin connected to the network collector and display if that bin is communicating by listing the last time the network c...

Страница 49: ...ation does two 2 things it tells the network collector this bin node ID is present on the network and can be communicated with and also sets up a name the bin node ID represents This bin node name is...

Страница 50: ...o use for generating a low feed report for this bin g Node ID The node number of this bin on the network h Node name The name used in the network configuration above This name is used to identify this...

Страница 51: ...s menu item will identify if a load cell is installed and working properly on a bin Note that if a load cell goes bad the display unit will ignore that load cell and calculate the weight of the bin wi...

Страница 52: ...not set 1 Make sure only the beginning and the ending units have the network termination jumpers in the ON position 2 Units wired incorrectly 2 Check the wiring in each display unit and the network c...

Страница 53: ...ors not included Motors are less than 5 of the overall cost of the equipment Motors still carry standard manufacturer s warranty Conditions and Limitations THERE ARE NO WARRANTIES THAT EXTEND BEYOND T...

Страница 54: ...with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E...

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