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2. Operation and Maintenance

PNEG-2223

 Flex-Flo Control Unit with Auto Calibration

9

When the bottom light is red, it indicates that the toggle switch is ON and the safety backup switch has 
been activated. In this state, the Flex-Flo auger will not run. 

(See Figure 2B.)

When the top light is yellow, it indicates that a manual calibration must be performed

(See Figure 2C.)

Figure 2B Control on Box - Red

Figure 2C Control on Box - Yellow

Manual ON Button

The grey button located under the toggle switch is the Manual ON Button. When the button is pressed, the 
auger will turn ON manually and disable the sensor that has turned OFF the auger.

If the Manual ON button is pressed, the yellow light will begin to flash. Release the button and press again 
and the auger will turn ON. (This is to prevent the case of a button failure and keeping the auger running.) 
If the button is held down for 5 seconds, the flashing will stop (the yellow LED will go OFF) and a manual 
calibration will automatically be performed.

Safety Backup Switch Time Delay

The Flex-Flo Control Unit safety backup switch has a fixed 30 second time delay. Once feed falls away 
from the safety backup switch, the Flex-Flo Control Unit will begin to count down until the 30 second has 
expired. At that time, the Flex-Flo auger will be allowed to run as long as the auxiliary switch is calling for 
feed. The green LED under the toggle switch on the right hand side of the enclosure will flash during the 
30 second time delay period. Once the 30 second time delay period has expired, the green LED will remain 
on solid and the Flex-Flo auger will be allowed to run.

Содержание Flex-Flo FLX-5350

Страница 1: ...PNEG 2223 Flex Flo Control Unit with Auto Calibration For 208 230 Volt 1 PH and 3 PH Applications Operation Manual PNEG 2223 Version 3 0 Date 02 25 20...

Страница 2: ...t with Auto Calibration All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make ch...

Страница 3: ...alibration 10 Auto Calibration 10 Bypass Mode 11 Error Signals 11 Replacing Top Circuit Board 11 Chapter 3 Parts List 12 Flex Flo Control Unit FLX 5350 12 Chapter 4 Wiring Diagrams 14 Flex Flo Control...

Страница 4: ...s must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be ins...

Страница 5: ...NOTICE This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided...

Страница 6: ...include the current safety signs Replacement safety signs are available from the manufacturer Learn how to operate the machine and how to use controls properly Do not let anyone operate without instr...

Страница 7: ...off sheet is provided for your convenience and personal record keeping Date Employee Name Supervisor Name Maintain Equipment and Work Area Understand service procedures before doing work Keep area cl...

Страница 8: ...ent of the extension system auger there must be a jumper wire across the Auxiliary switch terminals marked Signal IN and Signal Out of the fill system control unit Refer to wiring diagram for Flex Flo...

Страница 9: ...elease the button and press again and the auger will turn ON This is to prevent the case of a button failure and keeping the auger running If the button is held down for 5 seconds the flashing will st...

Страница 10: ...quence for 5 seconds at the end of the Calibration Mode cycle NOTE In Calibration Mode feed MUST NOT be in front of the Flex Flo Control Unit Auto Calibration at First Time Start Up When the customer...

Страница 11: ...Failed or Lost If the red external LED continuously flashes very quickly and the auger does not run the calibration has failed or been lost A Manual Calibration must be performed to correct this prob...

Страница 12: ...12 PNEG 2223 Flex Flo Control Unit with Auto Calibration 3 Parts List Flex Flo Control Unit FLX 5350...

Страница 13: ...24 SS 4 7 S 8183 Screw SMSA 6 32 x 3 8 PHP ZN 8 8 S 10292 Cable Gland PG7 Thread Size BECS Technology 2 9 FH 1310 Connector Cord Heyco 3231 3 10 FH 7400 Washer 1 2 PVC Connector YLW 3 11 FH 1309 Nut L...

Страница 14: ...0 PROXIMITY SWITCH AP 1002 L1 L2 L3 M1 M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch BLACK 3 BLACK 1 BLUE BROWN GREEN WHITE BLACK GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Sign...

Страница 15: ...ITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power GREEN WHITE BLACK BLACK WHITE GREEN WHITE BLACK GREEN WHITE BLACK BLACK WHITE RED BROWN L1 L2 L3 M1 M2 M3 Incoming Power Flex Flo...

Страница 16: ...EEN WHITE BLACK BLACK WHITE RED BROWN L1 L2 L3 M1 M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power BLACK M1 L1 L2 GREEN WHITE BLACK BLAC...

Страница 17: ...uxiliary Switch L1 OUT COM N O Relay Output Signal Power FLEX FLO MOTOR FLEX FLO MOTOR GND L1 208 230VAC POWER SUPPLY UNIVERSAL SENSOR AP 2983 TAPE FOR PROTECTION N O ORANGE NOT USED LINE BROWN N C RE...

Страница 18: ...REEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power GREEN WHITE BLACK GREEN WHITE BLACK GREEN WHITE BLACK RED BROWN L1 L2 L3 M1 M2 M3 Incoming Power Flex Flo Motor Auxiliary S...

Страница 19: ...1 L2 L3 M1 M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power GREEN WHITE BLACK 7051400 HOPPER LEVEL CONTROL 1 GREEN BLA...

Страница 20: ...Motor Auxiliary Switch GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power GREEN WHITE BLACK GREEN BLACK RED FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY YELLOW YELLOW I...

Страница 21: ...C YELLOW BLACK L2 YELLOW BLACK GREEN GREEN YELLOW YELLOW RED EARTH GND RED LINE 2 LINE 1 COM IR PLUS FEED SENSOR WITH LID REMOVED Time Delay 0 Sec 30 Sec 60 Sec 90 Sec Power LED Auger LED Detect LED...

Страница 22: ...er Flex Flo Motor Auxiliary Switch GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power GREEN WHITE BLACK GREEN BLACK RED FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY YELL...

Страница 23: ...1 L2 L3 M1 M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power BROWN RED FLEX FLO 3 PHASE MOTOR GND L3 L2 208 230VAC 3 PH...

Страница 24: ...UNIT FLX 5350 L1 L2 L3 M1 M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power BROWN RED FLEX FLO MOTOR GND L2 208 230VAC...

Страница 25: ...d by or on behalf of a claimant without prior written authorization from the GSI warranty department shall not be reimbursed This warranty is not transferable and applies only to the original end user...

Страница 26: ...stallation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumpt...

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