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ASSEMBLY OPERATION MAINTENANCE

MANUAL PART#: Q0506

Rev 4

POWER ASSIST TWIN BAG

DESIGNED

TO FIT:

OPERATOR

’

S MANUAL

PRO-X

59A30046150

COLLECTION SYSTEM

21120902

2016-NEWER

PRO Z 100 L & S

- 48”,54” & 60” DECKS

MODEL #

MODEL YEAR:

ALTERNATE

MODEL #

Series:

FOR SERIAL RANGE:

2E226XP0001

& UP

Содержание Pro2B+ 21120902

Страница 1: ...NUAL PART Q0506 Rev 4 POWER ASSIST TWIN BAG DESIGNED TO FIT OPERATOR S MANUAL PRO X 59A30046150 COLLECTION SYSTEM 21120902 2016 NEWER PRO Z 100 L S 48 54 60 DECKS MODEL MODEL YEAR ALTERNATE MODEL Series FOR SERIAL RANGE 2E226XP0001 UP ...

Страница 2: ...ND SERVICE 34 5 1 Parts And Service Information 34 Torque Specifications 35 3 2 Operation Tips On Mowing 33 4 2 Lubrication 34 2 SAFETY 1 Read the operator s manual carefully and familiarize yourself with the proper use of your attachment Do not allow 5 Keep your eyes and mind on your machine while mowing or operating your attachment Don t let others distract 6 Do not attempt to operate your machi...

Страница 3: ...pment safety signs These words are intended to alert the viewer to the existence and the degree of hazard seriousness Safety Signs This symbol is used to call attention to safety precautions that Should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows This Safety Alert Symbol means ATTENTION BECOME and heed its advice Failure to comply...

Страница 4: ...ns Products designated as Residential are warrantied for 90 days from the date of delivery of the product to the original purchaser when in commercial applications A WHAT IS UNDER WARRANTY 3 COMMERCIAL USE Products put to personal use around a single household or residence is considered Residential Products put to any business use agricultural commercial or industrial or used at multiple locations...

Страница 5: ...y can be easily released for dumping 1 1 Introduction NOTE All references made to right left front rear top or bottom are as viewed from the normal operator s position on the mower Section II INSTALLATION FOR USE Please refer to Page 17 for further details 1 2 Description 2 1 Preparation Of Mower From the underside of the engine disconnect the wiring harness attached to the electric clutch Remove ...

Страница 6: ...s P K0047 and 4 3 8 16 Ny Flange Lock Nuts P 2038 Refer to figure 2 2b Important Before tightening bolts A Figure2 2b on both sides make certain that the bumper is rotated fully in the upward position Once drive is installed Section 2 4 the correct distance from the center of the engine pulley to the center of the drive pulley is 34 84 inches If the dimension is within or 06 no further adjustment ...

Страница 7: ... Nut 2 1 1 Belt Guard Drive Assembly 2 2 Figure 2 3a 2 3 PTO Drive Assembly Once the Mount Arm Assembly P A2063_01 is installed and secured to the mower assemble the Drive Assembly P A2061_01 Belt Guard Assembly P A2069_02 and the Idler Mount Assembly P A2067_02 First attach the Belt Guard Assembly P A2069_02 to the Drive Assembly P A2061_01 using 2 1 4 20 x 5 8 Carriage Bolts P K1010 and 2 1 4 20...

Страница 8: ...A2067_02 to the Belt Guard Assembly P A2069_02 using 2 3 8 16 x 1 Carriage Bolts P K1182 and 2 3 8 16 Ny Flange Lock Nuts P K2038 Refer to Figure 2 3c d Tighten All Bolts 1 K1182 3 8 16 x 1 Carriage Bolt 1 K2038 3 8 16 NyFlange Lock Nut Figure 2 3c 1 K1182 3 8 16 x 1 Carriage Bolt 1 K2038 3 8 16 NyFlange Lock Nut Belt Guard Figure 2 3d Item Part Desc Qty 1 K1182 Carriage Bolt 3 8 16 x 1 1 2 K2038 ...

Страница 9: ...ound the Engine Drive Pulley on the underside of the mower While one person inserts a screw driver or similar tool into the Idler Mount Assembly and rotates lever arm clockwise enough to relieve all tension from belt place belt around the Drive Assembly Pulley Once the belt is in position carefully release the tension to tighten belt 2 4 Drive Assembly and Belt Installation Drive Assembly Mount Ar...

Страница 10: ...pin clips P K0088 Note It is recommended that someone assist you when installing the upper frame assembly 2 5 Lower Mount Tube Installation 2 7 Top Assembly To Upper Frame Assembly Installation Assemble the hinge kit as shown in Figure 2 9 using 1 Latch Plate P B0884 1 5 16 18 x 1 1 4 HHCS P K1156 1 5 16 18 Ny Flange locknut P K2516 3 5 16 Flat Washers P K0042 1 Latch Spacer P S0006 2 Extra Heavy ...

Страница 11: ...o Figure 2 10d for proper blower cone installation reference Now partially thread 1 bolt into each of the two threaded bosses located on the blower housing Place 8 Blower Cone P E6009 so the two tabs line up with the bolts and tighten completely as shown in Figure 2 10b Figure 2 10b Threaded Boss Blower Cone Tab Figure 2 10c 1st Tighten Bolt 2nd Tighten Jam Nut Figure 2 10d Blower Cone Figure 2 10...

Страница 12: ...carriage bolts from the inside of the boot so the threads are on the outside of the boot Figure 2 11a This will prevent grass clippings from collecting on the bolt threads Leave bolts loose for alignment once installed on mower After removing only the wing knobs align the threaded mount posts on the boot mounting assembly with the mounting holes located above the mowers discharge chute and insert ...

Страница 13: ...ached to the inlet and the blower assembly inlet Tighten the hose clamp Remember that the hoses have to be long enough to 2 12 Length Of Hose Adjustment 2 13 Upper Hose Installation Fasten the inlet to the plastic top by sliding the inlet from Take the unattached end of the lower hose and slide it 2 15 Lower Hose To Boot Installation clamp to secure the hose to the boot Figure 2 13 Tip assembly sh...

Страница 14: ...asp Bag Here Figure 2 19c Black Rubber Connector Bag Ring Bag Bag Opening Bag Ring Rubber End Cap Opposite of Bag Opening Figure 2 16a Figure 2 16b Figure 2 16d Plastic Bag Cloth Bag To empty the bag first unlatch and lift top next remove the bag and bag ring by sliding rearward then grasp the handle on the bottom of the bag and last turn it upside down to empty the collected debris Figure 2 16d R...

Страница 15: ... 8 Flat Washer P K0047 each Lower the foot rest panel and loosely attach the front of both of the mount plates with the torx screws removed earlier Replace the remaining foot rest screws and tighten all bolts installed Attach 1 weight P Y0025 per bracket as shown in Figure 2 17b Fasten each side using 1 Hitch Pin P A0312 and 1 Hair Pin Cotter P K1478 WARNING To Prevent Serious Injury Weight Kit Mu...

Страница 16: ...A B C D P P0270 2 18 Safety Interlock Wiring Harness Installation Note orientation P P0073 Figure2 18a 16 ...

Страница 17: ...f the motor harness and the mowers main harness Refer to Figure 2 18a b Connection Points A B C D Note Switch must be oriented correctly to the harness connector or mower will not start with switch in the off position Route the PTO connector C around front side of engine between the ROPS and gas tank and through the opening in the rear bumper connecting to the quick connect plug located on the PTO...

Страница 18: ...ert the rosebud clips in the 1 4 holes on the engine shield as shown Zip straps are also included to aid in securing the harness Refer to Figure 2 18c d 1 2 Rosebud Conduit Clip P P0273 1 Rosebud Conduit Clip P 0272 Battery 2 18 Safety Interlock Harness Installation Continued Figure 2 18c Figure 2 18d 18 ...

Страница 19: ...2 18 Safety Interlock Harness Installation Continued Wiring Schematic 19 ...

Страница 20: ...ller blade to ensure that the blade is clear of contact on all sides of the blower housing 2 19 Impeller Blade Removal Replacement To Remove First remove the 5 16 24 x 1 HHCS P K0428 1 taper lock bushing washer P K0284 3 2 5 16 Flat Wahers P K0042 and spacer bushing P S0159 4 from the taper lock bushing P S0157 5 See Figure 2 19 Next remove the 2 1 4 20 x 1 HHCS 2 and place them into the threaded ...

Страница 21: ...ap Up To Allow More Dense Material To Reach Left Bag Adjust Flap Down To Allow Less Dense Material To Reach The Right Bag Once Adjusted Properly Both Bags Should Fill Evenly But May Require Further Adjusting When Mowing Conditions Change 2 20 Even Bag Fill Adjustment 21 ...

Страница 22: ...bly Item Part Desc Qty 1 A2033_01 Mount Arm Sub Assy 1 2 J0013 Nylon Flat Washer 1 2 x 750 OD Grade 6 6 2 3 K0027 Flat Washer 1 2 787 OD x 512 ID x 090 T 1 4 J0020 Knob Plunger Pin 1 2 13 1 5 J0009 Adjustable Handle 1 2 13 x 59 Male 1 22 ...

Страница 23: ... 3 K1429 3 8 16 x 6 HHCS GR5 1 4 K0042 Flat Washer 5 16 875 OD x 380 ID x 075 T 2 5 K2038 Ny Flange Lock Nut 3 8 16 1 6 J0017_1 Torsion Spring 1 7 K1146 5 16 18 x 1 1 4 Carriage Bolt 2 8 K2516 Ny Flange Lock Nut 5 16 18 2 9 J0018 Wing Knob 5 16 18 Thru Nut 2 A2045 Boot Mounting Assembly 23 ...

Страница 24: ... 4 28 Zirc Fitting 1 Item Part Desc Qty 1 B0958_02 Idler Mnt Pl 1 2 K2038 Ny Flange Lock Nut 3 8 16 2 3 K1463 Flat Washer 720 ID x 1 500 OD x 250 T 2 4 K1219 Jam Nut 3 8 16 1 5 K1192 HHCS 3 8 16 x 1 1 4 GR5 1 6 K0329 Nylock Nut 7 16 14 GR8 1 7 M0003 Idler Pulley 1 8 K1462 HHCS 3 8 16 x 1 3 4 GR8 1 9 K1464 Shoulder Bolt 7 16 14 Idler 1 10 J0024 Torsion Spring 1 11 A2092 Idler Arm Assy 1 12 B0974 Id...

Страница 25: ...earbox 1 2 K0428 HHCS 5 16 24 x 1 GR8 1 3 K0043 Lock Washer 5 16 1 4 N0002 Pillow Block Bearing 7 8 1 5 K0035 Set Screw 5 16 18 x 1 4 Cup Point 1 6 J0272 Woodruff Key 9 1 7 A2048 Clutch Flange Assy 1 A2058 Gearbox Sub Assembly 25 ...

Страница 26: ...007 Clutch Shaft 1 3 K0278 Double Indented Washer 7 16 1 375 OD x 440 ID x 179 T 1 4 K0140 Lock Washer 7 16 High Collar Helical Spring 1 5 K0359 HHCS 7 16 20 x 4 00 w Patch 1 6 M0309 A Section Pulley 4 75 OD 1 7 S0221 Eng Pulley Bushing 27 1 8 K0076 Key 1 4 x 3 4 Long 1 Ogura 110 Ft Lb Clutch Brake ...

Страница 27: ...2057_01 Drive Assembly Exploded Parts View Item Part Desc Qty 1 K0048 Lock Washer 3 8 4 2 K0343 HHCS 3 8 16 x 7 8 GR8 4 3 A2059_01 Clutch Sub Assy 1 4 A2058 Gearbox Sub Assy 1 See Page 25 See Page 26 27 ...

Страница 28: ...A2060_01 Mounted Drive Assembly 28 ...

Страница 29: ...6 K0043 Lock Washer 5 16 8 7 K0353 HWHTCS 1 4 20 x 1 2 2 8 K1154 HHCS 5 16 18 x 1 4 9 K2516 Ny Flange Lock Nut 5 16 18 2 10 A2060_01 Mounted Drive Assy 1 11 P0271 Quick Connect Wire Harness 1 12 K1142 5 16 18 x 3 4 Carraige Bolt 2 13 K0509 3 8 16 x 1 1 4 GR8 HHCS 1 14 K1215 Flange Nut 3 8 16 1 15 K2038 Ny Flange Lock Nut 3 8 16 1 16 K0343 HHCS 3 8 16 x 1 1 8 GR8 1 17 K1477 Flat Washer 3 8 406 ID x...

Страница 30: ...80 ID x 179 T 1 3 K1465 HHCS 5 16 24 x 1 1 2 GR8 1 4 K1225 HHCS 1 4 20 X 1 GR8 2 5 S0159 Spacer Bushing 938 OD x 325 ID x 375 T 1 6 K0044 I T Tooth Lock Washer 5 16 4 7 K1154 HHCS 5 16 18 x 1 4 8 A2039_01 Drive Assy Base 1 9 S0157 Taperlock Bushing 7 8 1 10 K0042 Flat Washer 5 16 875 OD x 380 ID x 075 T 2 11 E4052F Blower Hsg Front 1 12 E4052B Blower Hsg Back 1 13 K1125 HHCS 1 4 20 X 1 GR2 7 14 K1...

Страница 31: ...Bolt 2 5 K0037 Flat Washer 1 4 75 OD x 312 ID x 060 T 2 6 K1128 1 4 20 Nyloc Nut 2 7 K0062 3 16 x 1 1 2 Fender Washer Z 2 8 K0114 Black Plastic Rivet 11 9 C0067 Dust Guard Mnt Brkt 1 10 V1117 Dust Guard 1 11 R0022 Decal Built In The USA Lg 1 12 R1069 Decal Warning Turn Off Blower 1 13 R1054 Decal Important Check Hoses 1 14 R1051 Decal Warning Use Hearing Protection 1 15 R1057 Decal 2 x 4 Red Refle...

Страница 32: ...32 ...

Страница 33: ... MANOS PARA LINPIAR BASURA CON LA HOJA EN MARCHA PELIGRO PELIGRO PELIGRO NEVER USE HANDS TO CLEAR DEBRIS WITH BLOWER RUNNING Part R2007 Never Use Hands Label DANGER DANGER DANGER R2008 R2008 R2008 HOJA ROTANTE DEDOS MANOS Y PARTES DEL CUERPO PUEDAN SER CORTADOS PELIGRO PELIGRO PELIGRO ROTATING BLADES FINGERS HANDS BODY PARTS CAN BE SEVERED Part R2008 Rotating Blades Label R1100 ENGAGE ENGAGE ENGAG...

Страница 34: ...urf Mow twice at different height settings high then low Mow at higher cutting heights Remove and mulch no the grass blade length at any given time 3 3 Disengagement Of The PTO Assembly A To disengage the PTO assembly move switch to the off position WARNING The PTO assembly blades will continue to spin DO NOT TOUCH the PTO assembly pulleys or the belt until the tractor is turned off DO NOT adjust ...

Страница 35: ...e number of their Service Center Your Service Center will be happy to supply replacement parts accessories and do any service or repairs to your collection system If for any reason your Service Center is unable to service your collection system or supply replacement parts contact New PECO Inc and include the following information on the chart below Blower Assembly SECTION V PARTS AND SERVICE 5 1 P...

Страница 36: ...36 ...

Страница 37: ...ing too Worn belt Low engine speed Grass is too long Grass is too wet Ground speed is too fast Collection bags are too full Loose belt system at full throttle Always operate collection Dump more frequently Replace belt Cut grass when it is dry Drive slower at full throttle Cut the grass several times Debris blowout Plug clog in the collection Collection bags are too full Ground speed is too fast s...

Страница 38: ...MTD Products Limited Cleveland Ohio 44136 0019 1 800 668 1238 Phone 1 877 282 8684 P O Box 361131 Cub Cadet LLC Kitchener ON N2G 4J1 ...

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