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level, paved area. If the leaking tire is on a 
traction wheel, put blocks on each side of the 
opposite traction wheel and jack up the tire 
that leaks about an inch off the ground. 
Loosen and remove the lug nuts and remove 
the wheel. Mount a wheel and tire, replace the 
lug nuts, and using a torque wrench, tighten 
them to 60 

±

 10 ft-lbs.

If the leaking tire is on a front caster wheel,
block both traction wheels and raise the
caster wheel so that the tire is an inch off the
ground. Loosen and remove the locknut from
the axle assembly and pull the axle assembly
from the caster yoke. The wheel and two
spacer sleeves will drop free. Slip the axle
assembly through one side of the caster
yoke, through a spacer sleeve, a wheel, the
other spacer sleeve and finally through the
other side of the caster yoke. Then tighten
the locknut on the end of the axle assembly.

Lower the mower off the jack and continue
mowing. The wheel with the leaking tire
should be inflated to 20 psi and the wheel
placed in a large bucket of water. Carefully
inspect the tire, rim and valve for escaping air
bubbles which indicate a leak. Mark each
leak with a yellow marking crayon and then
deflate the tire to 8 psi and repeat the
inspection. If the leaks you find are pin hole
size to 1/16" diameter, the tire can be
repaired. If the leaks are larger than 1/16"
diameter, the tire can be repaired. If the tire
bead is damaged, the tire can be repaired or
the tire will have to be replaced.

3.

Creeping: Creeping is the slight forward or 
backward movement of the mower when the 
throttle is on and the lapbars are in the 
opened-out position. If your mower creeps do 
the following.

a. Jack up rear of unit.
b.

Place Lapbars in neutral opened-out posi-
tion.

c.

Locate jam nuts on transaxle control arms. 
(They are on the vertical linkage on the 
front of the transaxles)

d. Loosen jam nuts on both ends of rod con-

nectors.

e. Start unit and push throttle all the way on.
f.

If unit creeps forward, rotate vertical rod 
links counter-clockwise. If unit creeps in 
reverse, rotate clockwise.

Adjust the appropriate rod connector. The
left rod for the left side of the mower and
the right rod for the right side of mower.
Afterward, retighten jam nuts.

E. Brakes

While the mower is in motion, all braking is performed
dynamically through the hydraulic pumps and traction
motors, controlled by the two steering levers. When the
mower is parked with the engine shut off, the hydraulic
system locks the  traction wheels.

Note:

 

To move the mower forward or in 

reverse by pushing, you must release the 
dynamic braking. Locate the release levers at 
the rear of the machine.  Pull them toward the 
rear and lower the wide area of the rod into the 
keyhole slot. (See photo below)

.

When the mower is parked with the engine running
and the steering levers opened out in the neutral
position, the parking brakes should be applied. The
parking brakes are gear/pawl brakes mounted on
each traction wheel.  They are both engaged by the
same operating lever.

1.

Adjustments: The parking brake handle is a 
lever in a “j” slot that should engage with mod-
erate force.  The parking brakes provide a 
positive means to hold a machine stationary 
that is similar to “Park” on an automobile.

Note:

 

The parking brakes normally do not 

need to be adjusted.

To adjust either brake individually, loosen the jam nuts
on the cable near the brake arm on the transaxle.
Adjust the nuts so that the brake/pawl comes closer to
the gear, but not in contact with the gear teeth.

2.

Repair: The mower is equipped with external 
gear/pawl brakes and will not normally require 
maintenance. If they are not working properly, 
please contact your service center.

F. Hydraulic System

1.

Hydrostatic Pumps and Motors: The pumps 
in the transaxles are the hardest-working 
components in the hydraulic system. They are 
in operation all the time the engine is running. 

Hydro Release Valve

Содержание 01008371 53AA5A5L100

Страница 1: ...Hydrostatic Zero Turn Residential Riding Mower Turf Equipment OPERATOR S AND SERVICE MANUAL MODEL 15HP Z Force 44 53AA5D2L100 18HP Z Force 44 53AA5A5L100...

Страница 2: ...drostatic Drive System 17 C Electrical Circuit 17 D Tires 19 E Brakes 20 F Hydraulic System 20 G Storage 21 Maintenance Schedule 21 Performance Adjustments 23 A High Speed Tracking Adjustment 23 B Eng...

Страница 3: ...r will give dependable service CAUTION Only thoroughly trained persons should operate and maintain this mower This machine can cause serious injury to anyone who mis uses it and does not understand it...

Страница 4: ...p this manual in a safe place for future and regular reference and for ordering replacement parts 2 Only allow responsible individuals familiar with the instructions to operate the machine Know the co...

Страница 5: ...ng this unit on a sloped or hilly area If the slope is greater than 15 degrees as shown on the slope gauge do not operate this unit on that area or serious injury could result DO Mow across slopes not...

Страница 6: ...After striking a foreign object stop the engine remove the wire from the spark plug and thor oughly inspect the mower for any damage Repair the damage before restarting and operating the machine 9 Gr...

Страница 7: ...ON O TM O WW H E NC H IL D R E NO RO T H E R SA R EA R O U N D N E V E R C A R R YC H IL D R E N E V E NW IT HB L A D E SO F F U S EE X T R AC A U T IO NO NS L O P E S D ON O TM O W S L O P E SG R E A...

Страница 8: ...lades 3 belt driven power take off from engine Controls Engine ignition and start switch throttle choke left and right steering levers electric blade clutch switch parking brake mower deck lift Parkin...

Страница 9: ...cutting deck to the trans port position Always allow other vehicles to have the right of way l If you hit a solid object while mowing turn off the blade clutch switch place the steer ing levers in th...

Страница 10: ...Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inserted and turned clock wise 45 degrees the ignition circuit is...

Страница 11: ...tops it will shut off the flow of fuel to the engine When turned in a counterclockwise direction it will open and allow fuel to flow to the engine Close this valve if you are not going to run the mowe...

Страница 12: ...may need to adjust the mowing deck to achieve the proper angle for mowing Follow the procedures below to set the appropriate angle to the mowing deck a Park the mower on a flat paved surface engage th...

Страница 13: ...hydraulic tank caps hoses or fittings 3 That there are no loose or missing hard ware nor any missing items 4 That no non approved devices are installed 5 That all safety signs and decals are properly...

Страница 14: ...d the rear of the machine the faster the machine will move in the reverse direc tion Release the lap bars and the machine should stop traveling in reverse this is a safety check the normal proce dure...

Страница 15: ...slowly move backward The farther you move the levers backward the faster the mower will go backward i To turn pull the lever back on the side to which you want to turn The farther back you pull the l...

Страница 16: ...blades sharp and free of build up at all times c Sharpen blades evenly at the original 30 angle to maintain balanced cutting blades Do not sharpen the underside of the blades Use a electric blade sha...

Страница 17: ...ath the operator s seat If so equipped remove the fillcaps and check the level of the liquid elec trolyte in the battery every 50 operating hours If the level in any of the six cells has dropped below...

Страница 18: ...will stop Also the seat must be occupied before the blade clutch switch can cause the blades to rotate 8 Safety Switch Operation Checks The fol lowing operational checks should be made daily a Blade C...

Страница 19: ...ke engaged and the blade clutch switch in the off position sit in the operator s seat and start the engine Turn the blade clutch switch to the on position and the blades should start to rotate Raise u...

Страница 20: ...d Loosen jam nuts on both ends of rod con nectors e Start unit and push throttle all the way on f If unit creeps forward rotate vertical rod links counter clockwise If unit creeps in reverse rotate c...

Страница 21: ...eplace the engine oil filter and refill the crankcase with fresh oil f Gasoline Engine Drain all the fuel Close the fuel tank shutoff valve Disconnect the fuel line from the carburetor and put the end...

Страница 22: ...Engine Owner s Manual OIL CHART Apply a few drops of SAE 20W 50 engine oil grease or use a spray lubricant Apply the oil to both sides of pivot points Wipe off any excess Start engine and operate mow...

Страница 23: ...page 9 of the manual This display defaults to the tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move the thrott...

Страница 24: ...djustments are required height adjustments should be made prior to angular adjustments 4 To adjust the height of the lap bars a Remove the nuts from the lap bar mounting bolts see Fig 10 b Remove the...

Страница 25: ...rline The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch The same height difference should be true for the left b...

Страница 26: ...26 WIRING DIAGRAM...

Страница 27: ...to maintain your footing and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across the face of slopes Operate WALK BEHIND mowers across the face of slopes ne...

Страница 28: ...commercially is warranted for one year only Commercial use is defined as either having hired operators or used for income producing purposes Items not covered The warranty does not cover routine main...

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