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2. Safety Decals

14

PNEG-2305

 Aluminum Centrifugal Fan

Roof Damage Warning and Disclaimer

The manufacturer does not warrant any roof damage caused by excessive vacuum or internal 
pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices 
should be provided for all powered air handling systems. The manufacturer does not recommend 
the use of downward flow systems (suction). Severe roof damage can result from any blockage of 
air passages. Running fans during high humidity/cold weather conditions can cause air exhaust 
or intake ports to freeze.

Excessive vacuum (or pressure) may 
damage roof. Use positive aeration 
system. Make sure all roof vents are 
open and unobstructed. Start roof 
fans when supply fans are started. 
Do not operate when conditions exist 
that may cause roof vent icing.

DC-969

CAUTION

GSI Group, Inc. 217-226-4421

Содержание 1750 RPM

Страница 1: ...PNEG 2305 Aluminum Centrifugal Fan Installation and Operation Owner s Manual PNEG 2305 Version 1 0 Date 03 24 21...

Страница 2: ...es properly 8 Running amperage 9 Vibration 10 All fasteners tight 11 Indicator light 12 All decals and serial number tag 13 Aesthetic appearance 14 Manual 15 Manual supplements for double inlet fans M...

Страница 3: ...age 27 Chapter 6 User Servicing Instructions and Troubleshooting 28 Fan Wheel Removal and Installation 28 Removing the Fan Wheel Assembly 28 Installing the Fan Wheel Assembly 29 Fan Wheel Inspection a...

Страница 4: ...3 1C 70 Wiring Diagram CFA 10 1C and CHA 10 1C 71 Wiring Diagram CFA 15 1C 72 Wiring Diagram CFA 5 1C CFA 7 5 1C CHA 5 1C and CHA 7 5 1C 73 Wiring Schematic 230 Volt 3 Phase 74 Wiring Diagram 230 Volt...

Страница 5: ...y out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be installed in...

Страница 6: ...his symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can resu...

Страница 7: ...ST 0004 1 Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure ne...

Страница 8: ...tool inside the fan to clear debris while the fan is operating Damage to the equipment will result Lock out power source before making adjustments cleaning or maintaining equipment ST 0020 2 Lifting H...

Страница 9: ...e provided for all powered air handling systems The manufacturer does not recommend the use of downward flow systems suction Severe roof damage can result from any blockage of air passages Operating f...

Страница 10: ...ecommended drying temperatures Equipment has sharp edges that can cause serious injury To avoid injury handle sharp edges with caution and use proper protective clothing and equipment at all times All...

Страница 11: ...n Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal r...

Страница 12: ...fans DC 1749 Decal Warning Rotating Shaft Located on the fan housing side above the motor and located on the outside of the control box lid DC 1943 Decal Danger High Voltage CE CSA Harmonized Operati...

Страница 13: ...226 4421 Stay clear of rotating blade Blade could start automatically Can cause serious injury Disconnect power before servicing Restez loign de la lame tournante La lame peut se mettre en marche auto...

Страница 14: ...The manufacturer does not recommend the use of downward flow systems suction Severe roof damage can result from any blockage of air passages Running fans during high humidity cold weather conditions...

Страница 15: ...quired to prevent any additional back pressure from building in the bin See roof damage warning on Page 14 Power Supply Adequate power must be supplied to the fan for reliable operation Consult the lo...

Страница 16: ...he pad Fans not resting on support legs may have excess vibration which can lead to premature wear and tear on fan components IMPORTANT Electrical installation must be performed by a qualified electri...

Страница 17: ...aged Replace damaged decals Check to make sure all control boxes are closed and no wiring is exposed Test Run When the fan is completely installed the unit will need to be checked for proper rotation...

Страница 18: ...s been installed by an electrician Ground Rod Installation Proper Installation of the Ground Rod Ground rods and wires are not supplied It is recommended that the rod not be driven into dry ground The...

Страница 19: ...10 12 300 Run 4 8 12 12 3 6 12 12 1 4 10 12 0 3 8 10 Fuse Size Slow Blow 30 15 8 6 50 25 12 10 70 40 20 15 90 45 25 20 Breaker Size 50 15 15 15 70 30 15 15 100 40 20 15 125 50 30 20 Based on NEC Table...

Страница 20: ...2 12 6 10 12 12 6 8 12 12 4 8 12 12 200 Run 6 10 12 12 4 8 12 12 3 6 12 12 2 4 10 12 300 Run 4 8 12 12 3 6 12 12 1 4 10 12 0 3 8 10 Fuse Size Slow Blow 30 15 8 6 50 25 12 10 70 40 20 15 90 45 25 20 Br...

Страница 21: ...2 22 3 48 9 30 5 21 9 49 8 24 1 45 1 22 3 30 5 36 5 38 4 32 2 CFA 40 64 4 55 8 36 2 22 3 50 7 33 2 23 7 49 8 26 0 46 9 22 3 30 5 36 5 38 4 33 0 CFA 50 64 4 55 8 36 2 22 3 52 3 33 2 25 3 49 8 27 5 48...

Страница 22: ...2 0 8 0 8 5 8 10 5 11 7 CFA 25 1 7 8 2 8 5 8 5 8 2 0 8 0 8 5 8 11 7 12 8 CFA 30 1 3 8 2 8 4 8 4 8 2 0 8 0 8 5 8 11 7 CFA 40 1 3 8 2 8 4 8 4 8 2 0 8 0 8 5 8 12 6 CFA 50 1 3 8 2 8 4 8 4 8 2 0 8 0 8 5 8...

Страница 23: ...2 8 5 4 12 6 21 8 0 9 16 22 C 7747 27 1 6 8 15 6 26 1 0 9 16 24 C 7749 30 5 7 3 17 0 29 1 1 0 16 27 C 7751 33 1 8 0 18 8 31 8 1 0 16 30 C 7753 36 5 9 0 21 1 35 1 1 0 16 33 C 7754 38 8 10 0 23 1 38 4 1...

Страница 24: ...0 9 8 CFA 20 C 9161 30 30 6 21 3 9 6 CFA 25 C 9163 30 30 6 21 3 10 8 CFA 30 C 9165 33 33 2 23 4 9 0 CFA 40 C 9167 33 33 2 23 4 11 6 CFA 50 C 9169 33 33 2 23 4 13 5 3500 RPM Fans CHA 3 FH 5464 15 15 5...

Страница 25: ...f pad should be perpendicular to the bin wall Recommended thickness for fan pad is 4 minimum Surface of pad should be 2 below the bin foundation Pad for heater not required TR 4734 A 20 without heater...

Страница 26: ...ny doubt as to proper operation check the current draw of the motor The motor amperage should not exceed the maximum full load amps listed on the motor nameplate Fan Shut Down 1 Press the fan STOP but...

Страница 27: ...during the winter to stay above 35 F when freezing temperatures are predominate During the summer it may be necessary to aerate the grain on cool nights so the 65 F temperature is not exceeded during...

Страница 28: ...washer 4 Remove the bolts from the unthreaded holes of the bushing Do not use these bolts for bushing removal 5 Using an allen wrench undo the set screw if present and remove the key from the keyway 6...

Страница 29: ...ushing gradually to evenly seat it inside the hub and onto the motor shaft Set the torque wrench to 1 3 of the required torque setting and tighten each bolt in a circular pattern three 3 times Increas...

Страница 30: ...2 Inlet Cone 3 Housing Assembly Bushing Bolt Thread Bolt Torque Foot Pounds Bushing Bolt Thread Bolt Torque Foot Pounds JA 10 24 5 P 1 5 16 18 13 G 1 4 20 6 SK 5 16 18 15 H 1 4 20 6 SF 3 8 16 23 SH 1...

Страница 31: ...upt airflow over the fan airfoils and can potentially cause vibration problems 2 Inspect the fan wheel for any broken cracked or loose parts Blade should NOT be operated with broken or loose parts Con...

Страница 32: ...le in the motor junction box Remove the motor If motor requires service take it to an authorized service station 5 To re install the motor slide onto the motor base plate and replace the shims if requ...

Страница 33: ...r standard service conditions Polyrex EM Exxon Mobile Equivalent and compatible greases include Texaco Polystar Rykon Premium 2 Pennzoil Pen 2 Lube Chevron SRI Lubrication Procedure Be sure that the g...

Страница 34: ...l disconnects ahead of the unit Defective wiring or loose connection Follow wiring diagram and tighten any loose connections Incorrect wire size See wire size charts for proper wire size and change if...

Страница 35: ...6 User Servicing Instructions and Troubleshooting PNEG 2305 Aluminum Centrifugal Fan 35 Fan Troubleshooting Flow Chart Figure 6E...

Страница 36: ...36 PNEG 2305 Aluminum Centrifugal Fan NOTES...

Страница 37: ...Motor Drives Double Inlet Fan See Page 50 6 Shaft Coupling See Page 51 7 Small Control Panel 1 Phase 230 Volt CPS 230 1 See Page 52 53 8 Small Control Panel 3 Phase 230 Volt CPS 230 3 See Page 54 55...

Страница 38: ...ce Control Box Assembly 1 9 Reference Conduit Assembly 1 9 Reference Conduit Assembly 1 Hardware List Hardware List A S 968 Nut Flange 3 8 16 ZN Grade 5 16 A S 968 Nut Flange 3 8 16 ZN Grade 5 16 B S...

Страница 39: ...eference Control Box Assembly 1 9 Reference Conduit Assembly 1 9 Reference Conduit Assembly 1 Hardware List Hardware List A S 968 Nut Flange 3 8 16 ZN Grade 5 16 A S 968 Nut Flange 3 8 16 ZN Grade 5 1...

Страница 40: ...sembly 1 9 Reference Conduit Assembly 1 9 Reference Conduit Assembly 1 Hardware List Hardware List A S 968 Nut Flange 3 8 16 ZN Grade 5 16 A S 968 Nut Flange 3 8 16 ZN Grade 5 16 B S 3671 Fender Washe...

Страница 41: ...e Conduit Assembly 1 9 Reference Conduit Assembly 1 Hardware List Hardware List A S 968 Nut Flange 3 8 16 ZN Grade 5 16 A S 968 Nut Flange 3 8 16 ZN Grade 5 16 B S 3671 Fender Washer 13 32 x 1 1 2 ZN...

Страница 42: ...e Conduit Assembly 1 9 Reference Conduit Assembly 1 Hardware List Hardware List A S 968 Nut Flange 3 8 16 ZN Grade 5 16 A S 968 Nut Flange 3 8 16 ZN Grade 5 16 B S 3671 Fender Washer 13 32 x 1 1 2 ZN...

Страница 43: ...Reference Control Box Assembly 1 9 Reference Conduit Assembly 1 9 Reference Conduit Assembly 1 10 C 8261 Control Box Adapter Plate CHA 1 10 C 8261 Control Box Adapter Plate CHA 1 Hardware List Hardwa...

Страница 44: ...1 8 Reference Control Box Assembly 1 9 Reference Conduit Assembly 1 9 Reference Conduit Assembly 1 10 C 8261 Control Box Adapter Plate CHA 1 10 C 8261 Control Box Adapter Plate CHA 1 Hardware List Har...

Страница 45: ...9 Reference Conduit Assembly 1 9 Reference Conduit Assembly 1 10 C 8261 Control Box Adapter Plate CHA 1 10 C 8261 Control Box Adapter Plate CHA 1 Hardware List Hardware List A S 968 Nut Flange 3 8 16...

Страница 46: ...Reference Conduit Assembly 1 9 Reference Conduit Assembly 1 10 C 8261 Control Box Adapter Plate CHA 1 10 C 8261 Control Box Adapter Plate CHA 1 Hardware List Hardware List A S 968 Nut Flange 3 8 16 ZN...

Страница 47: ...Leg Bracket 5 7 C 7519 Leveling Leg 5 8 Reference Control Box Assembly 1 9 Reference Conduit Assembly 1 10 C 8261 Control Box Adapter Plate CHA 1 Hardware List A S 968 Nut Flange 3 8 16 ZN Grade 5 16...

Страница 48: ...t Flange 5 16 18 x 3 4 ZN Grade 5 32 5 C 9177 Blade Assembly D I 50 HP Rev 1 E S 866 Flat Washer 3 4 USS ZN 2 6 C 7753 G Inlet Cone 30 Gray CF 1 F S 234 Nut Hex 3 4 10 ZN Grade 5 4 7 C 8415 W Guard Gr...

Страница 49: ...Internal Bearing Mount Plate 1 4 C 8395 Bearing Grip Tight 211 2 188 4B 1 Hardware List A S 9064 Bolt Flange 3 8 16 x 1 1 2 ZN Grade 5 10 B S 968 Nut Flange 3 8 16 ZN Grade 5 10 C S 6494 Nut Lock 5 8...

Страница 50: ...3 C 8404 D I Motor Mount Side Plate 2 A S 3611 Nut Flange 5 16 18 YDP Grade 2 32 4 C 8405 D I Motor Mount Leg Attach Angle 1 B S 6606 Bolt Flange 5 16 18 x 3 4 ZN Grade 5 32 5 C 7519 Leveling Leg 2 C...

Страница 51: ...D Steel QD 2 2 C 8412 Coupling Element Flex w Bolts Pair 1 3 MHC01162 Bushing SF 1 7 8 Bore QC Style 30 HP 1 3 GT3 0068 Bushing SF 2 1 8 Bore QD Style 40 and 50 HP 1 4 CE 00616 Bushing QD SF 2 3 16 1...

Страница 52: ...7 Parts List 52 PNEG 2305 Aluminum Centrifugal Fan Small Control Panel 1 Phase 230 Volt CPS 230 1 SEE TABLE ON PAGE 53 FOR OVERLOAD AMP SETTING...

Страница 53: ...ay IEC 1 11 CH 9029 3 Wire 16 Black Ferrule Ferrule 1 12 CH 9025 8 Wire 16 Purple Ferrule Ferrule 1 13 CH 9035 6 Wire 16 Black Ferrule Ferrule 1 14 CH 9031 18 Wire 16 Blue Ferrule Ferrule 1 15 CH 9026...

Страница 54: ...7 Parts List 54 PNEG 2305 Aluminum Centrifugal Fan Small Control Panel 3 Phase 230 Volt CPS 230 3 SEE TABLE ON PAGE 55 FOR OVERLOAD AMP SETTING...

Страница 55: ...29 3 Wire 16 Black Ferrule Ferrule 1 12 CH 9025 8 Wire 16 Purple Ferrule Ferrule 1 13 CH 9035 6 Wire 16 Black Ferrule Ferrule 1 14 CH 9031 18 Wire 16 Blue Ferrule Ferrule 1 15 CH 9026 24 Wire 16 White...

Страница 56: ...7 Parts List 56 PNEG 2305 Aluminum Centrifugal Fan Large Control Panel 3 Phase 230 Volt CPL 230 3 SEE TABLE ON PAGE 57 FOR OVERLOAD AMP SETTING...

Страница 57: ...3 4 HWH ZN 4 11 C 8717 Push Mount Cable Tie Assembly 11 12 See Table below Contactor 1 13 See Table below Overload Relay IEC 1 14 CH 9024 15 Wire 16 Orange Fork Ferrule 1 15 CH 9025 8 Wire 16 Purple F...

Страница 58: ...7 Parts List 58 PNEG 2305 Aluminum Centrifugal Fan Small Control Panel 3 Phase 380V 460V and 575V CPS 345 3 SEE TABLE ON PAGE 59 FOR OVERLOAD AMP SETTING...

Страница 59: ...21 CH 9032 34 Wire 16 Purple Ferrule Ferrule 1 22 CH 9033 28 Wire 10 Green Yellow Fork Ferrule 1 23 CH 9024 15 Wire 16 Orange Fork Ferrule 1 Model Contactor Ref 10 Overload Ref 11 Overload Amps Contac...

Страница 60: ...7 Parts List 60 PNEG 2305 Aluminum Centrifugal Fan Large Control Panel 3 Phase 460V and 575V CPL 345 3 SEE TABLE ON PAGE 61 FOR OVERLOAD AMP SETTING...

Страница 61: ...re 16 Orange Fork Ferrule 1 17 CH 9025 8 Wire 16 Purple Ferrule Ferrule 1 18 CH 9039 30 Wire 16 White Ferrule Ferrule 1 19 CH 9040 38 Wire 16 White Fork Ferrule 1 20 CH 9045 16 Wire 16 Purple Ferrule...

Страница 62: ...r Sealtite STR 1 1 4 1 EA 3 D03 1329H Connector 3 4 90 Heyco w Washer and Nut 1 EA 3 FH 6565 Sealtite 1 1 4 CSA Approved 2 5833 FT 4 E305 0160 Wire 46 10 Green Yellow 1 4 Ring Term 1 EA 4 E305 0160 Wi...

Страница 63: ...e Green Yellow Stranded 5 4 FT 5 FH 6998 Insulator 18 Gauge Crimp Conn 1 EA 5 FH 6998 Insulator 18 Gauge Crimp Conn 1 EA 6 E305 0153 Wire 48 10 Green Yellow 1 4 Ring Term 1 EA 6 E305 0153 Wire 48 10 G...

Страница 64: ...0153 Wire 48 10 Green Yellow 1 4 Ring Term 1 EA N S CH 9105 GRP Parallel Splice Crimp w Heat Shrink Cap Red 3 EA N S D03 1390 Ring Sealing 3 4 Heyco 3261 2 EA N S FH 6998 Insulator 18 Gauge Crimp Con...

Страница 65: ...8 A GRP Splice Bolt 1H3 Blackburn 3 EA N S D03 1401 Conduit 1 1 2 Corrugated Heyco 5 FT N S D03 1402 Conduit 2 Corrugated Heyco 5 FT N S D03 1407 Nut Lock 1 1 2 NPT Heyco 2 EA N S D03 1408 Nut Lock 2...

Страница 66: ...ealing 3 4 Heyco 3261 2 EA N S D03 1394 Nut Lock 1 NPT Heyco 8467 2 EA N S D03 1393 Nut Lock 3 4 NPT Heyco 8465 2 EA N S FH 6997 Insulator 417 Ideal 4 EA N S WR 14RD Wire 14 Gauge Stranded MTW Red 4 F...

Страница 67: ...S Buchanan 6 EA N A FH 6997 Insulator 417 Ideal 6 EA N A WR 06RD Wire 6 Gauge Red 5 FT GRP DI Conduit 3P460 6 1 1 2 x 48 C 8438 GRP DI CONDUIT 3P230 2 2 x 48 C 8436 Ref Part Description Qty U M Ref Pa...

Страница 68: ...68 PNEG 2305 Aluminum Centrifugal Fan 8 Schematics Wiring Diagrams Wiring Schematic 230 Volt 1 Phase...

Страница 69: ...50 2 CH 6898 Oil 40 370 1 MTR 0149F FH 7012 Electrolytic 216 250 2 CH 6898 Oil 40 370 1 MTR 0150F FH 7000 Electrolytic 216 250 2 FH 7010 Oil 25 370 1 Capacitor Specifications CFA 7 5 1 MTR 0230 FH 700...

Страница 70: ...s Wiring Diagrams 70 PNEG 2305 Aluminum Centrifugal Fan Wiring Diagram CHA 3 1C Capacitor Specifications CHA 3 1 Motor Part Capacitor Part Capacitor Type MFD Voltage Qty MTR 0148F FH 7013 Electrolytic...

Страница 71: ...gram CFA 10 1C and CHA 10 1C Motor Part Capacitor Part Capacitor Type MFD Voltage Qty Capacitor Specifications CHA 10 1 MTR 0151F FH 7000 Electrolytic 216 250 3 CH 6897 Oil 30 370 2 Capacitor Specific...

Страница 72: ...iring Diagram CFA 15 1C Motor Part Capacitor Part Capacitor Type MFD Voltage Qty Capacitor Specifications CFA 10 1 MTR 0135 FH 7000 Electrolytic 216 250 3 CH 6898 Oil 40 370 3 Capacitor Specifications...

Страница 73: ...ype MFD Voltage Qty Capacitor Specifications CFA 3 1 MTR 0132 FH 7012 Electrolytic 161 250 1 FH 7000 Electrolytic 216 250 1 FH 7011 Oil 35 370 1 Capacitor Specifications CFA 5 1 MTR 0133 FH 7000 Elect...

Страница 74: ...8 Schematics Wiring Diagrams 74 PNEG 2305 Aluminum Centrifugal Fan Wiring Schematic 230 Volt 3 Phase...

Страница 75: ...nnection Diagram CFA 3 CD0005 CHA 3 CD0005 CFA 5 CD0005 CHA 5 CD0005 CFA 7 5 CD0005 CHA 7 5 CD0005 CFA 10 CD0005 CHA 10 CD0005 CFA 15 CD0005 CHA 15 CD0005 CFA 20 CD0180 CHA 20 CD0005 CFA 25 CD0005 CHA...

Страница 76: ...8 Schematics Wiring Diagrams 76 PNEG 2305 Aluminum Centrifugal Fan Wiring Schematic 460 Volt 3 Phase...

Страница 77: ...8 Schematics Wiring Diagrams PNEG 2305 Aluminum Centrifugal Fan 77 Wiring Diagram 460 Volt 3 Phase...

Страница 78: ...A Double Inlet Fans NOTE Refer to supplements provided by component manufacturers for installation and maintenance of the double inlet fan bearings and shaft coupling PNEG 1436 INSTRUCTIONS DODGE GRI...

Страница 79: ...ranty department shall not be reimbursed This warranty is not transferable and applies only to the original end user GSI shall have no obligation or responsibility for any representations or warrantie...

Страница 80: ...ulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4...

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