4
PAGE
NOW FOR THE INSTALLATION ITSELF.
2 Fix the track
:
Go to instruction
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(overleaf)
CS WallMountTrack is screw fixed from the side
through the pre-machined slots in the extrusion
(drawing S). Hole centres are pre-set at 300mm
apart.
Screw fix the track to the stud wall using 8 gauge
screws, ensuring it is level and solid enough to
support the door weight.
For fixing to concrete walls, the use of masonry
anchors is recommended. You may need to open
the existing holes to suit the type of masonry
anchor you have selected.
Clean out all swarf and debris from the track
before hanging the door.
CS PartitionTopMountTrack is screw fixed
through the recessed section in the top of the
track. Hole centres are pre-set at 300mm apart.
Single Track
Screw fix the track to the ceiling/framework
through the recessed section in the top of the
track using 8 gauge screws (drawing V).
Ensure the track is level and solid enough to
support the door weight.
Clean out all swarf and debris from the track
before hanging the door.
Double Track
Follow the same procedure as above, however
two screws are required side by side (one in each
track section).
CS FH-CeilingMountTrack comes with 3mm
packers attached to the bottom of the pelmet
blocks (drawing X). These packers should be left
in place if 10mm plaster board is used.
For 13mm plaster board, remove the packers to
allow the bottom of the plaster board to sit flush
with track.
Tracks are supplied with pre-drilled fixing holes.
Fit J-mould (not supplied) along opening of
doorway. Cut lining in and fix. Ensure underside
of track is level with the underside of the
J-Mould. This may require the underside of the
track to finish 1-2mm below the underside of the
ceiling before stopping.
Plaster and finish, taking care to keep the inside
of the track free of dust and paint splatter by
opening the door(s) fully and masking the track
slot(s).
3 Fit the door(s)
(drawing Y and Z, overleaf)
.
Remove the track stops from the track (if already
fitted) (drawing Y) by loosening the two stainless
steel cap screws with an Allen key and sliding the
stops until they drop out of the notched /open end
of the track.
Load the carriages into the track from the
notched end. Position the door underneath the
carriages and offer the mounting plate onto the
wheel hanger shaft.
Depress the plunger using the bolt head and
slide across until the bolt snaps into locked
position.
Screw the black plastic floor guide in the correct
location. The T-Guide should be concealed
directly below the front edge of the door.
Note: a 50mm high T-Guide is available if
required.
Once doors are installed and running smoothly,
insert the track stops into the track and tighten
in the correct location (drawing Y).
4 Adjust the door height
(drawing Z, page 6).
Use the small end of the spanner supplied to
rotate the hexagonal nut at the bottom of the
carriage hanger.
To raise door: Rotate spanner from left to right.
To lower door: Rotate spanner from right to left.
Note: The hanger shaft fits into a self-locking nut.
If you turn the hexagonal nut too far downwards,
the shaft will become loose from the self-locking
nut. If the turning resistance suddenly feels much
easier, you have gone too far.
Longer hanger pins are available if more height
adjustment is required.
Note (
FH-CeilingMountTrack)
:
When winding
up the door you may find that the hanger bolt
rubs on the track. If this occurs it is okay to
remove the wheel from the track and cut down
the bolt to create the extra clearance required.
Take care not to damage the start of the hanger
thread when shortening the bolt.
5 Attach the pelmet & end caps
(if required)
CS WallMountTrack (drawing T & U)
Remove protective tape from pelmet if applied.
Insert top leg of pelmet (A) into the recessed
groove at the top of the track extrusion
(drawing T).
Push down firmly until middle leg (B) clips
into groove (C) along the bottom of the track
extrusion.
Screw end caps into screw tubes inside track
and pelmet extrusions as shown (drawing U)
using screws provided.
CS PartitionTopMountTrack (drawing W).
Remove protective tape from pelmet if applied.
Insert top leg of pelmet (A) into the recessed
groove at the top of the track extrusion
(drawing W).
Push down firmly until middle leg (B) clips
into groove (C) along the bottom of the track
extrusion.
Adjustment of door can be made through the
access slot (D).
(drawing S)
A
B
C
(drawing V)
(drawing X)
