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Operating Instruction and Documentation

CSL640/641

- 4

–

TES1518/E

Organisation requirements

The instructions for use are constantly to be kept at the place of operation being at hand

at any time.

In addition to the instructions for use, rules pertaining to other regulations i.e. accident

prevention and environmental rules are to be observed and directed.

All personnel should be safety and danger alert by occasionally reading and by observing the

instructions for use which should be recorded.

As far as required and ordered by regulations personal protective equipment and clothes are to

be worn.

All safety- and danger-warnings on or near the lift are to be observed!

Spare parts must comply with technical requirements laid down by the manufacturer.

This is only warranted with original parts.

Consideration should be given to the time intervals or fixed in instructions for periodic

tests/inspections.

Maintenance works, remedy of faults and disposal

Fixed Adjusting-, maintenance- and inspection works and time intervals including

Details for exchange of parts/part components as mentioned in the instructions for use are to be

adhered to.

This work should only be carried out by trained personal.

After maintenance and repair works, all screw connections should be checked and

tightened where required.

Guarantee and liability

Our “General conditions of sales and delivery” are valid.

There will be no guarantee or liability for injuries of persons or anything else if these injuries are

caused by one or by some of the following reasons.

- Inappropriate use of the lift

Inappropriate installation, initiation, operation and maintenance of the lift.

Use of the lift while one or several security devices do not work or do not work correctly or are not

installed correctly.

Not to follow the regulations of the operating instruction concerning transport, storing, installation,

initiation, operation and maintenance of the lift.

Changes to the construction of the lift without written authority from the manufacturer.

Changes of important adjustments of the lift (e.g. driving elements, power rating, motor speed, etc)

Wrong or incorrect maintenance.

- Catastrophes, acts of God or external reasons.

Содержание CPD600

Страница 1: ...ial number CSL640 641 __________________________ Serial number CPD600 The Crypton Test Lane Class 4 Automotive Lift CSL640 641 Axle play detector CPD600 Operating Instructions and Documentation TES151...

Страница 2: ...arts list 42 3 9 Pneumatic Diagram 43 4 Safety regulations 44 4 1 General safety regulations 44 4 2 Additional safety regulations 44 5 Operating Instructions 45 5 1 Lifting the vehicle 45 5 2 Lowering...

Страница 3: ...rking with the lift The chapter Safety Regulations should be especially observed In addition to the safety remarks included in the instructions for use the local valid regulations and instructions at...

Страница 4: ...ection works and time intervals including Details for exchange of parts part components as mentioned in the instructions for use are to be adhered to This work should only be carried out by trained pe...

Страница 5: ...he firm in The initial safety check was carried out and the lift was started The installation was carried out by the operating authority competent please delete as applicable The initial safety check...

Страница 6: ...The persons below were introduced after the installation of the automotive lift The introduction was carried out by either the erector from the lift manufacturer or from a franchised dealer competent...

Страница 7: ...purposes of this document these specialised staff will be called Experts and Competent persons Experts are persons for example self employed engineers experts who have received instructions and have...

Страница 8: ...ot equipped to be installed ramped surfaces or for carrying people Before operating the lift pay Attention to the detailed operating instructions and maintenance instructions The lift is equipped with...

Страница 9: ...Operating Instruction and Documentation CSL640 641 9 TES1518 E 2 5 Crypton Declaration of conformity...

Страница 10: ...detector minimum 1300 kg per wheel Line voltage 400 Volt three phase Power rating 3 0 kW Motor speed 2800 rev min Pump capacity 2 7 ccm Marz Hydraulic pressure approx 300 bar Pressure control valve a...

Страница 11: ...ders Safety device against lowering and pipe breaking 6 CE Stop and Danger signal security equipment against crushing foot area The end of the lowering process is accompanied by an acoustic warning si...

Страница 12: ...Operating Instruction and Documentation CSL640 641 12 TES1518 E 3 3 Data sheet CSL640 641...

Страница 13: ...Operating Instruction and Documentation CSL640 641 13 TES1518 E 3 4 Floor Plan CSL640 641 Shown for reference only...

Страница 14: ...nstruction and Documentation CSL640 641 14 TES1518 E 3 5 Data sheet Play Detector CPD600 MOT Play detector Piston Rod 25 mm Piston rod surface A 490 87 mm F 6 KN p 122 2 bar CLASS IV F 8 KN p 162 9 ba...

Страница 15: ...s on installation of the equipment Any request for changes to the diagrams in order to enable the equipment to function better will be at the request of a surplus charge Improvements by third parties...

Страница 16: ...Operating Instruction and Documentation CSL640 641 16 TES1518 E 3 6 1 Electrical Circuit Diagrams Standard Version...

Страница 17: ...Operating Instruction and Documentation CSL640 641 17 TES1518 E Contents...

Страница 18: ...Operating Instruction and Documentation CSL640 641 18 TES1518 E Supply...

Страница 19: ...Operating Instruction and Documentation CSL640 641 19 TES1518 E Control Unit...

Страница 20: ...Operating Instruction and Documentation CSL640 641 20 TES1518 E Light Barrier...

Страница 21: ...Operating Instruction and Documentation CSL640 641 21 TES1518 E Control Unit...

Страница 22: ...Operating Instruction and Documentation CSL640 641 22 TES1518 E Play Detector Control...

Страница 23: ...Operating Instruction and Documentation CSL640 641 23 TES1518 E Inspection Torch...

Страница 24: ...Operating Instruction and Documentation CSL640 641 24 TES1518 E Mounting Panel...

Страница 25: ...Operating Instruction and Documentation CSL640 641 25 TES1518 E 3 6 2 Electrical Circuit Diagram Version with wireless inspection lamp...

Страница 26: ...Operating Instruction and Documentation CSL640 641 26 TES1518 E Contents...

Страница 27: ...Operating Instruction and Documentation CSL640 641 27 TES1518 E Supply ST01...

Страница 28: ...Operating Instruction and Documentation CSL640 641 28 TES1518 E Control Unit ST01...

Страница 29: ...Operating Instruction and Documentation CSL640 641 29 TES1518 E Light Barrier ST01...

Страница 30: ...Operating Instruction and Documentation CSL640 641 30 TES1518 E Control Unit ST01...

Страница 31: ...Operating Instruction and Documentation CSL640 641 31 TES1518 E Play Detector Control ST01...

Страница 32: ...Operating Instruction and Documentation CSL640 641 32 TES1518 E Play Detector Control ST01...

Страница 33: ...Operating Instruction and Documentation CSL640 641 33 TES1518 E Can Module Inputs ST02...

Страница 34: ...Operating Instruction and Documentation CSL640 641 34 TES1518 E Can Module Outputs SD02...

Страница 35: ...Operating Instruction and Documentation CSL640 641 35 TES1518 E Wireless Torch...

Страница 36: ...Operating Instruction and Documentation CSL640 641 36 TES1518 E Mounting Panel ST01...

Страница 37: ...Operating Instruction and Documentation CSL640 641 37 TES1518 E Mounting Panel ST02...

Страница 38: ...Operating Instruction and Documentation CSL640 641 38 TES1518 E...

Страница 39: ...Operating Instruction and Documentation CSL640 641 39 TES1518 E...

Страница 40: ...Operating Instruction and Documentation CSL640 641 40 TES1518 E 3 7 Overview of the fuses in Crypton lifts...

Страница 41: ...Operating Instruction and Documentation CSL640 641 41 TES1518 E 3 8 Hydraulic Diagram...

Страница 42: ...980478 0 8 holding valve 980480 0 9 2 way flow control valve 980481 0 10 pressure relief valve 232NSTL02084 0 11 emergency lowering 030ULN02064 0 13 2 2 way valve double ball valve equalisation of th...

Страница 43: ...g Instruction and Documentation CSL640 641 43 TES1518 E 3 9 Pneumatic Diagram Pneumatic parts list No Description order no 0 1 pneumatic unit 960039 0 2 3 2 way valve 960047 1 0 pneumatic cylinder 030...

Страница 44: ...maximum load distribution is 2 1 in or against the drive on direction The automotive lift must be in its lowest position before the vehicle can be driven onto or off the lift and can only be driven on...

Страница 45: ...tions in chapter 4 carefully before working with the lift 5 1 Lifting the vehicle Drive vehicle onto the centre of the lift in the longitudinal and transverse directions Each wheel must rest completel...

Страница 46: ...red working height or until the platforms are in their lowest position Button for Lowering the lift Pic 3 5 3 Lowering onto the safety ratchet latch To perform the play detector the platforms must be...

Страница 47: ...unstable and may result in the vehicle falling from the lift Push the bypass switch located behind the cover on the right side of the command unit See pic 5 and pic 6 The bypass switch may only be us...

Страница 48: ...operating unit is equipped with a operating switches and a lamp The axle play detector should be operated and used in accordance with the MOT testing procedure which can be found in the relevant up to...

Страница 49: ...til the button is pressed again After testing set the switch on Position 0 6 Troubleshooting If the lift is not working properly the reason might be quite simple Please check the lift for the potentia...

Страница 50: ...lift can function normally again and can be used as described in this manual If the lift is lowered onto an obstacle on its master side during lowering it will stop automatically In this case push bu...

Страница 51: ...draulic hoses are not defective the ratchets can be raised off the hydraulic cylinders manually This can be done by inserting a wooden wedge between the cylinder and upper part of the ratchet so that...

Страница 52: ...ce work contracts are organised between our clients and their local retailers A service must be performed at regular intervals of 12 months through the operator in accordance with following service ma...

Страница 53: ...ety ratchet Check all surfaces and repair if necessary Damage to external surfaces must be immediately repaired If theses repairs are not made immediately permanent damage to the powder coated surface...

Страница 54: ...ngs Pos F Upper fixed bearing bolt and bearing bushings Pos A Piston rod head and bearing bushings Raise the lift slightly over the highest safety ratchet position Do NOT lower the lift in to the lock...

Страница 55: ...e original dimension of the lift in as an new condition Pos B Bolt and bearing bushings of cylinder hinge plate Remove cover Clean area Visually examine condition of bolt and bushings for wear Do NOT...

Страница 56: ...hings need to be visually inspected for wear and abrasion Remove the split pin from the bolt Slide the bolt only so far until the bearing surface of the bushing can be examined Both scissors need to b...

Страница 57: ...tentional lowering A Clean the position assistance and examine it for damages B Clean the plate with air pressure and examine it for damages Afterwards lubricate with multipurpose grease C First remov...

Страница 58: ...ve deposits constant humidity caused by insufficient ventilation Obviously this is dependent on the type of work being done with the lift the degree of cleanliness of the workshop and location of the...

Страница 59: ...reas if necessary but special hydraulic hoses are needed 9 2 Regulations for the installation The installation of the lift is performed by trained technicians of the manufacturer or its distribution p...

Страница 60: ...m another manufacturer Adjust the lift by screwing the adjusting screws at the base plate of the sliding end and the fixed pivot end Adjust one platform until it is level first and then adjust the sec...

Страница 61: ...urity check must be performed by a competent person before reinitiating Use form Regular security check If necessary carry out a reset before the first operation see chapter 6 3 Raise the lift to a he...

Страница 62: ...Operating Instruction and Documentation CSL640 641 62 TES1518 E Pic 13 Connection of hydraulic hoses in command unit Pic 14 Hydraulic hoses paths from command unit to the lift...

Страница 63: ...Operating Instruction and Documentation CSL640 641 63 TES1518 E Pic 15 Electrical parts in command unit...

Страница 64: ...ating Instruction and Documentation CSL640 641 64 TES1518 E Pic 16 Choice of the dowels You can use equivalent dowels from another dowel manufacturer with license but observe their regulation CSL 640...

Страница 65: ...Operating Instruction and Documentation CSL640 641 65 TES1518 E Pic 17 Choice of the dowel length with floor pavement or tile surface CSL 640 641 Without tiles With tiles...

Страница 66: ...on of operating unit Condition of surface of piston rod Condition of coverings Condition of electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function...

Страница 67: ...rating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Fu...

Страница 68: ...Operating Instruction and Documentation CSL640 641 68 TES1518 E Use another form for verification...

Страница 69: ...tion surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety dev...

Страница 70: ...tion surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety dev...

Страница 71: ...tion surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety dev...

Страница 72: ...tion surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety dev...

Страница 73: ...tion surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety dev...

Страница 74: ...tion surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety dev...

Страница 75: ...rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety devices Condition of we...

Страница 76: ...surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety devices...

Страница 77: ...Operating Instruction and Documentation CSL640 641 77 TES1518 E CPD600 Assembly Details...

Страница 78: ...Operating Instruction and Documentation CSL640 641 78 TES1518 E Spare parts list Pages 76 to 99...

Страница 79: ...Operating Instruction and Documentation CSL640 641 79 TES1518 E Picture 1 Lift complete...

Страница 80: ...Operating Instruction and Documentation CSL640 641 80 TES1518 E Picture 2 Scissors...

Страница 81: ...Operating Instruction and Documentation CSL640 641 81 TES1518 E Picture 3 Base plate...

Страница 82: ...Operating Instruction and Documentation CSL640 641 82 TES1518 E Picture 4 Ratchet slave side...

Страница 83: ...Operating Instruction and Documentation CSL640 641 83 TES1518 E Picture 5 Ratchet master side...

Страница 84: ...Operating Instruction and Documentation CSL640 641 84 TES1518 E Picture 6 Cylinder slave side...

Страница 85: ...Operating Instruction and Documentation CSL640 641 85 TES1518 E Picture 7 Cylinder master side...

Страница 86: ...Operating Instruction and Documentation CSL640 641 86 TES1518 E Picture 8 Pneumatic cylinder...

Страница 87: ...Operating Instruction and Documentation CSL640 641 87 TES1518 E Picture 9 Valve...

Страница 88: ...Operating Instruction and Documentation CSL640 641 88 TES1518 E Picture 10 Drive on rail master side...

Страница 89: ...Operating Instruction and Documentation CSL640 641 89 TES1518 E Picture 11 Drive on rail slave side...

Страница 90: ...Operating Instruction and Documentation CSL640 641 90 TES1518 E Picture 12 Traverse...

Страница 91: ...Operating Instruction and Documentation CSL640 641 91 TES1518 E Picture 13 Control box...

Страница 92: ...Operating Instruction and Documentation CSL640 641 92 TES1518 E Picture 14 Control box internal...

Страница 93: ...Operating Instruction and Documentation CSL640 641 93 TES1518 E Picture 15 Hydraulic block...

Страница 94: ...Operating Instruction and Documentation CSL640 641 94 TES1518 E Picture 16 Bypass valve...

Страница 95: ...Operating Instruction and Documentation CSL640 641 95 TES1518 E Picture 17 Lamp...

Страница 96: ...Operating Instruction and Documentation CSL640 641 96 TES1518 E Part No Description Picture 18 Stop for jack...

Страница 97: ...der 11 030ULN46084 Suspension cylinder 12 035ULN06115 Bolt top 13 030ULN06022 Sliding block 14 030ULN26064 Axle cylinder 15 KRONMUM24 Nut M24 16 030ULN45012 Plate bottom 17 030ULN06066 Covering bolt 1...

Страница 98: ...tripper 55 980266 Rotating band 56 980357 O ring inside 57 980284 Rotating band 58 980484 Bearing ring 59 980113 O ring seal 60 035ULN30016 Ratchet tube master side 61 030ULN02014 Guide bush master si...

Страница 99: ...bscrew 104 035UNI08415 Buffer 105 035ULN083851 Wrap around 106 1987009A42A Rotary disc 107 03HS08081 Spid right 108 035ULN083903 Drive on rail slave side 109 03HS08001 Spid left 110 91478M20ZN Screw S...

Страница 100: ...80478 Magnet valve inc 148A 149 980630 Coil 150 9914M05X010 Set screw 151 9915M12X020ZN Screw plug 152 232POW22039 Hydraulic block 153 980629 Brake valve 154 980480 Non return valve 155 980096 Screw p...

Страница 101: ...rt No Description 195 990300 limit switch 196 032UL03210 lamp holder 208a 050ULN08910 Stop for jack complete assy 208b 970424 Rubber stop 208c 9444 A M8x30 Eye bolt 208d 050ULN08911 Elbow bracket 208e...

Страница 102: ...ctory overhaul or if you need spare parts please contact our Product Support Helpline at the following number Tel 0844 665 7610 Fax 0844 665 7604 Overseas Service abroad is provided by the agent from...

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