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LP-OMCROPAIR-A

18

SECTION 4

PRODUCT FEATURES / FAMILIARISATION

Agitation

The agitation system is driven by the pump via single venturi 
tank agitator (

red arrow

 on previous page) which can 

be turned on or off at the control manifold (refer to photo 
below), plus bypass agitation (

yellow arrow

 on previous 

page) which is active at all times the pump is operating.

Filtration

•  Lid-strainers / chemical mixing baskets are standard on 

all models. Refer to previous page.

•  Large suction filter, featuring a shut-off valve which 

enables the filter to be cleaned even with a full tank 
(refer to red valve release knob in photos below).

Equipped with a 50 mesh filter screen.

Controls

•  Tank selection ball valve (select Main or Flushing tanks).

• AR VDR50 2 way controller.

The controller features a very simple on / off lever 
combined with pressure adjustment knob and pressure 
gauge. Bypass line plumbed to tank for agitation.

Shown in the off position

Содержание CROPAIR 300

Страница 1: ...1 WWW CROPLANDS COM AU LP OMCROPAIR A CROPAIR 300 600 OPERATORS MANUAL STOP BEFORE COMMENCING operation ENSURE you read understand this manual its contents and any additional information supplied...

Страница 2: ...ind We welcome any feedback from you about our equipment On the back cover you will find our contact details and locations where our staff can be reached during business hours After hours you can emai...

Страница 3: ...6 SPRAY OPERATIONS 29 Safety first 30 Filters 30 Filling the sprayer 31 ADDING CHEMICAL TO THE SPRAY TANK 32 Calculate water chemical quantities 33 Proceed to spray 33 Operating Pointers 33 Tank And E...

Страница 4: ...best possible way to operate the machine CAUTION This Caution sign shows the potential for incident An incident may include damage to the machine itself or possible injury to the operator WARNING This...

Страница 5: ...Warranty policy Always contact your Croplands Dealer first and foremost for warranty matters NOTE For full conditions of warranty and warranty policy please see the Warranty Pre Delivery booklet provi...

Страница 6: ...upport and ask for part number GP SAFE A or later version if available WWW CROPLANDS COM AU SAFETY MANUAL OPERATORS STOP BEFORE COMMENCING operation ENSURE you read understand this manual its contents...

Страница 7: ...correct maintenance schedules outlined in operator s manuals 5 Always read chemical manufacturers labels before use 6 Always observe all warnings on chemical products 7 Regularly check all nuts and bo...

Страница 8: ...2 standard configurations to give the maximum possible spray coverage HL300 600 300L tank and frame fitted with an ARVDR50 Controller as standard AR503 APC high pressure pump direct coupled to the fan...

Страница 9: ...T SCALE DRAWING MATERIAL DATE SIGNATURE NAME DEBUR AND BREAK SHARP EDGES FINISH UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH 0 2 TOLERANCES LINEAR 0 5 ANGULAR 0 5 Q A MFG AP...

Страница 10: ...IENI 616 MM FAN 12 FIENI 815MM FAN 14 CHASSIS FRAME 16 LINKAGE CONNECTIONS 16 PUMP PTO 16 TANKS LIDS SIGHT GAUGES SUMP DRAIN 16 THE MAIN TANKS FEATURE 17 THE FLUSHING TANKS 17 THE HAND WASH TANKS 17 S...

Страница 11: ...g pitch angles Fan Balance The fan has been supplied balanced Swapping blades and hub components around risks upsetting the balance Do not operate with damaged fan blades If replacing a damaged blade...

Страница 12: ...63RDVPL Sprayer unit with nylon fan 616 mm diameter 9 blades and V1N gearbox Overview Product image FRONT BACK Fan Fan model VPL Number of blades 9 Performance Blade inclination angle Volume P 26 Min...

Страница 13: ...Maximum total of 10 nozzles Image below shows the 5 nozzles and the gearbox selection lever on the right hand side The nozzle bodies are the twin roll over type enabling one of 2 nozzles to be select...

Страница 14: ...Tractor Other Noise 7 5 m 99 5 db Weight 85 kg 7 7 45 HP D 815 42RDVPL Sprayer unit with nylon fan 815 mm diameter 9 blades and CM12 gearbox Overview Product image FRONT BACK Fan Fan model VPL Perfor...

Страница 15: ...s left and right with 7 on off roll over nozzles per rail Maximum total of 14 nozzles The nozzle bodies are the twin roll over type enabling one of 2 nozzles to be selected pictured below are single A...

Страница 16: ...odels are fitted with an Annovi Reverberi AR503 APC high pressure positive displacement triple diaphragm pump with a capacity of 54 L min Pump directly through coupled to the fan s gearbox A PTO shaft...

Страница 17: ...oned at the base of the sump blue arrow for simple fast and complete drainage THE FLUSHING TANKS are accessed on the right hand side of the sprayer For use with freshwater only Fill via the lid THE HA...

Страница 18: ...ation Lid strainers chemical mixing baskets are standard on all models Refer to previous page Large suction filter featuring a shut off valve which enables the filter to be cleaned even with a full ta...

Страница 19: ...shown as the pump is not running Factory fitted options I S4021 electric in cab controller with switch box 2 section high pressure electric valves for individual left right shutoff electric pressure...

Страница 20: ...1 HOOK UP 21 CONFIRMING SPRAYER FUNCTIONALITY 23 CONFIRMING FAN FUNCTIONALITY 24 CONFIRM SPRAYING 25 SHUT DOWN 24 ADJUSTING FAN BLADE ANGLES 26 USING OPTIONAL ELECTRIC CONTROLLER 27 PRE OPERATION CHEC...

Страница 21: ...and Cat I for the top link with a sleeve if your tractor has Cat II Linkage connection Lower the tractor linkage arms and attach the sprayer s lower hitch pins using the suitable category for your se...

Страница 22: ...35 0 39 0 42 0 53 0 64 0 73 87 97 AD 3 AC 13 1 2 0 36 0 41 0 45 0 49 0 61 0 74 0 84 89 98 AD 4 AC 13 1 56 0 45 0 52 0 57 0 62 0 78 0 93 1 06 99 103 AD 5 AC 13 2 0 55 0 62 0 69 0 75 0 94 1 13 1 29 102...

Страница 23: ...er to all the tanks with at least 100 litres in the main tank 6 Select the water source from MAIN tank 7 Make sure the Fan gearbox is in the neutral position refer to page 13 15 8 Ensure all spray fun...

Страница 24: ...e or disengage the fan s gearbox whilst the PTO is engaged Always disengage the PTO before changing gear Neutral or Run 1 Check that nothing is loose or damaged 2 Check all fittings are tight 3 Check...

Страница 25: ...king correctly Note the additional load of the fan running will require a different power setting from the tractor compared to the spray functionality testing Confirm the overall spray effectiveness f...

Страница 26: ...the tractor s capability chosen operating parameters such as PTO rpm To increase the blade angle will increase air spray velocity and penetration increase noise and increase tractor power requirements...

Страница 27: ...ster on off off switch 2 2 x section control on off switches 3 pressure control toggle switch Set up Before start up make sure all switches are in the off position Engage PTO at low speed The master s...

Страница 28: ...Check pump s oil levels Confirm the spray pump operation Manual pressure regulator is set Check for wear and tear on all chemical and hydraulic hoses and wiring looms Ensure all filters are clean Be s...

Страница 29: ...G THE SPRAYER 31 ADDING CHEMICAL TO THE SPRAY TANK 32 CALCULATE WATER CHEMICAL QUANTITIES 33 PROCEED TO SPRAY 33 OPERATING POINTERS 33 TANK AND EQUIPMENT CLEANING 34 UNHITCHING THE SPRAYER FROM THE TR...

Страница 30: ...r gloves Completely stop all sprayer functions Place the Tank Selection valve in FLUSHING position to isolate chemical liquid from the main tank Some spillage is likely therefore perform this operatio...

Страница 31: ...er filling Flushing Tank Use FRESH WATER ONLY preferably rainwater in the flushing tank Unscrew the lid and fill the tank before spraying Replace the lid after filling Always maintain the correct caut...

Страница 32: ...to a small volume of water in a container and thoroughly mix the chemical Step 4 Add the Chemical to the Tank Always make sure the filling basket is in place when adding water or chemical to the tank...

Страница 33: ...e done in conjunction with an agronomist spray manager someone skilled in the art of spraying and operating machinery The spray manager will have predetermined the job requirements such as The block t...

Страница 34: ...he pump by engaging the Tractor PTO Set to normal operating rpm 9 Turn ON the controller both spray lines and the agitator There should also be some flow through the bypass line i e don t use low PTO...

Страница 35: ...ETERMINE SPRAYER CONFIGURATION 37 STEP 5 DETERMINE THE IDEAL SPRAY PRESSURE 37 STEP 6 DETERMINE SELECT CORRECT NOZZLES 37 STEP 7 FIT TEST SELECTED NOZZLES 39 STEP 8 CALCULATE THE ACTUAL APPLICATION RA...

Страница 36: ...nder the part number SPRAYWISEHK CALIBRATION Applying the correct amount of chemical to a crop is only possible if the sprayer is calibrated operated and maintained correctly The variables of spray ap...

Страница 37: ...these factors can vary with the model of sprayer used and other factors mentioned under step 3 Example A The HL600 800 model uses 7 rollover nozzles per side for a total of 14 nozzles In some applica...

Страница 38: ...hart ALBUZ NOZZLE PARTNUMBER MESH 5 Bar 6 Bar 7 Bar 8 Bar 9 Bar 10 Bar 11 Bar 12 Bar 13 Bar 14 Bar 15 Bar WHITE AZ ATR WE 80C 100 0 27 0 29 0 32 0 34 0 36 0 38 0 39 0 41 0 43 0 44 0 46 LILAC AZ ATR LC...

Страница 39: ...lation is Output L min Output litres Time minutes Example 1 testing Tier 1 of our examples above 28 5 litres 1 25 minutes 75 seconds 22 8 litres min Which is slightly more than the target of 22 4L min...

Страница 40: ...3 6 5 6 8 7 0 7 3 7 5 7 8 8 0 8 3 8 5 8 8 9 0 9 3 9 5 9 8 10 0 300 6 0 6 3 6 6 6 9 7 2 7 5 7 8 8 1 8 4 8 7 9 0 9 3 9 6 9 9 10 2 10 5 10 8 1 1 1 1 1 4 1 1 7 12 0 350 7 0 7 4 7 7 8 1 8 4 8 8 9 1 9 5 9...

Страница 41: ...t the unit using water only as a test run and again when applying your chemical mixture Ensure water sensitive papers are strategically placed on both upper and lower surfaces Spray testing evaluation...

Страница 42: ...ns For fungicides and insecticides Recommended for orchards and vineyards ALBUZ NOZZLE PART NUMBER MESH 5 BAR 6 BAR 7 BAR 8 BAR 9 BAR 10 BAR 11 BAR 12 BAR WHITE AZ ATR WE 80C 100 0 27 0 29 0 32 0 34 0...

Страница 43: ...lect Nozzles Determine nozzle flow rate required Litres Minute Nozzle Litres Ha x Km hr 600 Total Number of Nozzles Used x Row Spacing m x Number of Rows in One Pass x 600 x x litres minute nozzle Onc...

Страница 44: ...mine Select Nozzles Determine nozzle flow rate required Litres Minute Nozzle Litres Ha x Km hr 600 Total Number of Nozzles Used x Row Spacing m x Number of Rows in One Pass x 600 x x litres minute noz...

Страница 45: ...lect Nozzles Determine nozzle flow rate required Litres Minute Nozzle Litres Ha x Km hr 600 Total Number of Nozzles Used x Row Spacing m x Number of Rows in One Pass x 600 x x litres minute nozzle Onc...

Страница 46: ...mine Select Nozzles Determine nozzle flow rate required Litres Minute Nozzle Litres Ha x Km hr 600 Total Number of Nozzles Used x Row Spacing m x Number of Rows in One Pass x 600 x x litres minute noz...

Страница 47: ...47 GREASING SERVICE PROCEDURES 48 EVERY 200 HOURS 48 DIAPHRAGM PUMPS 49 FILTERS 50 SECTION 8 LUBRICATION MAINTENANCE...

Страница 48: ...order 7 Check pump air chamber pressure on a regular basis As a general guideline it should be 10 20 of operating pressure 70 100 kPa 10 15 psi Refer to the pump manual for more information 8 To ensu...

Страница 49: ...ith a bicycle pump hand pump or foot pump Every 250 hours or Every Season Whichever Comes Sooner 1 Change oil and refill with 20W 30 oil Attention should be made to remove trapped air behind the diaph...

Страница 50: ...rough the pump and plumbing system Summer spraying oil is water soluble oil such as DC Tron This will coat and protect all internal pump parts Ensure this mixture is flushed out before spraying commen...

Страница 51: ...r Always wear gloves Some spillage is possible therefore perform this operation in an appropriate place and with safety clothing Completely stop all sprayer functions Remove the outer filter bowl remo...

Страница 52: ...p manual 2 Replace diaphragm 3 Replace valves 4 Clean valves C Pump delivers insufficient pressure 1 Regulating valve Sticking open Not set for pressure Damaged or worn seat or spring 2 Cylinder diaph...

Страница 53: ...lection Valve turned off 2 Suction strainer s blocked 1 Turn valve fully on 2 Clean filters DISCHARGE SIDE OF PUMP I Manual regulator valve leaking from spindle 1 Split diaphragm or O rings 1 Remove 4...

Страница 54: ...h section check that flow rate is the same If different check for blockages 4 Pressure going up output going down 1 Blocked nozzles 2 Pressure filter blocking 1 Dismantle clean refit Check pressure re...

Страница 55: ...indicative of the sprayer type Items in italics or without a part number are non stocked items and may need to be specially ordered For further parts information refer to www croplands com au ALL PART...

Страница 56: ...0I 2 WAY 1 19 B0006 BARE LINCH PIN 7 16 DIA 3 20 B0075 TOP LINK PIN CAT 1 MF35 1 21 B0205 CAT 1 2 IMPLEMENT PIN 1 NUT 2 22 B0353 BUSH CONVERSION CAT 1 TO CAT 2 1 23 B163 604 13 ELBOW 1 2 C W HEX NUT 1...

Страница 57: ...BUSH CONVERSION CAT 1 TO CAT 2 1 23 B163 604 13 ELBOW 1 2 C W HEX NUT 1 2 1 24 B165 1501 5 BALL VALVE 1 2 X 1 2 RH 1 25 G8155000 LID RING KIT 355MM 1 26 HP 121 PUMP MOUNT BRKT 620 FAN AR503 1 27 KH 50...

Страница 58: ...19 B0076 TOP LINK PIN 3 X 7 16 S1040 1 20 B0102 IMPLEMENT PIN CAT 2 2 21 B0519 BUSH CAT 2 3 1 22 B163 604 13 ELBOW 1 2 C W HEX NUT 1 2 1 23 B165 1501 5 BALL VALVE 1 2 X 1 2 RH 1 24 G8161000 LID RING K...

Страница 59: ...604 13 ELBOW 1 2 C W HEX NUT 1 2 1 23 B165 1501 5 BALL VALVE 1 2 X 1 2 RH 1 24 G8161000 LID RING KIT 455MM 1 25 HP 121 PUMP MOUNT BRKT 620 FAN AR503 1 26 KH 5026 FAN ASSY 815 GALV NO CLUTCH 1 NO PART...

Страница 60: ...tails 1 Via del Chiavicone n 10 Altedo BO 40051 Italy Tel 051 871004 Fax 051 871865 Codice Fiscale 03052740374 Partita IVA 00592031207 Sito Web www fieni it Data 12 07 2021 Assembly instructions VPL f...

Страница 61: ...61...

Страница 62: ...778 Email sales croplands com au Website www croplands com au NEW ZEALAND Croplands Equipment Ltd PO Box 2004 Stortford Bridge Hastings 4120 Location 1422 Omahu Road Hastings 4120 New Zealand Freecal...

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