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[ Section 5- Troubleshooting ]  

                                           [ Page 21 ] 

 

 

3.  Compressor runs continuously.  

(1) Check compressor for "pumping" efficiency. 
(2) Door not closed tight or gasket leaking. 
(3) If no DPC, or if DPC set too low to open, check refrigerant charge 

and/or thermostatic expansion valve for adequate feeding. 

 

 

Cabinet has power, display shows "Sto", but load of hot food takes extremely long to chill: 

 

1. 

"Sto"

 is the storage mode and cannot chill food properly.  You must first choose a 

"PROGRAM" and then press "BLAST" in order to make the machine do a blast chill 
cycle to quickly chill hot food.  

 

 

In "BLAST" mode, unit runs, but doesn't chill the food fast enough.  

 

1.  Food too "thick" - limit 2 inches maximum for optimum performance. 
2.  Food too hot when placed inside - temperatures above 160°F increase pull-down time 

proportionally. 

3.  Too much food - exceeding rated pounds of capacity increases pull-down time 

proportionally. 

4.  Food covered (air trapped between food and cover is and insulator).  
5.  Container too large (distance from outside of container to center of food within is too 

great, shouldn’t exceed 2 inches for optimum performance). 

6.  Container material is plastic (an insulator) instead of metal (a conductor).  
7.  If cabinet was off did not pre-chill before loading with hot food. 
8.  If using timed program, incorrect amount of time being selected. 
9. Mechanical problem: 

(a)  Inadequate refrigerant charge. 
(b) Thermostatic Expansion Valve defective. 
(c)  Evaporator fan(s) not working. 
(d) Evaporator coil iced (see below for possible causes). 
(e)  Inadequate refrigeration (BTUH) capacity: 

-  Condensing unit ambient, or too high 
-  Condenser fan not working (if air cooled) 
- Condenser 

dirty 

-  Compressor inefficient (or defective) 
- Refrigerant 

line 

restriction 

Evaporator coil iced: 

1. Check how cabinet is being operated: 

(a)  Placing load of hot food inside and merely closing door is 

improper use. 

Doing this keeps unit in the storage ("Sto") mode resulting in extremely long 
pull-down times and does not initiate an automatic defrost.  As a result the 
evaporator coil becomes heavily iced.  

(b) Must run a "BLAST" cycle for automatic defrosting to occur. 

 
 
 
(continued) 

 

 
 

Содержание CCBC-12-75

Страница 1: ...FL 2242 Feb 2000 BLAST CHILLERS MODEL NUMBERS CCBC 4 35 CCBC 12 75 CCBC12 UA 100 INSTALLATION OPERATION SERVICE MANUAL...

Страница 2: ...TION Page 10 Unpacking and Installation Instructions SECTION 3 OPERATION Page 13 Start Up Information How to Operate Blast Chill Cycle Modes Page 14 Loading of Product Page 15 Defrosting Blast Chill P...

Страница 3: ...he food s ability to retain heat Blast chilled food has a shelf life of five days including day of production and service Blast chilling works well with a wide range of menu items Nearly any food prod...

Страница 4: ...ally reverts to a 38 F storage refrigerator CCBC 12 75 CCBC 12 UA 100 The CCBC 12 75 and CCBC 12 UA 100 are ideal for small to medium size food service operations which require a blast chilling capabi...

Страница 5: ...tor Operational Indicator Panel with Microprocessor Blast Chill Cycle Controlled Automatically by Either a Food Probe or Digital Timer Four 4 Preset Chilling Times 30 60 90 and 240 minutes Cabinet Tem...

Страница 6: ...erant SPECIFICATIONS ELECTRICAL DATA Capacity lbs 90 mins 35 lbs Voltage 208 230V 60 1 Width 28 Amperage 7 Depth 32 Feed Wires Ground 2 Open Door Depth 58 3 4 10 Ft Cord Installed NEMA 6 15P Height 34...

Страница 7: ...tional Features Blast Chill Processing Refrigerator 38 F Storage Refrigerator Operational Indicator Panel with Microprocessor Blast Chill Cycle Controlled Automatically by Either Food Probes or Digita...

Страница 8: ...of Automatically Large Surface Area Evaporator and High Velocity Fan Contained in a Separate Service Compartment Automatic Defrost CFC Free R 134A Refrigerant SPECIFICATIONS ELECTRICAL DATA Capacity...

Страница 9: ...Blast Chiller Standard Features Stainless Steel Exterior and Interior Two Operational Features Blast Chill Processing Refrigerator 38 F Storage Refrigerator Operational Indicator Panel with Microproc...

Страница 10: ...eavy Duty Swivel Casters with Locking Brakes on the Front Automatic Defrost Condensation Disposed of Automatically Large Surface Area Evaporator and High Velocity Fan Contained in a Separate Compartme...

Страница 11: ...t programming over Control Panel For CCBC 12 75 CCBC 12 UA 100 1 Select Chill Mode 2 Select Hard or Soft Blast 3 Select Timer for probe or time of process 4 When satisfied with selections press Check...

Страница 12: ...cedure WARNING DO NOT Under any Circumstances Lay Your New Equipment Down on Either The Back Front or Sides 1 Check for any instructions printed on shipping carton 2 Remove protective cardboard corner...

Страница 13: ...receptacle is available at the installation location Model CCBC12 UA 100 requires a qualified electrician to furnish and install wiring for the power supply This must be connected to the identified t...

Страница 14: ...l power source for correct voltage phase and ampacity Refer to cabinet data plate for requirements 8 Remove electrical control box cover and check all wiring connections for a secure hold On rare occa...

Страница 15: ...LAST CHILLER left standby button Display panel will indicate cabinet temperature 3 There may be an indicator A7 This indicates that there has been a power failure 4 Press the red x cancel button to ca...

Страница 16: ...g The blast chiller converts to a standard refrigerator During the defrost operation the temperature in the chiller will not exceed 3 C 38 F and it is therefore safe to leave products in the chiller d...

Страница 17: ...eats all products should not be more than 2 in depth 1 1 2 is recommended for very dense items such a lasagna and beef stew 3 There should not be more than 7 lbs of product per shelf 4 Roast meats sho...

Страница 18: ...cycle some fans will stop running This is normal When the defrost cycle is finished the compressor will run for approximately 90 seconds before the fans operate Following every defrost period there i...

Страница 19: ...ff button Main Power Failure Ticket If the main power fails for more than five 5 seconds a ticket is automatically printed which gives the time of power failure and the time at which power is stored S...

Страница 20: ...c pads for cleaning and scouring 4 Rinse thoroughly with fresh water after every Cleaning operation 5 Always wipe dry to avoid watermarks SOIL CLEANER METHOD Routine Cleaning Soap ammonia or detergent...

Страница 21: ...PARAMETER SET AT bss Blast Soft Stat 33 bhs Blast Hard Stat 12 bfs Blast Freeze Stat 16 sss Store Soft Stat 33 shs Store Hard Stat 33 sfs Store Freeze Stat 8 bsd Blast Soft Differential 35 bhd Blast H...

Страница 22: ...ing store see table below but will still show the probe temperature during blast 7 Seg Display Alarm Condition a0 AIR ON SENSOR FAILURE a1 WALL SENSOR FAILURE a2 FIN SENSOR FAILURE a3 FOOD PROBE 1 FAI...

Страница 23: ...display shows OFF Turn cabinet on by pressing OFF ON button 1 Compressor not running a Manually close compressor contactor if utilized temporarily to see if compressor runs b If compressor runs check...

Страница 24: ...sulator 5 Container too large distance from outside of container to center of food within is too great shouldn t exceed 2 inches for optimum performance 6 Container material is plastic an insulator in...

Страница 25: ...of thermocouple wire is reversed Evaporator won t run 1 Breaker not on if equipped 2 Motor overload tripped if equipped 3 In post defrost Drip period 4 Fan door switch is open if equipped 5 Blown fus...

Страница 26: ...ept closed Remove before restarting Alarm conditions 1 Cabinet wall temperature above 38 F more than 60 minutes 2 Defrost termination on time instead of temperature 3 Compressor overheating if tempera...

Страница 27: ...Section 6 Parts and Drawings ______________________ __ Page 24 Parts List and Breakdown Drawing of Blast Chillers...

Страница 28: ...Page 25...

Страница 29: ...80MM X 430MM WGASKET 905 13 HINGE PLATE R7 OPAL TOP WHINGE 020 14 HINGE SPRING LOADED WHINGE 290 15 STANDARD DOOR WWBC35 STD DOOR 99 1 16 EVAPORATOR 4X13X17 WEVAP 485 17 DRIP TRAY WDT WBC35 99 1 18 DE...

Страница 30: ...Page 27...

Страница 31: ...DOOR NYLON WDOOR NYLON NEW 17 HINGE SPRING LOADED WHINGE 290 18 SWITCH THERMAL HEATED 331 528 WSWITCH 200 19 CASTOR 6 W BRAKE WCASTOR 040 19a CASTOR 6 NO BRAKE WCASTOR 030 20 HINGE PLATE R4 OPAL T2U...

Страница 32: ...Page 29...

Страница 33: ...NYLON WDOOR NYLON NEW 17 HINGE SPRING LOADED WHINGE 290 18 SWITCH THERMAL HEATED WSWITCH 200 19 CASTOR 6 W BRAKE WCASTOR 040 19a CASTOR 6 NO BRAKE WCASTOR 030 20 HINGE PLATE R4 OPAL T2U WHINGE 070 21...

Страница 34: ...the pull down time C Food thickness the greater the distance from geometric core center of food to its surface the longer the pull down time D Food density the greater the density the longer the pull...

Страница 35: ...ax 800 378 8333 E mail to parts service crescor com Or Mail To CresCor 5925 Heisley Road Mentor OH 44060 Toll Free 877 273 7267 Fax 440 350 7267 See us online at http www crescor com Questions Call an...

Страница 36: ...________________________________ __________________________________________________________ __________________________________________________________ _________________________________________________...

Страница 37: ...guidelines Recommended doneness for rethermalization is 155 F 68 C Do not overcook Proportioned Meats hamburger patty pork chop Salisbury steak etc Cook according to recipe If sauce or gravy is requir...

Страница 38: ...rkey beef and vegetable sauce separately from the crust pastry or biscuit Top product after chilling or at point of rethermalization Stir Frys Saut steam until meat is done and vegetables are crisp Pa...

Страница 39: ...Vegetables Frozen vegetables do not require cooking before rethermalization For bulk rethermalization vegetables do not need to be cooked or blast chilled before service and should be prepared as in...

Страница 40: ...potatoes well drained can be used without further cooking Mashed Potato flakes or powder Follow recipe according to the package Product should be smooth easy to scoop and hold its form loosely at the...

Страница 41: ...o prepare further than one day ahead to avoid excess moisture Use meat items with little or no bone to get a drier product Fried foods should be produced conventionally when possible CEREALS Cooked ce...

Страница 42: ...wrap and immediately blast chill Omelets Frozen convenience product must be fully tempered prior to assembly For omelets prepared conventionally follow existing standardized recipe Omelet should be sl...

Страница 43: ...AKFAST SANDWICHES Prepare sandwich filling separately and chill Assemble sandwiches wrap and blast chill for additional 15 20 minutes HASH BROWNS OVEN FRIES For both convenience and freshness prepare...

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